53886-1

Catalog 65864 AMP Power Lock Connectors Issued ?-00 Product Facts ■ High current handling capability: 31 or 53 amperes maximum depending on application (reference product specs) ■ Modular housings for multiple connector applications ■ Assortment of mounting accessories available ■ Interlock between adjacent housings to assist assembly ■ Precision formed contacts available in strip form for high-speed automatic machine application or loose piece for hand tool application ■ Integral stainless steel locking spring in housing for contact retention and reliable contact performance ■ Choice of silver or gold plated copper contacts ■ Housing of impact resistant thermoplastic ■ Accepts wire size range 18–6 AWG [0.8-15 mm2] ■ Positive electrical continuity provided by self-cleaning wiping action of mated contacts ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E-28476 ■ Certified by Canadian Standards Association, File No. LR 7189 AMP Power Lock Connectors have hermaphroditic housing and contact designs. The hermaphroditic housings are also modular in design and permit the clustering of connectors of the same series. Housings are made of impact resistant thermoplastic with stainless steel locking springs for contact stability. Terminals are available in strip and loose piece form with a material choice of silver, or gold plated copper. Contacts for Series I Connectors accept a wire size range of 18–12 AWG [0.8-3 mm2] and contacts for Series II Connectors accept a wire size range of 10–6 AWG [6-15 mm2]. Both insert easily into housings where integral locking springs provide positive retention. AMP Power Lock Connectors can be adapted to most high current applications and may be used as freehanging, surface mounted and thru-panel mounted connectors, or when posted contacts are used, they can be used on printed circuits. Technical Documents: Product Specifications 108-11026 Series I 108-11043 Series II Instruction Sheets 408-2624 Series I Housings 408-2928 Series I Contacts 408-2597 Series II Housings 408-3196 Series II Contacts Application Specification 114-6032 Series II Precision formed contacts are available in strip form for automatic machine application, providing maximum production and minimum assembly time. For complete product information, order Catalog 65864 1 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 65864 AMP Power Lock Connectors Issued ?-00 Series I Connectors Contacts Material: Contact — .035 [.089] copper Crimp Contact Type Solder Contact Wire Range AWG mm2 Crimp Contact 18-12 0.8-3 Solder Contact 1 2M a x . 3 Posted Contact — — Posted Contact Part Numbers Strip Form Loose Piece Plating Silver 53892-2 Gold* 53892-8 53892-4 53892-7 Silver — 54329-1 Silver — 54326-2 Gold* — 54326-1 *.000030 [0.00076] gold over .000050 [0.0013] nickel Single-Circuit Housing Assemblies Material: Housing — Polycarbonate Color Part Number White 53894-1 Black 53894-2 Green 53894-3 Red 53894-4 Yellow 53894-5 Blue 53894-6 Adapters Spacer Material: Housing — Polycarbonate, red Typical Mounting Configuration Key Part Number 53899-2 Mounting Adapter Thru-Panel Mount Vertical Mount Part Number 53899-1 Surface Mount Part Number 54315-1 For complete product information, order Catalog 65864 2 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 65864 AMP Power Lock Connectors Issued ?-00 Series I Connectors With Mounting Flanges 2 to 6 Position In-Line Housings Material: Housing — Nylon, natural color Note: In-Line Housings with and without mounting flanges can be mated with suitably arranged clusters of singlecircuit housings found on page 2. Without Mounting Flanges No. of Positions 2 3 4 6 Dimensions Part Numbers With Flanges Without Flanges A B* .624 15.85 .936 23.77 1.248 31.7 1.872 47.55 .874 22.2 1.186 30.12 1.498 38.05 2.122 53.9 54489-2 54483-2 54489-3 — 54489-4 54483-4 54489-6 — *Dimension required only for housing with mounting flanges. For complete product information, order Catalog 65864 3 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 65864 AMP Power Lock Connectors Issued ?-00 Series II Connectors Contacts Material: Contact — .048 [1.22] copper Crimp Contact Solder Contact Wire Range AWG mm2 Type Crimp Contact Solder Contact Plating Part Numbers Loose Piece 10-6 6-15 Silver 53880-4 6 Max. 15 Silver 54330-1 Connector Housing Assembly Part Numbers 53884-1 blue 53884-3 black 53884-4 red Material: Housing — Polycarbonate Female Adapter Panel Mounting Adapters Part Numbers 53886-1 female 53887-1 male Material: Housing — Polycarbonate, blue Mounting Dimensions Part Number 53886-1 Male Adapter Part Number 53887-1 Surface Mounting Adapter Part Number 53885-1 Material: Housing — Polycarbonate, blue For complete product information, order Catalog 65864 4 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 65864 AMP Power Lock Connectors Issued ?-00 Application Tooling Series I Connector Tooling The Series I AMP Power Lock Contact can be terminated in the industry accepted AMP-O-LECTRIC Semiautomatic Terminating Machine. This machine accepts a special side-feed mini-applicator which permits you to “dial-in” the proper crimp height and provides a reliable crimp. The Heavy Head Hand Tool is also available for limited production requirements using loose piece contacts. Heavy Head Hand Tool Part Number 68347-1 (Instruction Sheet 408-2734) AMP-O-LECTRIC Model “G” Terminating Machine Part Number 354500-1 (Customer Manual 409-5842) Note: Contact Extraction Tool Part Number 68265-1 May be ordered, if desired. AMPOMATOR CLS IV+ Lead-Making Machine Part Number 356500-1, -2 Heavy-Duty, Side Feed Miniature Applicators Part Number 466516-7 for Model “K” Terminating Machine (Applicator Instruction 408-8074) Part Number 466516-6 for CLS IV+ Lead-Making Machine (Applicator Instruction 408-8074) Series II Connector Tooling The Semiautomatic Power Applicator is designed to produce a carefully controlled uniform pressure crimp while providing a high rate of production. The applicator features matching dies that fully bottom at the completion of the crimp to provide proper crimp height. The one die set is fully adjustable to provide the full range of crimp heights for all wire sizes. For limited applications the BANTAM ROTA-CRIMP Hand Tool produces the same unform crimp. BANTAM ROTA-CRIMP Hand Tool Part Number 68321-1 (Instruction Sheet 408-2681) Power Applicator Part Number 68296-1 (Customer Manual 409-2661) For complete product information, order Catalog 65864 5 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com