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COPALUM Lite Sealed Terminals and Splices Rugged, Sealed Terminals made from Aluminum at up to 60% Less Weight LIGHTWEIGHT •6  0% weight savings vs. copper terminals •5  3% weight savings vs. drop-forged aluminum terminals QUALIFIED •F  ull qualification for use in commercial aircraft Lightweight Terminations for Aerospace Applications COPALUM Lite sealed terminals and splices from TE Connectivity (TE) feature the time-tested dry crimp technology that has provided 30 years of reliable connectivity to the commercial aerospace industry. The new optimized design provides a weight reduction of up to 60% over copper and drop-forged lugs. EFFICIENT Efficient, Reliable Terminations •S  ingle-step crimp for conductor termination and watertight wire sealing The terminal’s perforated insert in the crimp barrel penetrates aluminum •G  rease-free COPALUM dry crimp technology •C  rimp die sets are compatible with existing crimp heads and power units oxides on the conductor to form a long-lasting, oxide-free termination. The single crimp process also eliminates the need for a second crimp for wire sealing. Weight savings originate from the lightweight aluminum alloy, optimized wall thickness, and short barrel length. FLEXIBLE DESIGN •E  asy wire insertion with ample room for conductors •A  vailable with single or dual-hole terminals •C  ompatible with a variety of cable constructions TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH SEACON Phoenix | LL Rowe | Phoenix Optix | AFP | SEACON Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// COPALUM LITE SEALED TERMINALS AND SPLICES COPALUM Lite Sealed Terminals and Splices Rugged, Sealed Terminals Made from Aluminum At Up To 60% Less Weight Electrical Wire Size (AWG) Single-Hole Lug Mechanical Current (A) Part No. Crimp Tensile Strength, Min Dual-Hole Lug Single Hole Lug Butt Splice 2 152 375 lb (1668 N) 2102579-1 2102571-1 2226081-1 1/0 202 675 lb (3003 N) 2102580-1 2102572-1 2226082-1 2/0 235 825 lb (3670 N) 2102581-1 2102573-1 2226083-1 3/0 275 975 lb (4337 N) 2102582-1 2102574-1 2226084-1 4/0 303 1125 lb (5004 N) 2102583-1 2102575-1 2226085-1 Part numbers are for straight terminals and splices. Consult TE for custom configurations. Dual-Hole Lug APPLICATIONS STANDARDS AND TEST REPORT • • • • • Product Specification: 108-32088 • Application Specification: 114-32098 • Qualification Test Report: 501-134033 • Application Tooling Instruction Sheet: 408-32087 Commercial Aircraft Unmanned Aerial Vehicles Primary Power Feeders Grounding Systems MATERIALS • Base Material: Aluminum •F  inish: Tin over nickel plating CABLE COMPATIBILITY • • • • • PHYSICAL PROPERTIES • Temperature Rating: 175°C • Sealed Crimp: 80 psi • Salt Spray: 500 hours BMS 13-60 BMS 13-78 ABS0949 (AD) ASNE0438 (YV) MIL-SPEC Butt Splice Smooth Barrel for Snag-Free Wire Insertion Dry Crimp Screen for Oxide-Free Termination without Messy Greases Generous Terminal Lead-In for Easy, Stub-Free Wire Insertion Aluminum Base Metal for Reduced Weight Conductor Crimp Barrel Lead-In for Fast Conductor Placement and Reliable Crimps te.com/copalumlite © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. 1-1773853-6 02/17 AMP, AGASTAT, CII, COPALUM, DEUTSCH, HARTMAN, KILOVAC, LL Rowe, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. North America +1 800 522 6752 • Asia Pacific +86 0 400 820 6015 • France +33 1 34 20 86 86 • Germany +49 6251 133 1999 • United Kingdom +44 800 267 666 Visit te.com for additional country contacts.