59827-1

FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Product Facts ■ Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment ■ Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel ■ Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The TE Mated Tool/Terminal Concept ■ TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance Terminal and the crimping tool are designed as precisely matched devices ■ Dies are precisionengineered from the finest hard-metal alloys ■ Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping jaws of TE automated crimping machines The Crimp ■ Crimping pressure does not overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height ■ Resulting termination is free of contamination ■ ■ jaws of TE automated crimping machines. Crimping pressure can neither over-stress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height required. The resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. Temperature Rating: 105° C Wire Range 22-16 16-14 12-10 Resistant to most shock and critical environments Tensile strength approaches that of the wire itself TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance. This is a calculated result made possible by designing the terminal and the crimping tool as precisely matched devices. The dies are precision-engineered from the finest hard-metal alloys. Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping PIDG FASTON Receptacles and Tabs ■ Here is a pre-insulated terminal designed for complete and uniform reliability in most difficult circuit environments. Each PIDG Terminal consists of a tin plated brass body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel. The design of the tool dies and the construction of the terminal promotes uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area. 1 R E66717 Recognized 22-16 Stranded 16-14 Stranded 12-10 Stranded R LR7189 Certified 300 V Max., 105°C Max.1 UL and CSA — Nylon. 99 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles Receptacle Style Material Related Product Data A — No dimple with wire stop B — Dimple with wire stop C — No dimple, no wire stop Insulation — Nylon Receptacle Body — Brass per ASTM B-36 or phosphor bronze per ASTM B-139 Plating — Tin per MIL-T-10727 except where noted. Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 Application Tooling — reference Catalog 82042 for tooling W W L .250 .250 Low Insertion PIDG FASTON Receptacles and Tabs .205 Low Insertion Wire Size Circular Mils [mm2] Style 22-18 509-1,900 [0.26-0.96] B 16-14 2,050-5,180 [1.04-2.62] .205 Series .110 SeriesStandard .018 0.46 .032 0.81 Green Brass Yellow .250 6.35 .250 6.35 .250 6.35 .250 6.35 Phos. Brz. .018 0.46 .018 0.46 .018 0.46 .018 0.46 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .900 22.86 Red .145 3.68 Brass .016 0.41 .300 7.62 .900 22.86 Blue .173 4.39 Brass .250 6.35 .800 20.32 Red Blue .135 3.43 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 14-12 3,831-6,4701 [1.94-3.28] B .300 7.62 1.012 25.70 12-10 5,180-13,100 [2.62-6.64] B .300 7.62 1.012 25.70 B .300 7.62 B B Terminal Insulation Color Red Green Yellow Red .250 6.35 .800 20.32 .205 .187 .187 Series Brass .900 22.86 Red/Black Red 26-24 238-475 [0.12-0.24] 22-18 509-1,900 [0.26-0.96] L .170 4.32 .300 7.62 16-14 2,050-5,180 [1.04-2.62] L Blue B B L Red .900 22.86 22-18 509-1,900 [0.26-0.96] W Wire Insulation Diameter Max. .140 3.56 .140 3.56 Dimensions W L Nom. Max. .300 7.62 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] W L .250 Series Series W Blue Loose Piece Part Numbers Tape Mounted Strip Form .032 0.81 .032 0.81 640903-1* 640903-2 640902-1 640905-1* Recept. Matl. Stock Thk. Fits Tab Thk. Brass Brass .018 0.46 .018 0.46 Phos. Brz. Brass .110 SeriesLow Insertion 55675-12 55675-22 640905-2 — . 640904-1 42844-1*† 42844-3† 60544-3† 42844-2*† — . — . 640907-1* 3† 640907-2 4† 640906-1 61198-2 61198-4 .032 0.81 184262-1† 184262-2† 184261-1† .016 0.41 .032 0.81 184265-1† 184265-2† 184264-1† Brass .016 0.41 .020 0.51 696018-1† 696018-2† — . Brass .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 640909-1* 640909-2 640911-1* 640911-2 — . 640913-1* 640913-2 — . Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 640915-1* 640915-2 — . Brass Brass Brass 640174-1 — . 61197-2 . 640908-1 — . .250 6.35 .800 20.32 B .230 5.84 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641321-1*† 641321-2† 641320-1† B .230 5.84 .800 20.32 Red .140 3.56 Brass .016 0.41 .020 0.51 640917-1* 640917-2 640916-1 B † Not UL or CSA approved or listed. * Available in small packaging quantities. 1 2 Wire range is limited as noted. Unplated receptacle body. 3 4 Requires tool 90276-2 Requires die 58541-1 Note: All part numbers are RoHS compliant. 100 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles (Continued) Wire Size Circular Mils [mm2] Style 16-14 2,050-5,180 [1.04-2.62] B 16-14 509-1,900 [0.26-0.96] .187 Low Insertion 22-18 509-1,900 [0.26-0.96] .110 Standard 22-18 509-1,900 [0.26-0.96] Series .187 26-24 238-475 [0.12-0.24] .110 Low Insertion 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] Dimensions W L Nom. Max. Terminal Insulation Color Wire Insulation Diameter Max. .170 4.32 .250 6.35 Loose Piece Part Numbers Tape Mounted Strip Form 640919-1* 640919-2 640918-1 696108-1† 696108-2† — . .032 0.81 184235-1† 184235-2† — . .020 0.51 .032 0.81 .016 0.41 .020 0.51 .032 0.81 696777-2 — . 696776-1 184268-1† 184268-2† 184267-1† 61048-1*† 61048-2† — . 61060-1*† 61060-2† 61059-2† 60894-1*† 60894-2† 60893-2† Recept. Matl. Stock Thk. Fits Tab Thk. Brass .016 0.41 .016 0.41 .020 0.51 .032 0.81 .230 5.84 .230 5.84 .800 20.32 .900 22.86 B .235 5.84 .800 20.32 Blue .170 4.32 Brass .016 0.41 B .230 5.84 .800 22.86 Red .140 3.68 Brass .016 0.41 .148 3.76 .148 3.76 .148 3.76 .734 18.64 .734 18.64 .734 18.64 Natural Brass Natural Brass Natural .110 2.79 .110 2.79 .110 2.79 Brass .012 0.30 .012 0.30 .012 0.30 .160 4.06 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641324-1† 641324-2† — . .160 4.06 .796 20.22 Red .140 3.56 Brass .016 0.41 .012 0.30 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .016 0.41 — . — . 350871-1† B A A .160 4.06 A B .800 20.32 Blue Blue Red .160 4.06 .800 20.32 Blue .160 4.06 .800 20.32 Blue .140 3.56 Brass .016 0.41 Brass .170 4.32 Brass .170 4.32 Brass .016 0.41 .016 0.41 640921-1 640921-2 — . 640923-1* 640923-2 640922-1 640925-1* 640925-2 640924-1 640929-1* 640929-2 — . 640931-1* 640931-2 — . 640927-1 640927-2 — . †Not UL or CSA approved or listed. *Available in small packaging quantities. Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range Tools for Tape Mounted Terminations Tape Dies for AMP-O-LECTRIC1 Model “G” Applicator 567200-3 69877-2 59826-1* Tape Dies for AMPOMATOR CLS III G, CLS IV Applicator 687658-1 69877-2 59826-1 Tools for Strip Form Terminations AMPOMATOR CLS III G, CLS IV Applicators — 466788-32 90185-1 90248-2 90248-2 90248-2 466554-32 59824-1 90246-1 59824-1 59827-1 90240-2 59828-1 59827-1* 90240-2 59828-1* 59827-1 90240-2 59828-1 466789-32 — 466790-42 Hand Tool 26-24 22-18 22-18 (Natural) 16-14 14-12 12-10 PIDG FASTON Receptacles and Tabs 48518-2 59824-1 Tape Dies for 69875 AMP-TAPETRONIC No Applicator Required 69877-2 59826-1 Wire Size *Only UL and CSA approved. 1AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2. 2Die included with applicator. Note: All part numbers are RoHS compliant. 101 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Positive Lock Receptacle W Low Insertion Force with Locking Device E L Description Wire Range Ins. Dia. Max. For Tab .250 x .032 16-14 .190 4.83 †Not W .362 9.19 Dimensions L E .850 .315 21.59 8.00 Material and Finish Part Number Tin Plated Brass 165536-1† Material and Finish Part Number Tin Plated Brass 696362-1 Tin Plated Brass 696369-1 Tin Plated Brass 696372-1 Material and Finish Part Number Tin Plated Brass 156667-1 Tin Plated Brass 156666-1 UL or CSA approved or listed. Tab W E L Description For Receptacle .250 x .032 Wire Range Ins. Dia. Max. 22-18 .157 3.99 .197 5.00 .256 6.50 16-14 12-10 W .250 6.35 .250 6.35 .250 6.35 PIDG FASTON Receptacles and Tabs PIDG FASTON Flag Receptacles Dimensions L .866 22.00 .866 22.00 .950 24.13 E .300 7.62 .300 7.62 .300 7.62 W E L Description For Tab .250 x .032 Wire Range Ins. Dia. Max. 22-18 .134 3.40 .157 3.99 16-14 W .300 7.62 .300 7.62 Dimensions L E .720 .610 18.29 15.49 .720 .610 18.29 15.49 Note: All part numbers are RoHS compliant. 102 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Fully Insulated Receptacles W Insulation Sleeve — Nylon L Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .128 3.25 .165 4.19 .225 5.72 16-14 12-10 Dimensions W L .375 .891 9.53 22.63 .375 .881 9.53 22.38 .375 .998 9.53 25.35 Budget Line PIDG FASTON Receptacles Material and Finish Part Number Tin Plated Brass 696357-1 Tin Plated Brass 696366-1 Tin Plated Brass 696371-1 W Material Insulation — PVC, UL 94V-0 Receptacle Body — Brass Plating — Tin Metallic Sleeve — Copper Plating — Tin L Wire Size Circular Mils [mm2] 22-18 .250 16-14 Dimensions W L Nom. Nom. .300 7.62 .300 7.62 .819 20.80 .819 20.80 Terminal Color Red Blue Wire Insulation Diameter Max. .150 3.81 .185 4.70 Fits Tab Thk. .032 0.81 .032 0.81 PIDG FASTON Receptacles and Tabs Series Part Numbers Loose Tape Piece Mounted 696301-1 696301-2 696302-1 696302-2 Note: All part numbers are RoHS compliant. 103 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015