6-1423177-1

Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays Seismic and Radiation Tested In order to satisfy the need for electrical control components suitable for class 1E service in nuclear power generating stations, AGASTAT control relays have been tested for these applications. Series EGP, EML and ETR have demonstrated compliance with the requirements of IEEE Standards 323-1974 (Standard for qualifying Class 1E Equipment for Nuclear Power Generating Stations) and IEEE Standard 344-1975 (Seismic Qualification for Nuclear Power Generating Stations). Testing was also referenced to ANSI/IEEE C37.98 (formerly IEEE Standard 501-1978, Standard for Seismic Testing of Relays). The design of Series EGP, EML and ETR control relays has evolved over 20 years of continual use in a wide range of industrial applications. Control Relay, Magnetic Latch and Timing Relay versions are available for use with a choice of coil voltages, as well as an internal fixed or adjustable potentiometer in the Series ETR time delay version. Recycle Time (milliseconds) Time Delay (seconds) Series ETR Repeatability (percent) only Contact Bounce (milliseconds at 28VDC, 1 amp) Contact Resistance (milliohms at 28VDC, 1 amp) Data was measured and recorded and used for comparison throughout the qualification test program in order to detect any degradation of performance. Temperature Aging Hostile Environment This test subjected the relays to a temperature of 100°C for 42 days, with performance measured before and after thermal stress. Since the timing relays are intended for use in auxiliary and control buildings, and not in the reactor containment areas, a hostile environment test was performed in place of the Loss of Coolant Accident (LOCA) test. Relays were subjected to combination extreme temperature/humidity plus under/over voltage testing to prove their ability to function under adverse conditions even after having undergone all the previous aging simulation and seismic testing. The devices were operated at minimum and maximum voltage extremes: 85 and 120 percent of rated voltage for AC units, and 80 and 120 percent of rated voltage for DC units, with temperatures ranging from 40°F to 172°F at 95 percent relative humidity. Test Procedure Test Procedure Baseline Performance In addition to aging tests, a series of baseline tests were conducted before, and immediately after each aging sequence: Pull-in Voltage Drop-out Voltage Dielectric Strength at 1650V 60Hz Insulation Resistance Operate Time (milliseconds) } Radiation Aging Relays were subjected to a radiation dosage of 2.0 x 105 Rads, which is considered to exceed adverse plant operating requirements for such areas as auxiliary and control buildings. Cycling with Load Aging The radiated units were then subjected to 27,500 operations at accelerated rate, with one set of contacts loaded to 120VAC, 60Hz at 10 amps; or 125VDC at 1 amp, and the number of mechanical operations exceeding those experienced in actual service. Seismic Aging Sufficient interactions were performed at levels less than the fragility levels of the devices in order to satisfy the seismic aging requirements of IEEE STD 3231974 and IEEE STD 344-1975. Seismic Qualification Artificially aged relays were subjected to simulated seismic vibration, which verified the ability of the individual device to perform its required function before, during and/or following design basis earthquakes. Relays were tested in the non-operating, operating and transitional modes. The SRS shape (at 5 percent damping), is defined by four points: point A = 1.0 Hz and an acceleration equal to 25 percent of the Zero Period Acceleration (ZPA) point D = 4.0 Hz and 250 percent of the ZPA point E = 16.0 Hz and 250 percent of the ZPA point G = 33.0 Hz and a level equal to the ZPA Specimen 13, 15 & 16 (EGP Series) Relay State: Non-Operate Mode (De-ener.) Test Run No. 318, 319, (205-206), (198-199) Axis (H + V): Composite of FB/V-, SS/V, FB/V+ X .707 Due to 45° inclination of test machine. Additional Seismic Response Curves are available on request. Relay State: Non-Operate Mode (De-ener.) Test Run No. 318, 319, (205-206), (198-199) 12 Specialty Relays AGASTAT control relay Series EGP, EML and ETR were tested in accordance with the requirements of IEEE STD. 323-1974 (Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations), IEEE STD. 344-1975 (Seismic Qualification for Nuclear Power Generating Stations) and referenced to ANSI/IEEE C37.98 (formerly IEEE Standard 501-1978, Standard for Seismic Testing of Relays). The relays were tested according to parameters which in practice, should encompass the majority of applications. Documented data applies to relays which were mounted on rigid test fixtures. The following descriptions of the tests performed are presented in their actual sequence. Figure 1. Model EGP, Response Spectrum, Non-Operate Mode 12–21 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays (Continued) Operation Series EGP Power Relay The ML Relay is not symmetrical due to its three coil connections. Applying a voltage to the coil (B1-B4) for more than 50 msec energizes the coil and instantaneously transfers the switch, breaking the normally closed contacts (M1-R1, M2-R2, M3-R3, M4R4) and making the normally open contacts (M1-T1, M2-T2, M3-T3, M4T4). The contacts remain in this transferred position until the coil is deenergized, at which time the switch instantaneously returns the contacts to their original position. The relays are normally delivered polarized so that terminal B4 carries the negative voltage. To reverse the polarity, a deenergize/energize cycle should be carried out using a voltage 50% greater than the normal rating. M1 R1 R3 M3 B1 T1 T3 B3 B2 T2 T4 B4 M2 R2 R4 M4 Continuous Duty Wiring Since the double wound coil does not have a continuous duty rating, voltage pulses to the coils should not exceed a ratio of 40% on, to 60% off, with maximum power-on periods not to exceed 10 minutes. Series EML Magnetic Latch Application of a voltage to the latching input (B1-B4) will cause the relay to latch in (Make the N.O. Contacts, break the N.C. Contacts). When this voltage is removed, the relay will remain in this “Latched” condition. Application of a voltage to the unlatching input (B3-B4) will cause the relay to dropout (Break the N.O. Contacts, make the N.C. Contacts). When this voltage is removed, the relay will remain in this “Unlatched” condition. If continuous energizing only is available, a resistor/capacitor network should be connected as shown below. In this case the shortest time between two operations must not be less than 5 seconds. R-C Values Nominal Voltage VDC 12 24 48 125 R Ohms ±5% 62 240 1000 6200 C Watts UF VDC 2 2 2 2 5000 2000 500 150 15 50 100 150 Series ETR Time Delay Relay (Delay on Energization) Applying a voltage to the input terminals (B1-B4) for more than 50 msec starts a time delay lasting for the preset time period. During this period the normally closed contacts (Four M-R sets) remain closed. At the end of the delay period, the normally closed contacts break and the normally open contacts (Four M-T sets) make. The contacts remain in this position until the relay is deenergized, at which time the contacts instantaneously return to their normal position. Deenergizing the relay, either during or after the delay period will recycle the unit within .075 second. It will then provide a full delay period upon reenergization, regardless of how often the voltage is interrupted before the unit has been permitted to “time-out” to its full delay setting. The relay will always assume the energized position in the event of both windings being energized simultaneously. It is advisable not to put another load in parallel with the windings of the ML relay. ML Series Relay for DC Operation with a Resistor/Capacitor Network Wiring Diagram (Wiring and Connections) The ML relay has three terminals for the windings: latching winding between terminals B1 and B4, un-latching winding between terminals B3 and B4. 12–22 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays (Continued) Specifications Contact Ratings — Series EGP/EML/ETR — Contact Capacity in Amperes (Resistive) Contact Voltage 24 Vdc 125 Vdc 120 Vac, 60 Hz 240 Vac, 60 Hz Contact Ratings, UL — Series EGP/EML Only — Contact ratings as Listed under the Underwriters Laboratory Component Recognition Program. (Two poles per load): 1/3 Horsepower, 120 Vac 10 Amps, General Purpose, 240 Vac 120 Vdc, 1.0 Amp Mechanical Life — Series EGP/EML/ETR — 25,000 mechanical operations Approximate Weight — Series EGP/EML/ETR — 1 lb. Transient Protection — Series ETR Only — A 1500 volt transient of less than 100 microseconds, or 1000 volts of less than 1 millisecond will not affect timing accuracy Timing Adjustment — Series ETR Only — Internal Fixed Internal Potentiometer Time Ranges — Series ETR Only — A — .15 to 3 sec. B — .55 to 15 sec. C — 1 to 30 sec. D — 2 to 60 sec. E — 4 to 120 sec. G — 10 to 300 sec. I — 2 to 60 min. N — 1 to 30 min. Repeat Accuracy — Series ETR Only — The repeat accuracy deviation (AR) of a time-delay relay is a measure of the maximum deviation in the time-delay that will be experienced in five successive operations at any particular time setting of the relay and over the operating voltage and temperature range specified. Repeat accuracy is obtained from the following formula: (T1 - T2) AR = ± 100 (T1 + T2) Where — T1 = Maximum Time Delay T2 = Minimum Time Delay Model Coil Serial 125 VDC 78140028 Note: TE Corporation does not recommend the use of its products in the containment areas of Nuclear Power Generating Stations. 12 Specialty Relays REPLACEMENT SCHEDULE Series EGP/EML/ETR The qualified life of these relays is 25,000 electrical operations or 10 years from the date of manufacture, whichever occurs first. Min. 1,000,000 Operations 10.0 Amps 1.0 Amp 10.0 Amps 7.5 Amps The date of manufacture can be found in the first four (4) digits of the serial number on the nameplate: First two digits indicate XX XX the year Second two digits indicate the week. Example: In the date code 7814 below: “78” indicates the year 1978; “14” indicates the 14th week (or April 3 through April 7). 12–23 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays (Continued) Operating Characteristics Environmental Conditions (Qualified Life) — Series EGP/EML/ETR Parameter Temperature (°F) Humidity (R.H. %) Pressure Radiation (rads) Min. Normal Max. 40 10 — — 70-104 40-60 Atmospheric — 156 95 — 2.0 x 105 (Gamma) Operating Conditions, Normal Environment – Series EGP/EML/ETR Normal Operating Specifications With DC Coils With AC Coils Coil Operating Voltage, Nominal (rated)* Pull-in (% of rated value) Drop-out (% of rated value) Continuous (% of rated value) Power (Watts at rated value) Pull-in Drop-out Relay Operate Time EGP As Spec. 80% Min. 5-45% 110% Max. EML As Spec. 85% Min. 85% Min. N/A ETR As Spec. 80% Min. 5-45% 110% Max. EGP As Spec. 85% Min. 5-45% 110% Max. ETR As Spec. 85% Min. 5-50% 110% Max. 6 Apprx. N/A 30 ms Max. 6 Apprx. N/A N/A 6 Apprx. N/A 35 ms Max. 6 Apprx. N/A N/A Relay Release (Recycle) Time 25 ms Max. 15 Apprx. 13 Apprx. 25 ms Max. With min. latch pulse of 30 ms. 20 ms Max. With min. latch pulse of 30 ms. 75 ms Max. 85 ms Max. 75 ms Max. Contact Ratings, Continuous Resistive at 125 vdc Resistive at 120 vac, 60 Hz Insulation Resistance (In megohms at 500 vdc) Dielectric (vrms, 60 Hz) Between Terminals and Ground Between Non-connected Terminals Repeat Accuracy 1.0 amp. 10.0 amp. 500 Min. 1.0 amp. 10.0 amp. 500 Min. 1.0 amp. 10.0 amp. 500 Min. 1.0 amp. 10.0 amp. 500 Min. 1.0 amp. 10.0 amp. 500 Min. 1,500 1,500 N/A 1,500 1,500 N/A 1,500 1,500 ±5% 1,500 1,500 N/A 1,500 1,500 ±5% Operating Conditions, Abnormal Environment – Series EGP/EML Adverse Operating Specifications Normal DB “A” DB “B” DB “C” DB “D” Temperature (°F) Humidity (R.H. %) Coil Operating Voltage (% of rated)* AC (Series EGP only) DC (Series EGP only) DC (Series EML only) Relay Operate Time (ms) AC (Series EGP only) DC (Series EGP, Series EML) 70-104 40-60 40 10-95 120 10-95 145 10-95 156 10-95 85-110 80-110 85-110 85-110 80-110 85-110 85-110 80-110 85-110 85-110 80-110 85-110 85-110 80-110 85-110 35 Max. 30 Max. 35 Max. 25 Max. 35 Max. 37 Max. 35 Max. 40 Max. 35 Max. 40 Max. Operating Conditions, Abnormal Environment – Series ETR Adverse Operating Specifications With DC Coils With AC Coils Coil Operating Voltage (rated)* Pull-in (% of rated value) Continuous (% of rated value) Drop-out (% of rated value) Power (Watts at rated value) Relay Release (Recycle) Time Contact Ratings, Continuous Resistive at 125 vdc Resistive at 120 vac, 60 Hz Repeat Accuracy As Spec. 80% Min. 110% Max. 5-45% 6 Apprx. 75 ms Max. As Spec. 85% Min. 110% Max. 5-50% 6 Apprx. 75 ms Max. 1.0 amp. 10.0 amp. ±10% 1.0 amp. 10.0 amp. ±10% *All coils may be operated on intermittent duty cycles at voltages 10% above listed maximums (Intermittent Duty = Maximum 50% duty cycle and 30 minutes “ON” time.) 12–24 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays (Continued) Dimensions and Mounting 12 Specialty Relays Series EGP, EML and ETR AGASTAT control relays must be mounted in the horizontal position; performance specifications of these units are valid only when they are mounted as indicated in either of the above drawings. All dimensions in inches. 12–25 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays (Continued) Ordering Information Catalog Number Code — Series EGP and EML E GP AGASTAT Control Relay Model Nuclear Safety Related Code GP – Power Relay ML – Magnetic Latch Code E DC AC A 004 Coil Voltage Configuration Code* Code 004 Code A – 12 VDC B – 24 VDC C – 48 VDC D – 125 VDC E – 110 VDC F – 250 VDC (Series EGP Only) G – 24 VAC 60 Hz (Series EGP Only) H – 48 VAC 60 Hz (Series EGP Only) I – 120 VAC 60 Hz (Series EGP Only) J – 220 VAC 60 Hz (Series EGP Only) * Configuration Code The Configuration Code is a suffix to the Model Number which provides a means of identification. When a significant product change is introduced, the Configuration code and specification sheets will be revised. E TR14 B 1 A Nuclear Safety Related AGASTAT Control Relay Model Operating Voltage Timing Adjustment Time Range Configuration Code Code E Code TR14 – Time Delay Relay (Delay on Pull-in) Code 1 – Internal Fixed 3 – Internal Potentiometer Code A – .15 to 3 sec. B – .55 to 15 sec. C – 1 to 30 sec. D – 2 to 60 sec. E – 4 to 120 sec. G – 10 to 300 sec. I – 2 to 60 min. N – 1 to 30 min. Code 004 Code B – 24 VDC DC D – 125 VDC AC I – 120 VAC 60Hz **004 * Configuration Code The Configuration Code is a suffix to the Model Number which provides a means of identification. When a significant product change is introduced, the Configuration code and specification sheets will be revised. 12–26 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com Specialty Relays AGASTAT EGP/EML/ETR Series, Nuclear Qualified Control Relays (Continued) Relay Classifications Control Code Summary Configuration Control Product EGP Code – 001 Contains all materials present in original qualification testing. Code – 002 Nov. 1981 — Material change to coil wrapping tape and lead wire insulation to improve thermal life. Code – 003 Dec. 1987 — Material change on leaf spring from nickel copper to beryllium copper. EML Contains all materials present in original qualification testing. Nov. 1981 — Material change to coil wrapping tape and lead wire insulation to improve thermal life. Dec. 1987 — Material change on leaf spring from nickel copper to beryllium copper. ETR Contains all materials present in original qualification testing. Nov. 1981 — Material change to coil wrapping tape and lead wire insulation to improve thermal life. Dec. 1987 — Material change on leaf spring from nickel copper to beryllium copper. ECR0001 Contains all materials present in original qualification testing. ECR0002 Contains all materials present in original qualification testing. ECR0095 Contains all materials present in original qualification testing. June 1989 — Material change from NORYL N-225 std. black to NORYL SE-I-701AA black. June 1989 — Material change from NORYL N-225 std. black to NORYL SE-I-701AA black. June 1989 — Material change from NORYL N-225 std. black to NORYL SE-I-701AA black. ECR0133 Contains all materials present in original qualification testing. Contains all materials present in original qualification testing. ECR0155 Code – 004 Dec. 1995 — Material change on bobbin from Nylon ZYTEL 101 to RYNITE FR530. Material change on base from Melamine Phenolic to GRILON PMV-5HV0. Dec. 1995 — Material change on bobbin from Nylon ZYTEL 101 to RYNITE FR530. Material change on base from Melamine Phenolic to GRILON PMV-5HV0. Dec. 1995 — Material change on bobbin from Nylon ZYTEL 101 to RYNITE FR530. Material change on base from Melamine Phenolic to GRILON PMV-5HV0. Configuration Code: The Configuration code is a suffix to the Model Number which provides a means of identification. When a significant product change is introduced, the Configuration code and specification sheets will be revised. (001, 002, 003, 004, etc.) 12 Specialty Relays GRILON is a trademark of EMS-Chemie AG. NORYL is a trademark of SABIC Innovative Plastics. RYNITE and ZYTEL are trademarks of E.I. du Pont de Nemours and Company. 12–27 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com