601092

601092

  • 厂商:

    HUMIREL(泰科)

  • 封装:

    -

  • 描述:

    DIESET FOR 601075 CRIMPER TOOL

  • 数据手册
  • 价格&库存
601092 数据手册
Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals Product Facts ■ Terminates all copper magnet wire film insulations ■ Eliminates need for prestripping conductors ■ Moving Beam contact design connects a wide range of magnet wire sizes with a single terminal ■ Standard range terminals connect 34-18 AWG [0.161.0 mm] magnet wire ■ Fine range terminals connect 36-27 AWG [0.130.38 mm] magnet wire ■ Medium range terminals connect 23-12 AWG [0.562.03 mm] magnet wire ■ Excess magnet wire is automatically trimmed during the termination process ■ Available in strip form for semi-automatic or fully automatic insertions ■ Loose piece terminals available for hand tool insertions ■ High-speed automatic coil winding machine terminations provide uniform reliability at the lowest possible applied cost ■ ■ Clean metal-to-metal interface produces stable, gas-tight electrical terminations free of oxides and other contaminants Recognized under the Component Program of Underwriters Laboratories Inc., File No. E13288 Tyco Electronics offers a full selection of AMP SIAMEZE insulation displacement (IDC) terminals for interconnecting copper magnet wires, lead wires, and other components. The AMP SIAMEZE insulation displacement (IDC) technology eliminates the need to strip the film insulation from copper magnet wires and lead wires. Terminals are available in wire-to-wire, Lead Lok, quick disconnect tabs, posts, pin and receptacle terminals. Standard Range SIAMEZE terminals terminate 34-18 AWG [0.16-1.0 mm] copper magnet wires. R Applications ■ Motor windings and connections ■ Coil connections ■ Transformer windings and connections ■ Ballasts ■ Power supplies ■ Solenoids ■ Actuators Fine Range SIAMEZE terminals terminate 36-27 AWG [0.13-0.38 mm] copper magnet wires. During this operation the small stripping devices penetrate the film insulation from the magnet wire. Medium Range and Heavy Range SIAMEZE terminals terminate 23-12 AWG [0.562.03 mm] copper magnet wires. Residual spring energy in the terminal causes the side walls of the IDC slot to function as opposing cantilever beams. Available with either Moving Beam contacts whereby a single terminal connects to a very wide range of magnet wire sizes, or a Compliant Beam for contacting two magnet wires of the same diameter in one terminal for splicing or bi-filar applications. This constant pressure results in an intimate metalto-metal interface, providing a reliable, long-term connection. According to Tyco Electronics specifications SIAMEZE cavities are either integrated into coil bodies or specially designed cavity housings. The magnet wires are positioned in the “U” shaped slots. The SIAMEZE Inserter cuts the terminals from the strip and places the terminals over the magnet wire into the plastic cavities. The wiping action between the wire and terminals remove all oxides or other contaminants present on both the conductor and the terminal slot side walls, producing a clean, stable, gas-tight electrical termination. The AMP SIAMEZE Inserter may be used as a semiautomatic bench machine or integrated in production lines for fully-automatic applications. 28 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Typical Plastic Cavity — Pockets Note: SIAMEZE typical plastic cavities are not for design; Tyco Electronics will supply required dimensions of cavity for each customer application. Each cavity is a rectangular box with two narrow slots on opposing walls and a plastic cutoff or tie-off post. During or after the winding process, the magnet wire is placed across the plastic cavities and into the slots, either manually or by coil winding equipment. Unraveling is prevented by a slight friction fit, suitable bend or by wrapping the magnet wire around the tieoff post. During insertion, the insulation displacing terminal slot strip the film insulation from the magnet wire producing a stable electrical termination. Terminal retention is retained in the plastic cavities by single or multiple locking barbs or locking latches for large quick Cavity Part Number 1601421 .104 [2.63] Min. Cavity Part Number 1601425 .276 [7.01] Min. .140 [3.56] Min. Cavity Part Number 1601423 .380 [9.65] Min. .276 [7.01] Min. Tyco Electronics can provide design and mold engineering resources to manufacture most specifically designed SIAMEZE cavity housings. .270 [6.86] Min. .350 [8.89] Min. .204 [5.18] Min.* Excess magnet wire is trimmed flush with the outside of the plastic cavity by a shear blade traveling with the terminal insertion ram. .570 [14.48] Min. .380 [9.65] Min. .276 [7.01] Min. disconnect FASTON tab terminals. SIAMEZE Terminals Plastic cavities, designed to Tyco Electronics specifications, may be molded as part of the coil bobbin or attached to a lamination stack in the area of the magnet wire coil. Cavity Part Number 1601424 .330 [8.38] Min. .305 [7.75] Min. .276 [7.01] Min. .276 [7.01] Min. .104 [2.63] Min. Cavity Part Number 1601427 .104 [2.63] Min. .116 [2.95] Min. Cavity Part Number 1601431 * Minimum dimension with Lead Lok slot. 29 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Typical Plastic Cavity — Pockets (Continued) .380 [9.65] Min. .380 [9.65] Min. .473 [12.01] Min. .116 [2.95] Min. Cavity Part Number 1601432 .490 [12.60] Min. .446 [11.33] Min. .135 [3.44] Min. Cavity Part Number 1601435 .135 [3.44] Min. Cavity Part Number 1601438 .410 [10.41] Min. .167 [4.24] Min. Cavity Part Number 1601462 Cavity Part Number 1601434 .350 [8.89] Min. .580 [14.72] Min. .135 [3.44] Min. Cavity Part Number 1601436 .716 [18.19] Min. .050 [1.27] .204 [5.18] Min.* Cavity Part Number 1601440 .050 Min. [1.27] Wrap Post Part Number 1601447 .380 [9.65] Min. .276 [7.01] Min. .640 [16.26] Min. .404 [10.26] Min. .167 [4.24] Min. Cavity Part Number 1601463 .135 [3.44] Cavity Part Number 1601437 .380 [9.65] Min. .380 [9.65] Min. .276 [7.01] Min. .104 [2.63] Min. .630 [16.00] Min. .520 [13.21] Min. .410 [10.41] Min. .276 [7.01] Min. .204 [5.18] Min.* Cavity Part Number 1601433 .535 [13.59] Min. .293 [7.44] Min. .152 [3.85] Min. Cavity Part Number 1601470 * Minimum dimension with Lead Lok slot. 30 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) SIAMEZE Interconnection System How the System Operates ➀ Trim Blade ➆ Plastic Cavity Production has to be in accordance with Tyco Electronics specifications (for cavity drawing numbers see tables). Consulting Tyco Electronics is required for design in. ➁ Terminal Insertion Finger The terminal insertion finger is part of the SIAMEZE Inserter. It pushes the terminal that was sheared from the carrier strip through the “tube” into the cavity. ➂ Contact ➀ ➇ Cavity Slot for Wire The width has to be in accordance with the wire size (see cavity drawings). ➁ ➈ Magnet Wire Various wire attachments in standard, fine, medium and heavy duty terminals are available (See tables). ➃ IDC Slot The IDC slot in the terminal will terminate a wide range of magnet wire sizes. ➅ Locking Barbs Terminal retention is provided in the cavity by single or multiple locking barbs. ➂ The magnet wire is positioned in “U” slot manually or automatically by coil winding equipment. ➅ ➃ ➉ Wire Cutoff Block The wire cutoff block supports the magnet wire during the trimming process. The magnet wire is cut plain to the cavity front side. ➄ Stripping Burrs During the insertion process, these burrs strip the film insulation from the magnet wire. SIAMEZE Terminals The trim blade cuts the excess magnet wire and the wire cutoff block at the front of the cavity. 11 ➄ ➆ ➇ Terminal Insertion Complete The magnet wire termination is complete when the terminal is fully seated in the cavity. ➈ ➉ Test Results Standard Range SIAMEZE products have been submitted to the following tests without significant millivolt increase: Current Cycling — 50 cycles with each cycle consisting of 15 minutes “ON” followed by 15 minutes “OFF” 11 Thermal Shock — 10 cycles with each cycle consisting of 30 minutes at 150°C followed by 30 minutes at 21°C Humidity — Temperature Cycling 10 cycles between 25°C and 65°C at 80 to 100% RH 31 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Wire-to-Wire Terminals Material Brass .300 [7.62] .300 [7.62] .300 [7.62] .146 [3.71] .146 [3.71] .146 [3.71] .020 [0.51] .020 [0.51] .020 [0.51] A B C .550 [13.97] .300 [7.62] .146 [3.71] .280 [7.11] .020 [0.51] .032 [0.81] D Copper Magnet Wire Range AWG mm2 Lead Wire Range AWG mm2 27–26 0.36–0.13 18-226 0.8-0.3 18-34 1.02-0.16 18-226 0.8-0.3 18–34 1.02–0.16 20 0.5 18-34 1.02-0.16 18 0.8 1601117-1 2-1601117-11 1601000-1 1601000-25 1601056-1 2-1601056-11 1601074-1 2-1601074-11 1601433 1601440 18-34 1.02-0.16 18-226 0.8-0.3 1601046-1 2-1601046-11 4-1601046-12,5 6-1601046-13,5 8-1601046-14,5 1601433 27-36 0.36-0.13 20 0.5 1601125-1 2-1601125-11 4-1601125-12,5 3 6-1601125-1 ,5 1601436 12-23 2.06-0.56 16-20 1.3-0.5 1601136-1 2-1601136-11 4-1601136-12,5 6-1601136-13 Type Recommended Pocket7 A Moving Beam 1601421 1601462 1601463 B Wire Specific 1601421 C High Carry D High Carry Specific E Medium Range E Part Number Reeled Loose 4-1601117-12,5 4-1601000-12,5 4-1601000-22,5 4-1601056-12,5 4-1601074-12,5 ,5 ,5 Reversed Reeled—Consult Tyco Electronics drawing for orientation. Loose Single. 3 Loose Bussed Pair. 4 Loose Bussed Triple. 5 Finish is Post Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 6 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact Tyco Electronics Engineering when using other types of insulation. 7 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 1 2 32 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Lead Lok Terminals Product Facts Provides perpendicular and parallel lead wire strain relief retention forces in excess of 20 lbs. ■ AMP Inserter automatically positions and secures lead wire during insertion ■ Manual, semi-automated, fully automated systems allow for lead wire termination ■ Accepts #18 -#22 [0.3 mm2-0.8 mm2] AWG solid or stranded lead wire with .115 [2.92] max. insulation diameter ■ No lead wire stripping required SIAMEZE Terminals ■ Tyco Electronics features the AMP Lead Lok strain relief terminal system that provides optimum lead wire retention when used in conjunction with SIAMEZE insulation displacement terminals. After the one-step insertion of AMP SIAMEZE wire-towire terminals into Tyco Electronics specified plastic cavities, the application is ready for the secondary lead wire attachment. The lead wire is manually positioned over the magnet wire terminated SIAMEZE wire-to-wire terminal. The AMP Lead Lok Inserter cuts the Lead Lok terminals from the strip and places the terminal over the lead wire in the plastic cavities. This constant pressure results in an intimate metalto-metal interface, providing a reliable, long-term connection. During this operation, the lead wire is automatically seated, the insulation pierced and the exposed solid or stranded conductor is terminated in the IDC slot of the SIAMEZE wire-to-wire terminal. Perpendicular and parallel lead wire strain relief retention forces in excess of 20 lbs are achieved. Residual spring energy in the terminal causes the side walls of the IDC slot to function as opposing cantilever beams. The AMP Lead Lok Inserter may be a secondary station in the AMP SIAMEZE Wireto-Wire semi-automatic bench machine or a separate semi-automatic bench machine inserter depending on the application and required production rates. 33 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Lead Lok Interconnection System .250 [6.35] How the System Operates .150 [3.81] 1 2 Type Recommended Pocket A Lead Lok 1601421 1601433 1601440 .025 [0.64] Lead Wire Range AWG mm2 18-222 0.8-0.3 Part Number Reeled 1601140-1 2-1601140-11 Loose 4-1601140-1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact Tyco Electronics Engineering when using other types of insulation. ➀ ➀ Lead Lok Insertion Finger The Lead Lok insertion finger pushes the Lead Lok that was sheared from the carrier strip and positions the Lead Lok and lead wire into the IDC slot. ➁ ➁ Lead Lok Terminal ➂ The Lead Lok terminal provides maximum lead wire retention in the cavity. ➂ Locking Barbs ➃ The Lead Lok multiple locking barbs provide retention in the cavity. ➃ Lead Wire Stranded, solid and bonded lead wire with 105°C PVC insulation can be used. Contact Tyco Electronics Engineering for other lead wires and insulation under consideration. ➄ ➅ ➄ IDC Slot The IDC slot will pierce the lead wire during insertion. ➅ Lead Wire Insertion Complete The lead wire termination is complete when the Lead Lok is fully seated in the cavity. 34 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Posted Terminals Material Brass SIAMEZE Terminals L L L L L L .146 [3.71] .146 [3.71] .146 [3.71] .020 [0.51] A Type A PC Tab B Extended PC Tab C Long Narrow Width Blade .146 [3.71] .146 [3.71] .020 [0.51] B Recommended Pocket7 C 27-36 0.36-0.13 18-34 1.02-0.16 16-176 1.27-1.15 296 0.29 27-36 0.36-0.13 18-34 1.02-0.16 1601425 D Tab Pair with Diode Slot 1601425 E Long Medium Width Blade 1601425 F Long Medium Blade Medium Range 1601438 18-34 1.02-0.16 27-36 0.36-0.13 18-34 1.02-0.16 18-34 1.02-0.16 12-23 0.56-2.06 .032 [0.81] .020 [0.51] D 1601424 1601431 .020 [0.51] .020 [0.51] Copper Magnet Wire Range AWG mm2 .280 [7.11] E F Part Number L Dim. Tab SIze .345 8.76 .345 8.76 .345 8.76 .345 8.76 .485 12.32 .485 12.32 .456 11.57 .754 19.16 .669 17.00 .756 19.21 .904 22.96 1.005 25.53 .974 24.74 .710 18.03 .710 18.03 .837 21.26 .837 21.26 .040 x .020 1.02 x 0.51 .040 x .020 1.02 x 0.51 .040 x .020 1.02 x 0.51 .040 x .020 1.02 x 0.51 .040 x .020 1.02 x 0.51 .040 x .020 1.02 x 0.51 .040 x .020 1.02 x 0.51 .047 x .032 1.20 x. 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .071 x .025 1.80 x 0.64 .059 x .032 1.50 x 0.81 .059 x .032 1.50 x 0.81 .118 x .025 3.00 x 0.51 .118 x .032 3.00 x 0.81 Reeled 2-1601120-231, 2-1601120-21,3 2-1601009-221, 2-1601009-21,2 2-1601147-231, 2-1601147-21,3 2-1601155-221, 2-1601155-21,2 2-1601128-231, 2-1601128-21,3 2-1601041-221, 2-1601041-21,2 2-1601095-241, 2-1601095-21,4 2-1601110-241, 2-1601110-21,4 2-1601099-11,6 2-1601099-11,6 2-1601063-251, 2-1601063-21,5 2-1601037-251, 2-1601037-21,5 2-1601066-241, 2-1601066-21,4 2-1601104-251, 2-1601104-21,5 2-1601121-241, 2-1601121-21,4 2-1601065-241, 2-1601065-21,4 2-1601008-241, 2-1601008-241, 2-1601051-241, 2-1601051-21,4 .872 22.15 .130 x .032 3.30 x 0.81 1601138-1 2-1601138-11,0 Loose 4-1601120-23 4-1601009-22 4-1601147-23 4-1601155-22 4-1601128-23 4-1601041-22 4-1601095-24 4-1601110-24 4-1601099-1 . 4-1601063-25 4-1601037-25 4-1601066-24 4-1601104-25 — — 4-1601008-24 4-1601051-24 4-1601138-1 . 1 2 Finish is Post Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). Reverse Reeled—Consult Tyco Electronics drawing for orientation. Finish is Post Plated Tin over Nickel (Consult Tyco Electronics drawing for specifics). 4 Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 5 Finish is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). 6 Two magnet wires may be terminated in the same slot if diameters are equal. 7 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 3 35 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) 110 Series FASTON Tab Terminals Material Brass L L L L .146 [3.71] .146 [3.71] .146 [3.71] .020 [0.51] .020 [0.51] A Type A Single Barb Recommended Copper Magnet Wire Range Pocket7 AWG mm C Multi-Barb D Multi-Barb w/ 90° Twist B C D 1.02-0.16 .925 23.50 Hole .110 x .020 2.79 x 0.51 18-34 1.02-0.16 .945 24.00 — .110 x .032 2.79 x 0.81 2-1601097-23,0 2-1601097-21,3 27-36 0.36-0.13 1.240 31.50 — .110 x .032 2.79 x 0.81 18-34 1.02-0.16 .655 16.63 Hole .110 x .020 2.79 x 0.51 .630 15.99 1.240 31.50 — .915 23.24 — 2-1601133-22,5 2-1601133-21,2,5 2-1601039-1,00 2-1601039-11,0 2-1601039-23,0 2-1601039-21,3,0 2-1601064-1,00 2-1601064-11,0 2-1601112-22,5 2-1601112-21,2,5 2-1601151-23,0 Tab Feature Tab Size Hole .110 x .020 2.79 x 0.51 Hole .110 x .020 2.79 x 0.51 27-36 0.36-0.13 .640 16.26 18-34 1.02-0.16 .640 16.26 — Hole 1.02-0.16 1601425 1601425 .020 [0.51] 18-34 L Dim. 1601425 1601431 .020 [0.51] Part Number Reeled Loose 2-1601116-1,00 ,0 4-1601116-1 1,0 2-1601116-1 2-1601005-1,00 4-1601005-1 ,0 2-1601005-11,0 2-1601005-23,0 4-1601005-23 , 2-1601005-21,3,0 3,0 2-1601085-1 4-1601085-13 , 2-1601085-11,3,0 ,00 2-1601045-1 4-1601045-1 ,0 2-1601045-11,0 2-1601059-1,00 4-1601059-1 ,0 2-1601059-11,0 2-1601059-24,0 4-1601059-24,0 2-1601059-21,400 2-1601073-1,00 4-1601073-1 ,0 2-1601073-11,0 18-34 B Single Barb Low Transition .146 [3.71] 18-34 1.02-0.16 18-34 1.02-0.16 21-246 .51-.72 .846 21.49 .110 x .020 2.79 x 0.51 .110 x .020 2.79 x 0.51 — .110 x .020 2.79 x 0.51 — .110 x .032 2.79 x 0.81 .110 x .032 2.79 x 0.81 .110 x .020 2.79 x 0.51 2-1601151-21,3 4-1601097-23 , 4-1601133-22 , 4-1601039-1 ,0 4-1601039-23 4-1601064-1 , ,0 4-1601112-22 4-1601151-23 , , Reversed Reeled—Consult Tyco Electronics drawing for orientation. Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). 4 Finish is Pre-Plated Silver over Nickel (Consult Tyco Electronics drawing for specifics). 5 Dual Carrier Strip. 6 Two magnet wires may be terminated in the same slot if diameters are equal. 7 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 1 2 3 Finish 36 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) 187 Series FASTON Tab Terminals Material Brass SIAMEZE Terminals L L L L L L .146 [3.71] .146 [3.71] .146 [3.71] .020 [0.51] A Type B C Recommended Copper Magnet Wire Range Pocket6 AWG mm A Single Barb B Single Barb Short Pocket C Multi-Barb 1601425 1601427 1601425 18-34 18-34 18-34 1.02-0.16 1.02-0.16 1.02-0.16 L Dim. .605 15.37 .505 12.83 .590 14.99 .985 25.02 .618 15.70 .655 16.64 .791 20.09 .832 21.14 .655 16.64 D Multi-Barb Short Profile E Multi-Barb .187/.250 Profile F Latch D E Hole .187 x .020 4.75 x 0.51 1601006-23 2-1601006-21,3,0 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 .187 x .032 4.75 x 0.81 .187 x .020 4.75 x 0.51 1601011-1,0 2-1601011-11,0,0 1601018-22,5 2-1601018-21,2,5,0 1601033-22,5 2-1601033-21,2,5,0 1601021-22, 2-1601021-21,2,0,0 1601013-1,0 2-1601013-11,0,0 1601072-22, 2-1601072-21,2,0 1601068-22, 2-1601068-21,2,0 1601035-1,0 2-1601035-11,0,0 1601035-23, 2-1601035-21,3,0 1601040-1,0 2-1601040-11,0,0 1601142-1,,0 2-1601142-11,0,0 1601058-22,4 2-1601058-21,2,4 Hole — — — Hole — — Hole .187 x .032 4.75 x 0.81 1601434 .492 12.50 Hole .187 x .032 4.75 x 0.81 Hole 1601425 1.02-0.16 .655 16.64 .187 x .020 4.75 x 0.51 1.02-0.16 .805 20.45 .775 19.68 1601423 18-34 18-34 F Part Number Tab Size Hole 0.58-0.81 .020 [0.51] Tab Feature .745 18.92 .655 16.64 20-23** .020 [0.51] .020 [0.51] .020 [0.51] .020 [0.51] .146 [3.71] .146 [3.71] .146 [3.71] Hole Hole Hole .187 x .020 4.75 x 0.51 .187 x .020 4.75 x 0.51 Reeled Loose , 1601020-1,0 2-1601020-11,0,0 1601020-23, 2-1601020-21,3,0 1601049-23, 2-1601049-21,3,0 1601004-1,0 2-1601004-11,0,0 4-1601006-23,0,0 4-1601011-1 ,0,0 4-1601018-22 ,0 4-1601033-22 ,0 4-1601021-22 ,0 4-1601013-1 ,0,0 4-1601072-22 ,0 4-1601068-22, 0 4-1601035-1 ,0,0 , 0 4-1601035-23 4-1601040-1 ,0,0 4-1601142-1 ,0,0 4-1601058-22,4 ,0,0 4-1601020-1 4-1601020-23 4-1601049-23 ,0 ,0 4-1601004-1 ,0,0 Reverse Reeled—Consult Tyco Electronics drawing for orientation. Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). Finish is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). 4 Extra Short Tab-Does not meet UL & NEMA length requirements. 5 Carrier strip not in retention barb area as shown. 6 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 1 2 3 37 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) 250 Series FASTON Tab Terminals Material Brass L L L L .280 [7.12] .315 [8.00] .032 [0.81] A Type A Single Barb Medium Range B Single Barb Heavy Range C Multi-Barb D Latch 1601435 12-23 2.03-0.56 12-20 2.03-0.8 16-175 1.27-1.15 14-155 1.60-1.40 27-36 0.36-0.13 .885 22.48 .885 22.48 .885 22.48 .745 18.92 .745 18.92 1601425 1601423 L Dim. .778 19.76 18-34 18-34 .146 [3.71] B Recommended Copper Magnet Wire Range Pocket6 AWG mm 1601438 .032 [0.81] 1.02-0.16 1.02-0.16 .146 [3.71] .020 [0.51] C Tab Feature Tab Size D Part Number Reeled Loose — .250 x .032 6.35 x 0.81 1601139-23........ 2-1601139-21,3...... 4-1601139-23 Hole .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 1601115-1........ 2-1601115-11...... 1601159-1........ 2-1601159-11...... 1601161-1........ 2-1601161-11...... 1601118-23...... 2-1601118-21,3... 1601002-23...... 2-1601002-21,3... 1601028-23...... 2-1601028-21,3... 1601028-1... 2-1601028-113...... 1601061-23...... 2-1601061-21,3... 1601044-1........ 2-1601044-11 .... 1601052-22,4... 2-1601052-21,2,4 1601003-1... 2-1601003-11...... 4-1601115-1 Hole Hole Hole Hole Hole .250 x .032 6.35 x 0.81 Dimple .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .250 x .032 6.35 x 0.81 .805 20.45 1.000 25.4 1.281 32.53 .850 21.59 .020 [0.51] Hole Hole Hole 4-1601159-1 4-1601161-1 4-1601118-2,3 4-1601002-23 4-1601028-23 4-1601028-1 . 4-1601061-23 4-1601044-1 4-1601052-22 4-1601003-12 Reverse Reeled—Consult Tyco Electronics drawing for orientation. Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). Finish is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). 4 Double Carrier Strip. 5 Two magnet wires may be terminated in the same slot if diameters are equal. 6 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 1 2 3 38 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 SIAMEZE Terminals (Continued) Pin Terminals .084 Dia. [2.13] .039 Dia. [1.00] L .020 [0.51] .146 [3.71] Type Copper Magnet Wire Range AWG mm2 B 1601424 18-34 1.02-0.16 .718 18.24 .084 2.13 Part Number Reeled Loose 1601077-1 4-1601077-1 2-1601077-11 1601432 27-36 0.36-0.13 .855 21.71 .039 1.00 1601130-22,3 2-1601131-22,3,4 Recommended Pocket5 A Round Pin B Pseudo Round Pin with Diode Slot .020 [0.51] .146 [3.71] A SIAMEZE Terminals L L Dim. Pin Dia. — Reverse Reeled—Consult Tyco Electronics drawing for orientation. Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). Diameter is approximate as Pin is not perfectly round. 4 Reverse Reeled Mirror Image—Consult Tyco Electronics drawing for orientation. 5 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 1 2 3 .199 [5.04] Receptacle Terminals .715 [18.15] .300 [7.62] .032 [0.81] A A Edge Contact In Line B Edge Contact Off Line C Blind Mate Full Surround 1 2 3 Recommended Pocket3 .031 [0.79] .315 [8.00] .020 [0.51] Type .146 [3.71] .310 [7.87] .480 [12.19] .146 [3.71] B Copper Magnet Wire Range AWG mm2 1601425 18-34 1.02-0.16 1601421 15-23 1.47-0.56 1601470 21.5 0.71 C L Dim. Mating Tab Size .300 7.62 .310 7.87 .715 18.15 .020 0.51 .032 0.81 .250 x .020 6.35 x 0.51 Part Number Reeled Loose 2-1601075-221, 2 4-1601075-2 2-1601075-21,2 21, 2-1601137-2 4-1601137-22 2-1601137-21,2 2-1601149-221, 4-1601149-22 2-1601149-21,2 Reverse Reeled—Consult Tyco Electronics drawing for orientation. Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. 39 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 MAG-MATE and SIAMEZE Application Tooling MAG-MATE Product Terminator (MPT) Product Facts ■ Single, dual and triple insertion ■ Two-reel, two-product capability, with alternating feed capability ■ Available as horizontal bench, vertical bench or independent module ■ Module easily integrates into production lines using simple handshake signals ■ Fine adjustment mechanism for insertion depth (.001 increments) ■ Tube-type insertion tooling for standard MAG-MATE terminals ■ Microprocessor controlled operation ■ Holding fixture for bobbin can be designed and built by Tyco Electronics or the customer Solderless MAG-MATE Terminations: ■ ■ ■ ■ ■ ■ For quick, easy and reliable termination of magnet wire without pre-stripping the insulation or soldering, Tyco Electronics offers the MAG-MATE product family and the MPT-5 (MAG-MATE Product Terminator ) airoperated insertion machine with micro-processor control. The MPT-5 machine inserts a MAG-MATE terminal into a customerdesigned cavity in the coil bobbin or similar magnetwire housing, terminating the wire and providing an I/O terminal or other connection. The MAG-MATE system can create a termination that is very close to the coil. Dual reel capability of the MPT-5 allows insertion of two different MAG-MATE terminals, with the capability to alternate between inserting one and two terminals at a time. Two terminations per second are possible with dual insertion. Loaded with two different terminals, a single MPT-5 can cover a range of 8 AWGs. A fifth generation machine, the MPT-5 is lighter and quieter than previous versions. The MPT-5 is available as a horizontal or vertical bench machine or as a discrete module for integration into automated lines. The discrete module also can be used to make a custom horizontal or vertical bench machine. A fixture to hold the coil assembly, which is required for bench operation, can be designed and built by Tyco Electronics or the customer. The MPT-5 uses three or four air cylinders to feed terminals from one or both reels, cut terminals from the carrier strip, and insert terminals into the cavities. The display shows the operating conditions of the machine such as the batch count, total count, error messages, and ready state. The display also lets the operator step through the machine sequence or manually cycles the machine for set up or easy diagnosis of problems. No need to pre-strip the magnet wire No wire embrittlements due to solder No soldering fumes Compact, clean termination Ideal for automation Fast magnet wire connections: Up to two per second with dual insertion 40 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 MAG-MATE and SIAMEZE Application Tooling (Continued) MPT-5S/L Machine for Mag Wire Coil Termination utilizing SIAMEZE and Lead Lok terminals Product Facts Single, dual and triple insertion ■ Two-reel, two-product capability, with alternating feed capability ■ Available as horizontal bench, vertical bench or independent module ■ Module easily integrates into production lines using simple handshake signals ■ Fine adjustment mechanism for insertion depth (.001 increments) ■ Tube-type insertion tooling for standard SIAMEZE & Lead Lok terminals ■ Microprocessor controlled operation ■ Holding fixture for bobbin can be designed and built by Tyco Electronics or the customer MAG-MATE and SIAMEZE Application Tooling ■ For quick, easy and reliable termination of magnet wire without pre-stripping the insulation or soldering, Tyco Electronics offers the SIAMEZE terminals and Lead Lok product family and the MPT-5S/L (MAG-MATE Product Terminator) air-operated insertion machine with micro-processor control. The MPT-5S/L machine inserts a SIAMEZE terminal into a customer-designed cavity in the coil bobbin or similar magnet-wire housing, terminating the wire and providing an I/O terminal or other connection. The MPT-5S/L can insert both the SIAMEZE terminal for magnet wire termination and the Lead Lok terminal to assure your lead wire connection. Dual reel capability of the MPT-5S/L allows insertion of two different SIAMEZE terminals, with the capability to alternate between inserting one and two terminals at a time. Two terminations per second are possible with dual insertion. A fifth generation machine, the MPT-5s/L is lighter and quieter than previous versions. The MPT-5S/L is available as a horizontal or vertical bench machine or as a discrete module for integration into automated lines. The discrete module also can be used to make a custom horizontal or vertical bench machine. A fixture to hold the coil assembly, which is required for bench operation, can be designed and built by Tyco Electronics or the customer. The MPT-5S/L uses three or four air cylinders to feed terminals from one or both reels, cut terminals from the carrier strip, and insert terminals into the cavities. The display shows the operating conditions of the machine such as the batch count, total count, error messages, and ready state. The display also lets the operator step through the machine sequence or manually cycles the machine for set up or easy diagnosis of problems. Solderless SIAMEZE terminations: ■ No need to pre-strip the magnet wire ■ No wire embrittlements due to solder ■ No soldering fumes ■ Compact, clean termination ■ Ideal for automation ■ Fast magnet and lead wire connections: Up to two per second with dual insertion 41 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 MAG-MATE and SIAMEZE Application Tooling (Continued) Application Tooling for MAG-MATE Terminals The MPT-5 insertion module is the cornerstone of Tyco Electronics magnet wire application tooling. A fifth generation machine, the MPT-5 module is used in conjunction with our bench machine, LPT-522, Rotary Index Table, and can also be order separately when using your equipment manufacture of choice. Electric, pneumatic and de-reeling controls are available allowing for easy integration in your production line. Experienced Tyco Electronics personnel will work with the customer and the equipment manufacturer to adapt the module to their automated assembly system. The Module Specifications Electrical—120 VAC, 60 Hz, 5 A, 1 Ø, or 240 VAC, 50 Hz, 2 A, 1 Ø Air—80 psi [5.52 bar], 3 scfm [0.00142 m3/s] Weight—Approx. 60 lb [27.2 kg] Width—8 [204] Depth—7 [178] Height—30 [762] This insertion tool is capable of applying terminals furnished as loose piece parts. Use for prototype, production startup and moderate volume production runs. Terminals can be inserted at rates up to 300 per hour. Hand Tools Part Number 274250-2 Poke-In Terminals Part Number 274260-1 .187 [4.75] Tab Terminals Part Number 274282-1 .250 [6.35] Tab Terminals 42 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 MAG-MATE and SIAMEZE Application Tooling (Continued) Application Tooling for MAG-MATE Terminals Rotary Index Table Product Facts High-volume rates, up to 600 assemblies per hour ■ Handles Standard and Mini MAG-MATE terminals through interchangeable insertion modules ■ Load-while-run feature increases productivity ■ Fast, simple machine setup and changeover ■ Versions to handle in-line, radial, and linear/angularly opposed cavities ■ Easy programming through hand-held keypad/display ■ Up to 30 insertion sequences stored in EEPROM memory ■ Options include ■ Continuity test station ■ Bend station ■ Dual MAG-MATE modules ■ X- or Y-axis travel ■ Auto-change single/dual insertion modules In operation, the operator places the coil/bobbin/field assembly on the worktable and cycles the machine. The table rotates 90˚ or 180˚ to position the assembly under the insertion module for processing. As each terminal is inserted, the machine automatically indexes to the next insertion position. While this assembly is being processed, the operator can remove the assembly processed during the previous cycle and load a new coil/bobbin/field assembly. This load-while-run feature helps maximize productivity. Assembly rates of up to 600 coils per hour (at six terminations per coil) are possible with dual insertion. A hand-held operator’s terminal contains a keypad and easy-to-read LCD display to allow quick, easy programming of machine functions, including insertion sequences. Up to 30 programs (insertion sequences) can be stored in the EEPROM internal memory. The machine is available with any combination of one or two MPT-5 insertion modules that are fixed or indexing, with or without a rotating fixture for axial insertion. One version allows indexing only in the Y axis for processing in-line cavities. The other includes a rotary fixture that allows the coil/bobbin/field assembly to be rotated to process cavities radially or linear/angularly opposed. MAG-MATE and SIAMEZE Application Tooling ■ The Rotary Index Table is a semiautomatic machine that automatically positions fixtured coils, bobbins, and field assemblies for insertion of MAG-MATE terminals. The table is used with MPT-5 insertion modules, which mount vertically above the table and insert terminals fed from a reel. Modules which are not included as part of the base machine, are available for the entire MAG-MATE line, including Standard and Mini MAG-MATE, SIAMEZE and Lead Lok products. table is also designed to enhance productivity through reliability and easy setup. The number of adjustments required for normal operation has been minimized, while the procedure for product changeovers takes only a few minutes. The result is a machine with little downtime. Options include a continuity test station, a bend station that bends terminals up to 90˚ after insertion, dual modules that insert two identical or different terminals simultaneously, and X-axis travel. Cost savings and productivity are enhanced with Tyco Electronics Field Engineering Service, which provides complete setup and installation assistance, operating and maintenance training, and continuing rapid response through the TollFree Technical Support Center at 1-800522-6752. Besides its fast production rates, the rotary 43 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 MAG-MATE and SIAMEZE Application Tooling (Continued) LPT-522 Linear Product Terminator Product Facts ■ Intermediate to high volume rates, up to 600 assemblies per hour ■ Flexible platform accommodates secondary application modules ■ Version to handle in-line, radial, and linear/angularly opposed cavities ■ Programmable linear slide and rotary table ■ Easy programming through keypad display ■ Palletized fixture system for greater efficiency and production rates ■ Microprocessor controlled ■ Fine insertion depth adjustment (.001 increments) ■ Two-reel, two-product capability with or without alternating feed ■ Single, dual separate, and on-the-fly dual common insertion capability The Linear Product Terminator-522 was designed for intermediate to high volume applications. It is also a very flexible platform since it can accommodate two secondary application modules. These can include, but are not limited to, special wrap-off post trim, continuity testing with defective coil identification, and tab bending. The LPT-522 features our MPT-5 insertion module as well as a programmable linear slide and rotary table system. The flexible system can process coils that have cavity configurations in a linear pattern, axial pattern, or combination of both. The LPT-522 machine is of a serial process design, which allows for a unique coil holding fixture. This fixture can be palletized to increase your efficiency and production rates. The palletized system allows the operator to load/unload a pallet of coils while a second pallet is processing on this machine, increasing the machine up time and decreasing non-productive labor. Specifications Air — 10 scfm@80 psi minimum Electrical — 110 VAC, 5 AMP Footprint — 60"x 52" 44 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 MAG-MATE and SIAMEZE Application Tooling (Continued) LPT-522 Linear Product Terminator (Continued) MAG-MATE and SIAMEZE Application Tooling Rotary Index Insertion Process Optional Continuity Test Station Magnet Wire Termination Machines—Cost Comparison Machine Attribute Applications Horizontal Bench Machine (HBM) Vertical Bench Machine (VBM) LPT-522 Insertion Machine RIT Insertion Machine ● Single row bobbin ● Single terminal feed ● Bottom trim ● Single/Dual/Axial bobbin ● Single or dual feed ● Bottom or top trim ● Same as VBM plus: -Multiple bobbin capacity ✍Auxiliary stations ● Serial Processing ● Same as LPT, plus: -Up to 3 different terminals ● Parallel processing Machine Cost ■ ■■ ■■■ ■■■■ Fixture Cost ■■ ■■■ ■ ■■■■ Complexity ■ ■■ ■■■■ ■■■■ Production Rate ■ ■ ■■■ ■■■■ Cost / Insertion ■■■ ■■■■ ■■ ■ [■ = lowest level] [■ ■ = mid level] [■ ■ ■ = high level] [■ ■ ■ ■ = highest level] Note: All machine options work in conjunction with our MPT-5 module. The MPT-5 module can incorporate an on-the-fly feature, which allows for selection of dual common insertions. The MPT-5 module can also be incorporated in your automated line using your integrator of choice. Please call for details. 45 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com
601092 价格&库存

很抱歉,暂时无法提供与“601092”相匹配的价格&库存,您可以联系我们找货

免费人工找货