601099-000

SolderTacts Contacts One-Piece, Controlled-Solder Contacts for Fast, Reliable Terminations AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts SolderTacts Contacts One-Piece, Controlled-Solder Contacts for Fast, Reliable Terminations One-piece controlled-reflow-solder SolderTacts contacts are designed to terminate coaxial cables, shielded wires and twisted pairs faster and more reliably than other methods. SolderTacts contacts help eliminate the variables of crimping. The one-step installation process helps cut down on production time while reducing handling and installed costs. Controlled Soldering and Strain Relief SolderTacts contacts provide the optimum amount and type of solder and flux in a prefluxed solder preform that controls soldering and reduces operator sensitivity. The geometry of the coaxial cable is carried through the connector to eliminate separate pins, help reduce crosstalk, and supports improved shielding effectiveness and signal transmission. ECONOMICAL •O  ne-piece contact design with integrated soldering technology • One-step installation process • One contact fits multiple cable sizes • No special tools required RELIABLE •3  60° shielding reduces crosstalk and improves signal transmission •R  eflow solder joints are strong and reliable •C  ontrolled reflow soldering process yields reliable, consistent terminations • Terminations are fully inspectable These contacts contain two SolderSleeve terminations. One terminator connects the cable’s signal conductor to the contact’s inner pin. The other terminator connects the shield or ground lead to the contact body. When the contact is heated, the solder melts to provide a precise solder connection. SolderTacts contacts provide a simultaneous electrical connection and strain relief. Heat shrinkable tubing insulations help eliminate stress concentration on the wire within the contact. Improved Signal Integrity For digital and RF signals, SolderTacts contacts offer better signal transmission than obtained with crimp contacts. They reduce crosstalk, signal attenuation, and reflections, while providing excellent protection against outside noise. Compatibility SolderTacts contacts are compatible with a wide range of circular and rectangular military and commercial connectors, including MIL-DTL-38999, MIL-DTL-83723 and MIL-DTL-28748. Compatible with most standard connector cavities, SolderTacts contacts are intermateable and intermountable with contacts qualified to the above connector specifications. They use standard insertion and extraction tools. VERSATILE •C  ompatible with a variety of commercial and military connectors •T  ermination available for coax cables, shielded pairs, twisted pairs, and triaxial cables • 150°C temperature rating TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH SEACON Phoenix | LL ROWE | Phoenix Optix | AFP | SEACON Get your product to market faster with a smarter, better solution. The outer SolderSleeve termination is a cross-linked heat-shrinkable insulating sleeve supplied in the expanded state. Cables insert easily, with no spacers or other parts required. The inner SolderSleeve termination is a heat-shrinkable sleeve with a precisely prefluxed solder preform conforming to QQ-S-571. The outer solder preform contains precise amounts of solder and flux conforming to QQ-S-571. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts The precision outer body meets electrical engagement and contact retention requirements of individual connector systems. Inner pin and socket contacts are permanently fixed within the assembly to provide proper setback and concentricity. PAGE 2 SolderTacts Contacts APPLICATION TOOLING SPECIFICATION • Steinel HL1910E or HL2010E • Raychem CV-1981 • Steinel HL1920E or HL2020E • Raychem CV-1983 • Steinel HL1802E-074616 • Raychem AA-400 • D-6002: SolderTacts Military-Grade Electrical Contacts for Solder Termination APPLICATIONS For more details, please see TE Application Tooling brochure 1-1773872-1 SolderTact Series Submin 748 723 No. 12 482 999 Size 16 999 Size 12 Part No. (D-602-) Engineering Standard (Termination Instructions) 0218, 0219 ES-61170 0238, 0239 ES-61169 44, 45 ES-61133 0172, 0173 ES-61240 54, 55 ES-61132 0126, 0127 ES-61199 D-610-09, -10 ES-61187 0094, 0095 ES-61128 0106, 0107 ES-61134 0104, 0105 ES-61129 16, 17 ES-61161 46, 47 ES-61137 56, 57 ES-61138 0140, 0141 ES-61226 0142, 0143 ES-61224 0171 ES-61226 0174 ES-61124 0144, 0145 ES-61206 0146, 0147 ES-61218 0159/0151 ES-61223 1108/1109 999 Size 8 • • • • Commercial Aerospace Military Aerospace C4ISR Ground Defense Part No. • • • • Military Marine Missile Defense Offshore/Civil Marine Space Repair Wand Part Description 959014-000 AD-1481-SUBMN-SLDTK-HOLDR 994040-000 AD-1480 551737-000 AD-1571-1-POWERTACT-HOLDR 994057-000 AD-14940723-SLTC-HLD-ASY 966800-000 AD-1508-REP-FOR-12-CONT 181779-000 AD-1565-1-SLDTCT-HLDR-ASY 859747-000 AD-1572-1-SOLD-HOLDER-ASY 122917-000 AD-1566-1-HOLDER-ASSEMBLY 635308-000 AD-1568-1-SOLDERTACT-HLDR ES-61172 1110/1111 1112/1113 ES-61184 0156/0157-X ES-61231 0169/0170-X ES-61235 In the terminated signal lead, the heat-shrink tubing shrinks tightly around the termination to insulate and strain relieve the connection. The tensile strength of the soldered terminations exceeds that of the cable itself. The dielectric between inner and outer contacts provides concentricity, electrical integrity, precise mating dimensions, and closed entry at the inner socket. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts The shield termination can be inspected through the viewing port. PAGE 3 SolderTacts Contacts Table I: SolderTacts Contacts-to-Cable Cross Reference Submin Series D-602-0278 D-602-0279 723 Series Size 12 D-602-0094 D-602-0095 723 Series Size 12 D-602-0106 D-602-0107 748 Series Size 16 D-602-44 D-602-45 748 Series Size 16 D-602-0172 D-602-0173 847 Series Size 16 D-602-72 D-602-73 748 Series Size 16 D-602-76 D-602-77 4 4 4 4 Cheminax Coaxial Cables 5021K1X1X 5022A1X1X 5024A1X1X 5026A1X1X 5026D1X2X 5028A1X1X 5028A1X2X 5030A1X1X 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1 4 4 4 4 4 847 Series Size 16 D-602-74 D-602-75 748 Series Size 16 7522A1X1X 7524A1X1X 7528A1X1X 7530A1X1X 7530D1X2X 9526A1X1X 9528A1X1X 4 4 9528D1X2X 9530A1X1X 9530H1X1X 9532A1X1X 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 RG/U Coaxial Cables RG-58 RG-174 RG-178 RG-179 RG-180 1 4 4 RG-195 RG-316 1 4 4 Submin Series D-602-0288 D-602-0289 723 Series Size 12 D-602-0104 D-602-0105 4 Twisted Pair Cables 723 Series Size 12 — 748 Series Size 16 D-602-54 D-602-55 22-26 — 4 24-26 24-303 748 Series Size 16 D-602-0126 D-602-0127 4 4 2 4 4 26-303 1. Requires use of barrier. 2. .048” maximum insulation diameter. 3. Smaller cables can be accommodated. Consult product management. 4. These cables can be accommodated by D-602-44 and D-602-45. However, the D-602-0172 and the D-602-0173 are preferred for these cables. The cross reference list above is not intended to be exhaustive. Please consult TE. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 4 SolderTacts Contacts Table I: SolderTacts Contacts-to-Cable Cross Reference 482 Series Size 16 No. 12 Size 12 999 Series Size 8 999 Series Size 12 999 Series Size 12 D-602-46 D-602-47 D-602-16 D-602-17 D-602-0122 D-602-0123 D-602-0144 D-602-0145 D-602-0150 D-602-0151 999 Series Size 16 D-602-0140 D-602-0141 D-602-0171 Cheminax Coaxial Cables 5021K1X1X 4 4 5022A1X1X 5024A1X1X 5026A1X1X 5026D1X2X 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5028A1X1X 5028A1X2X 5030A1X1X 7522A1X1X 4 4 7524A1X1X 7528A1X1X 7530A1X1X 4 4 4 7530D1X2X 4 4 4 9526A1X1X 4 4 4 4 4 9528A1X1X 9528D1X2X 9530A1X1X 9530H1X1X 9532A1X1X 4 4 4 4 4 4 4 4 4 4 RG/U Coaxial Cables RG-58 RG-174 RG-178 RG-179 4 4 4 4 1 4 4 RG-180 4 4 4 4 4 RG-195 RG-316 4 4 4 482 Series Size 16 D-602-56 D-602-57 No. 12 Size 12 999 Series Size 8 — — 4 4 4 Twisted Pair Cables 22-26 AWG 999 Series Size 12 D-602-0146 D-602-0147 999 Series Size 12 999 Series Size 16 — — 4 24-26 24-303 4 26-303 4 1. Requires use of barrier. 2. .048” maximum insulation diameter. 3. Smaller cables can be accommodated. Consult product management. 4. These cables can be accommodated by D-602-44 and D-602-45. However, the D-602-0172 and the D-602-0173 are preferred for these cables. The cross reference list above is not intended to be exhaustive. Please consult TE. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 5 SolderTacts Contacts Table II: Connector Accommodation: SolderTacts Shielded Contacts Military Specification NAS 1599 MIL-DTL-26482 Series II SAE-AS81703 Series III MIL-DTL-83723 Series I & III MIL-DTL-83733 MiL-DTL-26482 Series I MIL-DTL-26500 MIL-PRF-81733 Series II MIL-DTL28748/3,4,9,10 MIS-20065 (Army) SolderTacts Contacts Series/Contact Size Cable Type AS39029/74 Small Coaxial AS39029/74 Large Coaxial AS39029/73 723 Series Size 12 Contact No. 12 Series Size 12 Contact 748 Series Size 16 Contact 999 Series Size 12 Contact 999 Series Size 8 Contact Part No. Pin D-602-0094 Pin D-602-0106 Socket AS39029/73 Large Coaxial Socket D-602-0107 AS39029/73 Twisted Pair Socket D-602-0105 MIS-20067 (Army) Coaxial Coaxial Coaxial Coaxial Twisted Pair Twisted Pair Coaxial Coaxial Twisted Pair Twisted Pair Power Power Coaxial Coaxial Twisted Pair (MIL-STD-1553) Twisted Pair Coaxial Coaxial Coaxial* Twisted Pair Twisted Pair Twisted Pair* Coaxial Coaxial Twisted Pair Twisted Pair Large Coaxial Large Coaxial Coaxial Coaxial Shielded Twisted Pair (MIL-STD-1553) Shielded Twisted Pair (MIL-STD-1553) Shielded Twisted Pair (MIL-STD-1553) Shielded Twisted Pair (MIL-STD-1553) Triaxial Triaxial Coaxial Coaxial Twisted Pair Twisted Pair Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Socket Pin Socket Socket Pin Socket Pin Socket Pin Socket Pin Socket Socket Pin Socket Pin Socket Pin Pin Socket Pin Socket D-602-17 D-602-16 D-602-46 D-602-47 D-602-56 D-602-57 D-602-44 D-602-45 D-602-54 D-602-55 D-610-09 D-610-10 D-602-0173 D-602-0172 D-602-0126 D-602-0127 D-602-0140 D-602-0141 D-602-0171 D-602-0142 D-602-0143 D-602-0174 D-602-0144 D-602-0145 D-602-0146 D-602-0147 D-602-0150 D-602-0151 D-602-0122 D-602-0123 D-602-1108 D-602-1109 D-602-1112 D-602-1113 D-602-1110 D-602-1111 D-602-0278 D-602-0279 D-602-0288 D-602-0289 AS39029/74 MIS20067 (Army) AS39029/76 AS39029/77 AS39029/77 AS39029/76 AS39029/77 AS39029/77 AS39029/28 AS39029/75 AS39029/28 AS39029/75 AS39029/28 AS39029/75 AS39029/60 AS39029/59 USAF8340712-1^ USAF8340713-1^ USAF8340712-2^ USAF8340713-2^ — Contact Type Small Coaxial 482 Series Size 16 Contact 999 Series Size 16 Contact MIL-DTL-38999 Series I, ll*, III, IV Specification Submin Series Size 16 Twisted Pair Pin D-602-0095 D-602-0104 * Size 16 contacts only for use with MTCP and MIL-DTL-38999 Series II connectors only. ^ Intermountable and intermatable, replaces crimp style termination. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 6 SolderTacts Contacts Table III: SolderTacts Contact Compatibility Contact Military Specification M39029/73-396 M39029/73-397 M39029/73-398 M39029/73-555 M39029/74-399 M39029/74-400 M39029/74-401 M39029/28 M39029/59 M39029/60 M39029/75 M39029/76 M39029/77 M39029/90 M39029/91 USAF8340712-1 USAF8340712-2 USAF8340713-1 USAF8340713-2 M39029/25 M39029/26 MIS20067/5 MIS20067/6 M39029/40 M39029/41 M39029/42 M39029/43 M39029/79 M39029/80 MIS20067/1 MIS20067/2 MIS20067/3 MIS20067/4 MIS20067/7 MIS20067/8 Raychem Equivalent* Part Numbers D-602-0107 D-602-0095 D-602-0105 D-602-0093 D-602-0106 D-602-0094 D-602-0104 D-602-0144 D-602-0146 D-602-0150 D-602-0123 D-602-0122 D-602-0145 D-602-0147 D-602-0151 D-602-0140 D-602-0142 D-602-0141 D-602-0143 D-602-0171 D-602-0174 DK-602-0156-N-X DK-602-0169-N-X DK-602-0157-N-X DK-602-0170-N-X D-602-1108 D-602-1112 D-602-1109 D-602-1113 D-602-17 D-602-16 D-602-16 D-602-17 D-602-76 D-602-77 D-602-77 D-602-76 D-602-72 D-602-74 D-602-73 D-602-75 D-602-45 D-602-44 D-602-55 D-602-54 D-610-10 D-610-09 D-602-77 D-602-76 D-602-76 D-602-77 D-602-0278 D-602-0279 D-602-0288 D-602-0289 Nature of Compatibility SolderTacts - Compatible Connector Specifications SolderTact Series Equivalent product. TE is a qualified vendor. MIL-DTL-26482 Series II MIL-DTL-81703 Series III MIL-DTL-83723 Series I, III MIL-DTL-83733 NAS-1599 723 Series MIL-DTL-38999 Series I, II*, III, IV *Size 16 only 999 Series Intermountable and intermatable. Replaces crimp-style termination. Equivalent product. TE is a qualified vendor. MIL-DTL-26482 Series I MIL-DTL-26500 MIL-DTL-81703 Series II No. 12 Series Intermountable and intermatable. Replaces crimp-style termination. MIL-DTL-28748/3, /4, /9, /10 748 Series Intermountable and intermatable. Replaces crimp-style termination. Intermountable and intermatable. Replaces crimp-style termination. Equivalent product. TE is a qualified vendor. Intermountable and intermatable. Replaces crimp-style termination. 847 Series Equivalent products. TE is a qualified vendor. MIS-20065 (Army) Intermountable and intermatable. Replaces crimp-style termination. Intermountable and intermatable. Replaces crimp-style termination. 748 Series 748 Series Souriau Trim Trio Connector Family Submin Series * SolderTacts contacts are intermatable and interchangeable with existing MIL-spec contacts. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 7 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/harnessrepair AMP, AGASTAT, CII, DEUTSCH, HARTMAN, KILOVAC, LL ROWE, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2016 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773722-5  12/16    AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts