63097-2

FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles Product Facts ■ Reduced insertion force ■ Locks onto tabs containing holes ■ Housing insulates and serves as a removal tool ■ “Snap” action tells assembler receptacle is mated properly ■ Terminated by automatic or semi-automatic equipment ■ Single and multiple circuit housings available ■ Recognized under the Component Program of Underwriters Laboratories Inc., File Nos. E66717 and E28476 R ■ Certified by Canadian Standards Association File No. LR7189A R removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional insulating function. Aside from reduced insertion forces, Positive Lock receptacles give the assembler a definite mechanical “snap” when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Positive Lock Receptacles Positive Lock receptacles are specifically designed to provide ease of assembly and secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product and the locking dimple. The receptacle locks onto mating tabs containing holes and is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced. 75 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I 250 Series Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] Recognized under the Component Program of Underwriters Laboratories Inc., UL File No. E28476 .291 [7.39] .878 [22.30] R Wire Range AWG .090-.130 2.29-3.30 .135-.195 3.43-4.95 .095-.155 2.41-3.94 .140-.170 3.56-4.32 .135-.200 3.43-5.08 20-16 18-14 14-11 12-10 1 2 Positive Lock Receptacles Receptacle Housings Insulation Diameter Material and Finish Brass/Pre-Tin Receptacle Part Numbers Quick Change Applicator No.2 R R 1-160759-1 X X 567181-2 654174-1 Brass/Tin 63812-11 X X 680140-2 — Brass/Tin 154718-3 X — 466542-3 525651-1 Brass/Tin 154717-3 X — 466883-2 525651-1 Brass/Pre-Tin 790319-3 — — 567417-2 — “A” Style Housing only. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact TE. 1 Position Material — 94 V-2, 6/6 Nylon Hand Tool .434 [11.02] .387 [9.83] .220 [5.59] .283 [7.19] .955 [24.26] .357 [9.07] .300 [7.62] .445 [11.30] .430 [10.92] .214 [5.44] .215 [5.46] .960 [24.38] A 1.020 [25.91] .354 [8.99] .354 [8.99] C B Style A 2 Position B C H .715 [18.16] .705 [17.91] T .354 [8.99] .362 [9.19] 1 2 .957 [24.31] .394 [10.01] .291 [7.39] .596 [15.14] H Color Black Natural Black Black Black Black Natural Part No. 154719-0 154719-1 520961-11 520895-12 926521-2 926522-1 926522-2 Press-to-release with secondary lock. Secondary lock. .957 [24.31] T Note: All part numbers are RoHS compliant. 76 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I 250 Series Flag Receptacle Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .488 [12.40] .783 [19.89] .291 [7.39] Wire Range AWG Insulation Diameter .087-.130 2.21-3.30 .130-.170 3.00-4.30 20-15 17-13 Material and Finish Part Number Brass/Pre-Tin 926820-4 Brass/Pre-Tin 926790-4 Positive Lock Receptacles Mark I 250 Series Receptacle Housings Material — 94 V-2, 6/6 Nylon .866 [22.00] .228 [5.79] .591 [15.01] .319 [8.10] Color Black Part Number 926291-1 .370 [9.40] Note: All part numbers are RoHS compliant. 77 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Straight Receptacles .255 [6.48] .300 [7.62] .055 Max. [1.40]......... Wire Range AWG 22-18 Tab Thickness .032 0.81 18-16 (2) 18, (2) 20 .032 0.81 18-14 Positive Lock Receptacles 15-10 12-10 .032 0.81 .025 0.64 .020 0.51 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .059-.122 1.50-3.10 .105-.210 or 2.67-5.33 . .105 Max. . (2) 2.67 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.135 2.29-3.43 .110-.200 2.79-5.08 .150-.200 3.81-5.08 Mark II 250 Series Receptacle Housings 1 Circuit Material and Finish Pre-Tin Brass Stock Thickness .016 0.41 L (Overall Length) .976 24.80 Brass .016 0.41 Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 Brass, Tin Plated Brass, Tin Plated Pre-Tin Brass Pre-Tin Brass Brass, Tin Plated .394 [10.00] .327 [8.30] .283 [7.20] 1.094 [27.80] .354 [9.00] R R Terminal Part No. X X 170327-1 .886 22.50 — — 1742354-1 .886 22.50 .886 22.50 .886 22.50 1.015 25.80 1.015 25.80 .913 23.20 X X 63097-2 X X 63809-1 X X 63442-1 X X 170328-1 X X 170329-1 X X 63239-1 .449 [11.40] .421 [10.70] .311 [7.90] .315 [8.00] .354 [9.00] 1.094 [27.80] .063 [1.60] A Style B Material UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon V0 Color Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural Yellow Green Blue Red Black R R — — — — — — — — — — — — X X — — — — — — — — — — — — — — — — X X — — — — Part Number 172076-1 172076-2 172076-4 172076-5 172076-6 172076-7 2-172076-1 2-172076-2 2-172076-4 2-172076-5 2-172076-6 2-172076-7 177627-1 177627-4 177627-5 177627-6 177627-7 177627-9 Note: All part numbers are RoHS compliant. 78 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II .380 [9.65] 250 Series Receptacle Housings 2 Circuit 1.080 Ref. [27.43] .380 [9.65] .595 [15.11] .040 [1.02] 1.080 Ref. [27.43] .595 [15.11] .290 [7.37] .290 Ref. [7.37] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 2 Plcs. A B .958 [24.33] .622 [15.80] .313 [7.95] .290 [7.36] .433 [11.00] .354 [9.00] .197 [5.00] 1.094 [27.80] .598 [15.20] .850 [9.07] C Material D UL 94 Color Natural Red Black Green Blue Yellow Brown Natural Red Blue Natural Natural Red Natural Natural V2 A 6/6 Nylon V0 B C D 1 6 Nylon V2 6/6 Nylon V0 6/6 Nylon 6/6 Nylon V0 V0 R R X X — — — — — — — — — X — — X X X — — — — — — — — — X — — X Part Number 520935-1 520935-2 520935-3 520935-4 520935-5 520935-6 520935-7 1-520935-1 1-520935-2 1-520935-5 1-521229-11 521229-1 521229-2 178833-1 1969332-2 Positive Lock Receptacles Style 1.135 [28.83] .488 [12.39] Housing material to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. Mark II 250 Series Receptacle Housings 4 Circuit 1.390 [35.30] .354 [9.00] 1.094 [27.80] 1.350 [34.20] .433 [11.00] A Style Material UL 94 Color A 6/6 Nylon V2 Natural R R X X Part Number 174429-1 Note: All part numbers are RoHS compliant. 79 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Flag Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .307 [7.80] .653 [16.60] .307 [7.80] Wire Range AWG 22-18 18-14 Positive Lock Receptacles 12-10 Insulation Diameter 0.59-.110 1.50-2.80 .110-.205 2.80-5.20 .110-.205 2.80-5.20 Material and Finish R R R Terminal Part No. Pre-Tin Brass X — X 172761-1 Pre-Tin Brass X — X 172763-1 Pre-Tin Brass X — X 172765-1 Mark II .748 [19.00] 250 Series Flag Style Receptacle Housing 1 Circuit .220 [5.60] .898 [22.80] A Style Material A 6/6 Nylon UL 94 Color V2 Natural Natural Blue V0 R R X — — X — — Part Number 172469-1 1-172469-1 1-172469-2 Note: All part numbers are RoHS compliant. 80 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Straight Receptacles .220 [5.59] .220 [5.59] .196 [4.98] .236 [5.99] L L .030 Max. [0.76]......... A Wire Range AWG Style B 24-20 A B 20-16 A 1 2 B .020 0.51 Insulation Diameter .060-.105 1.52-2.67 .060-.105 1.52-2.67 .060-.105 1.52-2.67 .060-.110 1.52-2.79 .074-.134 1.87-3.40 .074-.134 1.87-3.40 .090-.130 2.29-3.30 .060-.110 1.52-2.79 .090-.130 2.29-3.30 .083-.142 2.11-3.61 (2) .216 5.49 B Material and Finish Pre-Tin Phos. Bronze Brass, Pre-Tin Brass, Tin Plated Brass, Tin Plated Stock Thickness .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 L (Overall Length) .850 21.60 .850 21.60 .850 21.60 .755 19.17 .850 21.60 .850 21.60 .755 19.17 .740 18.80 .755 19.17 Brass, Pre-Tin .012 0.30 .850 21.60 Pre-Tin Brass Phos. Bronze, Nickel Plated Pre-Tin Phos. Bronze Pre-Tin Brass Pre-Tin Brass Terminal Part No. R R X X 170324-1 X X 170324-2 — — 170324-5 X X X X 170325-1 — — 170325-3 X X 63232-11 X X 63498-12 X X 63313-11 — — 63407-21 Positive Lock Receptacles 18-14 (2) 18 Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 170326-1 Low profile — not for use in housing. For use with housing 521125. Mark II .367 [9.32] .331 [8.40] 187 Series Receptacle Housings 1 Circuit .201 [5.10] .205 [5.21] .290 [7.37] .957 [24.30] .291 [7.40] A — Use with (.187 x .020 [4.74 x 0.51]) Style Material UL 94 V2 A 6/6 Nylon V0 Note: All part numbers are RoHS compliant. B 6/6 Nylon V2 .974 [24.74] B — Use with (.187 x .032 [4.75 x 0.81]) Color Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural R R X — — — — — X — — — — — — X — — — — — X — — — — — — Part Number 172074-1 172074-2 172074-4 172074-5 172074-6 172074-7 173974-1 173974-2 173974-4 173974-5 173974-6 173974-7 521125-1 81 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) .522 [13.26] Mark II 187 Series Receptacle Housings 2 Circuit .524 [13.30] .315 [8.00] .563 [14.30] .299 [7.60] .461 [11.70] .087 [2.20] 1.028 [26.10] .299 [7.60] 1.028 [26.10] .512 [13.00] A — 6 mm Pitch .500 [12.70] 1.028 [26.10] .299 [7.60] B — 6 mm Pitch, with Polarized Guide C — 7 mm Pitch .882 [22.40] .685 [17.40] .200 [5.10] .200 [5.10] .279 [7.10] .279 [7.10] .957 [24.30] .957 [24.30] D — 10 mm Pitch Style Material UL 94 Positive Lock Receptacles 6/6 Nylon V0 V2 B 6/6 Nylon V0 Part Number 172210-1 172210-2 172210-4 172210-6 1-172210-1 1-172210-2 1-172210-4 1-172210-5 1-172210-6 1-172210-7 174587-1 1-174587-1 1-174587-4 1-174587-5 1-174587-6 1-174587-7 R R Natural Black Yellow Blue Natural Black Yellow Green Blue Red Natural Natural Yellow Green Blue Red V2 A Color — — — — X X — — — — X — — — — — E — 15 mm Pitch, for Electro-Magnetic — — — — X X — — — — X — — — — — Style UL 94 C 6/6 Nylon V0 D 6/6 Nylon V0 E 6/6 Nylon V0 6 Nylon V2 Color Natural Black Natural Black Yellow Blue Red Natural Black Yellow Blue Red Natural Black Yellow Blue Yellow V2 1 .590 [15.00] Material R R X — — — — — — — — — — — X — — — — X — — — — — — — — — — — X — — — — Part Number 175578-1 175578-2 1-175578-1 1-175578-2 1-175578-4 1-175578-6 1-175578-7 179720-1 179720-2 179720-4 179720-6 179720-7 176498-1 176498-2 176498-4 176498-6 3-176498-41 Housing material to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. .921 [23.39] .280 [7.11] .378 [9.60] 1.720 [43.70] .201 [5.11] 1.035 [26.30] .520 [13.20] .957 [24.31] .307 [7.80] F — 16 mm Pitch G — For Microswitch Style Material UL 94 F 6/6 Nylon V0 G 6/6 Nylon V2 Note: All part numbers are RoHS compliant. V0 Color Yellow Green Blue Natural Natural Blue Red R R — — — X — — — — — — X — — — Part Number 353148-4 353148-5 353148-6 174712-1 1-174712-1 1-174712-6 1-174712-7 82 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Receptacle Housings 3 Circuit and 4 Circuit .378 [9.60] 1.720 [43.70] 1.035 [26.30] .768 [19.50] A — 3 Circuit For Micro-Switch Material UL 94 V2 A 6/6 Nylon B 6/6 Nylon V0 V0 .957 [24.30] .894 [22.70] .307 [7.80] Style .953 [24.20] .291 [7.40] .034 [1.00] .370 [9.40] B — 4 Circuit For Timer Color Natural Yellow Blue Natural Yellow Natural R R X X — — — X X X — — — X Part Number 172075-1 172075-4 172075-6 1-172075-1 1-172075-4 174513-1 Positive Lock EX Positive Lock Receptacles 187 Series Straight Receptacles .248 [6.29] .228 [5.79] L Wire Range AWG 26-20 0.14-0.53 26-16 0.50-1.30 20-14 0.50-2.20 Tab Thickness .020 0.50 .020 0.50 .020 0.50 Insulation Diameter .050-.140 1.3-3.6 .090-.140 2.3-3.6 .075-.173 1.9-4.4 Material Stainless Steel Stainless Steel Stainless Steel Stock Thickness .012 0.30 .012 0.30 .012 0.30 L (Overall Length) .675 17.2 .675 17.2 .675 17.2 R R Terminal Part No. — — 175032-1 X — 1742669-1 — X 175034-1 Positive Lock EX 250 Series Straight Receptacles .345 [8.8] .300 [7.6] L Wire Range AWG 18-14 0.76-2.09 Tab Thickness .032 0.80 Insulation Diameter .085-.135 2.2-3.4 Material Stainless Steel Stock Thickness .016 0.41 L (Overall Length) .835 21.2 R R — — Terminal Part No. 175164-1 Note: All part numbers are RoHS compliant. 83 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark III 250 Series Receptacles Stock Thickness — .016 Accepts .032 Tab .770 [19.56] .300 [7.62] Wire Range AWG Insulation Diameter 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.28-3.93 16-12 or (2) 18 or (2) 16 or (1) 18 and (1) 16 .120-.170 3.04-4.31 Material and Finish Brass Brass/Tin Brass Brass/Tin Part Number R R X X X X X X X X 63933-1 63933-2 63854-1 63854-2 Brass X X 1217092-1 Brass/Tin X X 1217092-2 Mark III Receptacle Housings Positive Lock Receptacles .394 [10.00] .260 [6.60] .981 [24.92] .960 [24.38] .595 [15.11] .370 [9.40] .980 [24.89] .981 [24.92] .360 [9.14] .960 [24.38] One Circuit Housing A .595 [15.11] .980 [24.89] Two Circuit Wax Motor Housing Two Circuit Water Valve Housing B C .212 [5.38] 1.500 [38.10] .370 [9.40] .285 [7.24] 1.310 [33.27] Two Circuit Water Valve Housing with Latch Two Circuit Housing D E Style Material UL 941 Color2 Part Number A Nylon V2 Natural 521120-1 B Nylon V0 Natural 521766-1 V2 C Nylon V2 Natural Natural Natural Red Red Green Blue Natural E Nylon V0 Natural D Nylon V0 Note: All part numbers are RoHS compliant. .981 [24.92] .536 [13.61] V2 .326 [8.28] .576 [14.72] Accepts 250 Series Positive Lock Mark III Terminals. 250 Series FASTON and Positive Lock Mark III Terminals. Examples include 63306 and 63854. 521766-21 2-521253-11 521253-1 521253-2 250 Series FASTON and 1-521253-2 Positive Lock Mark III Terminals. 1-521253-3 Examples Include 63306 and 63854 1-521253-7 521119-1 250 Series 521955-1 MK III Positive Lock Receptacles 63993, 63854, 1217092 R R X X X X — — X X X X X X — — X X X X X X X X 1 Housing material to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. 84 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark III .102 [2.59] 187 Series Receptacles .248 [6.30] .670 [17.02] .234 [5.94] Wire Range AWG Insulation Dia. 22-18 .090-.130 2.29-3.30 18-14 18-14 (2) 18 Mating Tab Thickness .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .150-.200 3.81-5.08 .150-.200 3.81-5.08 Material and Finish Tin Plated Brass Tin Plated Brass Terminal Part No. 1217113-2 — — 680645-2 1217097-2 — — 680645-2 Brass 1217114-1 — — 680652-2 Tin Plated Brass 1217114-2 — — 680652-2 Brass 1217096-1 X X 680652-2 R R Applicator Mark III 187 Series Receptacle Housings 1.710 [43.43] .232 [5.89] .315 [8.00] .905 [22.99] .280 [7.11] .905 [22.99] .735 [18.67] Part Number 521187-1 Material UL 94 Color Nylon Nylon V2 V2 Natural Natural Part Number 521198-1 R R X X Mark III Color Nylon Nylon Natural Natural X — Part Number 521187-1 521198-1 .980 [24.89] .980 [24.89] HVAC Motor Receptacle Housings Material R R X X X X Part Number 521780-1 521781-1 1.655 [42.04] 1.344 [34.38] .400 [10.16] Note: All part numbers are RoHS compliant. Positive Lock Receptacles .175 [4.50] .795 [20.19] Part Number 521781-1 4-Position .400 [10.16] Part Number 521780-1 5-Position 85 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) 110 Series Straight Receptacles .071 [1.80] .148 [3.75] .677 [17.20] .236 [6.00] Wire Range AWG Tab Fit .020 0.51 .020 0.51 24-20 20-16 Insulation Diameter .040-.070 1.02-1.78 .080-.122 2.03-3.10 Material and Finish Stock Thickness .010 0.25 .010 0.25 Pre-Tin Brass Pre-Tin Brass Terminal Part No. R R — — 175411-1 — — 174777-1 .020 [0.50] Receptacle Housing Applicable Contact Part Number 175411, 174777 .024 [0.60] .197 [5.00] .197 [5.00] .748 [19.00] 1.008 [25.60] .787 [20.00] .234 Max. [5.95] Positive Lock Receptacles .582 [14.78] .275 [6.98] .504 [12.80] A — For 1 Circuit B — For 3 Circuit Style Material UL 94 Color A B 6/6 Nylon 4/6 Nylon V2 V2 Natural Black Part Number 174779-1 1969227-1 R R X — X — Tab Dimension For Signal Circuit For 2 Circuit For 1 Circuit Top View Top View Ø .047 ± .004 [1.20 ± 0.10] 45° .020 ± .004 [0.50 ± 0.10] Butting surface of housing Ø .047 ± .004 ± 0.10 45° [1.20 ] .110 ± .005 [2.80 ± 0.13] .138 Min. [3.50] Side View Sagging of the tab’s hole must not exceed 0.08 mm. .354 ± .005 [9.00 ± 0.13] 10° .003 Through Hole R [0.08] Max. Ø .047 ± .004 [1.2 ± 0.1] Hole .110 ± .005 [2.80 ± 0.13] .063 ± .004 [1.60 ± 0.10] .020 [0.51] .020 ± .004 [0.50 ± 0.10] .354 ± .005 [9.00 ± 0.13] Side View 10° Section X-X .116 Min. [2.95] .020 [0.51] .280 ± .004 [7.1 ± 0.1] .110 ± .005 [2.8 ± 0.13] .138 Min. [3.5] .063 ± .004 [1.60 ± 0.10] .367 [9.33] Min. Clearance .219 ± .003 [5.55 ± 0.08] .280 ± .004 [7.1 ± 0.1] Housing Area Type A (When using tab shoulder for butting) Type B (When using resin, etc., for butting) .236 .089 [6.00] [2.25] Min. Min. Housing Outline Note: All part numbers are RoHS compliant. 86 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock RAST 5 Connector System Product Facts ■ Mates with .250 x .032 [6.35 x 0.81] tabs built on 5 mm centerlines ■ Keying and polarization features ■ Utilizes Positive Lock Mark III Receptacles ■ Terminals available for 22-18 AWG, 18-14 AWG single wire or 18-16 AWG double wire applications ■ Plain brass and tin plated terminals available ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R ■ Certified by Canadian Standards Association File No. LR7189 R operations and the Positive Lock Terminal provides excellent retention of the connector. The acronym RAST 5 in the title is a reference to the European design standard for appliance wiring and component design, “Raster Anschluss Steck Technik 5 mm”. This standard outlines a system of keying, polarization and latching that is popular in Europe and other parts of the world. The Positive Lock RAST 5 system has been designed to mate with many of the components built with a RAST 5 standard interface. This system is an excellent way for OEMs or their Positive Lock RAST 5 Connector System The Positive Lock RAST 5 connector system has been designed to mate with a control, switch or printed circuit board that has .250 x .032 [6.35 x 0.81] thick tabs built on 5 mm centerlines. This system utilizes our popular Positive Lock Mark III Receptacles and a series of housings to provide customers with a reliable solution to their wire management needs. This line of connectors offers keying and polarization features built into the housings that eliminate mismating and crossed wires. Two through eight circuit housings facilitate improved assembly subcontractors to use existing lead makers and termination equipment to produce connectors that mate to controls with RAST interfaces. While the origins of this product are in the appliance industry, many other industries are embracing this style of connector. Marine, exercise equipment and hand tool manufacturers are recent examples of customers beginning to use this system. Any application where .250 x .032 [6.35 x 0.81] tabs are built on 5 mm centerlines is a potential candidate for this popular connector system. See TE catalog 296599 for additional RAST products. 87 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Positive Lock RAST 5 Connector System (Continued) Mark III 250 Series Receptacles Stock Thickness — .013 [0.33] Tab size — .032 [0.81] .300 [7.62] Wire Range AWG ID 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.29-3.94 .190 Max. 4.83 . .120-.170 3.04-4.32 (2) .120 3.05 Max. . (2) .120 3.05 Max. . (2) 18 16-12 (2) 18 (2) 16 Receptacle Housings .771 [19.58] Material and Finish Brass Tin Plated Brass Part Number 1217378-1 1217378-2 X X X X Applicator No. 1852165-2 1852165-2 Brass 1217094-1 X X 680653-2 Tin Plated Brass 1217094-2 X X 680653-2 Brass 1217095-1 X X 680654-2 Tin Plated Brass 1217095-2 X X 680654-2 R R .362 Max. [9.20] Material — 94 V-0, 6/6 Nylon Positive Lock RAST 5 Connector System .293 [7.44] .500 [12.70] Ref. .792 Ref. [20.12] .786 [19.96] Max. .980 ± .015 [24.89 ± 0.38] Standard Version Description 2 Position 3 Position 4 Position 5 Position 6 Position 7 Position 8 Position 9 Position 10 Position 11 Position Blocked Circuit Version R R X X X X X X X X X X X X X X X X X X X X Standard Version4 521204 521205 521206 521207 521208 521209 521210 521746 521792 521699 Part Number Blocked Circuit Version5 — 521782 521295 521267 521435 521935 — 521936 521836 1969335 Notes: 1. All part numbers are RoHS compliant. 2. Housing base part number provided. 3. Standard colors are natural and blue. 4. Keying patterns determined by part dash number. Refer to the customer drawing for pattern options. 5. Blocking patterns determined by part dash number. Refer to the customer drawing for pattern options. Note: All part numbers are RoHS compliant. 88 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015