Metrimate Pin and Socket Connectors
Product Facts
■
Recognized under the
Component Program of
Underwriters
Laboratories Inc., ®
File No. E28476
■
Certified by Canadian
Standards Association,
File No. LR7189
■
Tested to VDE requirements
outlined in VDE Test
Report No. 47511431-1029/A1l
■
Produced under a Quality
Management System certified to ISO 9001
A copy of the
certificate is available
upon request.
■
■
■
Designed to meet IEC
(440 V) requirements
True metric dimensions—
contacts on 5 [.197] centers
(drawer connectors and
special in-line connectors
and pin headers have contacts on 5.08 [.200] centers)
Panel mount versions
require no hardware for
mounting
■
Polarized housings
■
4- thru 36-position square
grid configurations can be
mounted to and removed
from either front or rear of
panel
■
Housings made of UL rated
94V-0 thermoplastic
■
Strain reliefs available for
6- thru 36-position square
grid, panel mount housings
■
Drawer connectors available
in 4- thru 30-position sizes,
standard and low profile
versions
AMP Metrimate connectors
are true metric specification
connectors designed for
panel, free-hanging or pc
board application. These
connectors offer improvements in durability, density
and electrical performance
over competitive soft shell
pin and socket connectors.
They are ideally suited for
equipment manufacturers
engaged in both national
and international markets.
This versatile pin and
socket connector line is
designed to meet the general requirements of various
testing and approval agencies, including UL, CSA,
VDE and IEC.
Table of Contents
Presently, connectors are
available in various design
configurations and the most
popular sizes to satisfy a
variety of application
requirements. Such designs
include: square grid connectors for free-hanging
and/or panel mounting;
free-hanging in-line connectors; square grid and in-line
pin and socket headers for
pc board mounting; and
drawer connectors for rack
and panel mounting with
radial float.
In-Line Connectors (Free-Hanging),
5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40
For high electrical performance and maximum economy, all connectors employ
housings made of UL rated
94V-0 thermoplastic.
Performance Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Metrimate Connector Applications . . . . . . . . . . . . . . . . . . . . . . 6-8
Contacts:
Type III+ (Crimp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type III+ (Grounding Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Type III+ (Solder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
High Current Upgrade, Type II and III+. . . . . . . . . . . . . . . . 12
Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Size 8, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High Current Upgrade, Size 8, Power . . . . . . . . . . . . . . . . . 16
.125 POWERBAND Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drawer Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26
Low Profile Drawer Connectors. . . . . . . . . . . . . . . . . . . . . . . 27-30
Square Grid Connectors
(Free-Hanging and Panel Mount) . . . . . . . . . . . . . . . . . . . . . 31-33
Strain Relief Kits for Square Grid Connectors . . . . . . . . . . . . 31
Square Grid PC Board Mount Headers . . . . . . . . . . . . . . . 34-38
In-Line PC Board Mount Headers,
5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43
Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
In-Line Connectors, 5.08 [.200] Centerline. . . . . . . . . . . . 44-47
In-Line Coaxial Socket Headers . . . . . . . . . . . . . . . . . . . . . . 48-51
Rectangular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53
Commoning and Power Distribution Connectors . . . . . . 54-55
Application Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Need more information?
Call Technical Support:
1-800-522-6752
The Center is staffed with
specialists well versed in
Tyco Electronics products.
They can provide you with:
■ Technical Support
■ Catalogs
■ Technical Documents
■ Product Samples
■ Tyco Electronics Authorized
Distributor Locations
Dimensioning:
Dimensions are in millimeters and
inches. Values in brackets are equivalent
U.S. Customary Units.
Metric symbols used are:
C (Celsius)
mm2 (square millimeter)
Note: Dimensions in this catalog are for
reference purposes only. Customer
drawings are available on request.
Specifications subject to change.
Consult Tyco Electronics for latest
design specifications.
©1978, 1979, 1983, 1985, 1989, 1994,
1998 and 2003 by Tyco Electronics
Corporation. All Rights Reserved.
ACTION PIN, AMP, AMPOMATOR,
AMP-O-LECTRIC, AMP-O-MATIC,
CERTI-CRIMP, COAXICON, LGH,
POWERBAND, PRO-CRIMPER and TYCO
are trademarks.
2
2
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Performance Characteristics
Electrical Characteristics
Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V)
Dielectric Strength: 2000 Volts, RMS (at sea level)
Current Rating: See contact current carrying capability data below.
Insulation Resistance: 5000 Megohms (Min.)
Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification.
(Technical Documents, page 58).
Environmental Characteristics
Temperature Range: −55°C to +130°C [−67°F to +266°F]
Mechanical Characteristics
Air Gap: Exceeds 3.2 [.125]
Creep Distance: Exceeds 4 [.157]
Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237]
Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090]
Contact Current Carrying Capability
CONTACT CURRENT GUIDE Maximum Current (Amperes)*
100
Pin
Diameter
90
80
Size 8
3.58 [.141]
70
.125 POWERBAND Contact
3.06 [.125]
High Current Upgrade Size 8 in a
fully-loaded 8-Pos. Drawer Connector
(Single contact — 55 Amperes)
3.40 [.130]
High Current Upgrade
Louvertac, Type III+
1.52 [.062]
Type III+
1.52 [.062]
Type III+ in a fully-loaded header
0.98 [.040]
60
50
50
46
40
30
30
23
20
13
7.5
10
0
*Based on single contact free air conditions.
1. .125 POWERBAND – Precision formed pins & sockets.
2. High Current Louvertac – Screw machined pin & socket contacts.
Both versions feature the AMP Louvertac springs for superior current
carrying, heat transfer and durability performance. See catalog 65141.
The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination
of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the
connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several
variables which must be considered when determining this maximum current carrying capability for your application.
These variables are:
a. Wire Size—Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less
heat. The wire also conducts heat away from the connector.
b. Connector Size—In general, the more circuits in a connector, the less current per contact can be carried.
c. Ambient Temperature—The higher the ambient temperature, the less current can be carried.
3
3
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Performance Characteristics (Continued)
Current Rating
Verification
Can a contact rated at
10 amperes carry 10 amperes?
The method can be
summarized as follows:
Maybe yes, but probably
not. The reason lies in the
test conditions used to rate
the contact. If these conditions
do not adequately reflect
the application conditions,
the actual allowable current
levels may be lower than
specified levels. For example, many manufacturers,
including Tyco Electronics,
test a single contact in air.
This gives an accurate
measure of the basic current-carrying capacity of the
contact. Use the contact
alone in air and it can certainly carry 10 amperes.
Use it in a multi-position
connector surrounded by
other current-carrying
contacts or in high ambient
temperatures, and the
contact should carry less
current.
■
The contact is aged to
EODL conditions by durability cycling, thermal
cycling, and environmental exposure.
■
The contact’s resistance
stability is verified.
■
The current necessary to
produce the specified
temperature rise is measured. This T-rise is usually 30°C.
■
A rating factor is determined to allow derating of
multiple contacts in the
same housing and for different conductor sizes.
Similarly, as the contact
ages and stress relaxation,
environmental cycling, and
other degradation factors
take their toll, the contact’s
current-carrying capacity
decreases. A prudent
design must set current levels for such end-of-designlife (EODL) conditions.
Practical current-carrying
capacity is not an absolute,
but an application-dependent condition.
New Method Simplifies
Ratings
To help the designer set the
appropriate current level,
Tyco Electronics has developed a method of specifying current-carrying
capacity. This method takes
into account the various
application factors that
influence current rating.
Temperature
One other factor influencing
current levels is the maximum operating temperature, for example, 105°C. If
the application has a high
ambient temperature (over
75°C) the contact’s T-rise is
limited by the maximum
operating temperature. For
example, an application
temperature of 90°C limits
the contact T-rise to 15°C.
Since current produces
heat (the I2R law), the current must be lowered to limit
the T-rise.
A contact’s T-rise depends
not only on its I2R Joule
heating, but also on its ability to dissipate the heat.
Consider a contact in a
multi-contact housing. Joule
heating in multiple contacts
will raise the local ambient
temperature. Since the contact will not be able to dissipate its own heat as well by
convection, the maximum
T-rise will be realized at a
lower current level. Consequently, the allowable current level must be lower to
maintain an acceptable
T-rise.
For a given connector, the
current level will be set by
the loading density. A connector containing 50% current-carrying contacts will
permit higher currents (per
contact) than a connector
will at 75% loading. The
loading percentage
assumes an even distribution of contacts within the
housing. If all 10 contacts
are grouped together in one
section of a 20-position
connector, the loading density may approach 100%.
The Importance of EODL
As stated, T-rise in a contact
depends on both resistance
and current. As it ages, a
contact’s resistance will
increase. The contact
designer will specify a maximum resistance for the contact, this level is the
end-of-design-life resistance. Before the contact is
tested for current, Tyco
Electronics subjects it to a
sequence of tests that exercise many major failure
mechanisms and thereby
simulates EODL conditions.
Conditioning includes mating cycling, industrial
mixed-flowing gases,
humidity and temperature
cycling, and vibration to
sequentially introduce wear,
corrosion, stress relaxation,
and mechanical disturbance.
Presentation
The presentation of currentcarrying capacity in Tyco
Electronics product specifications includes two parts:
■
First, a base curve showing current levels versus
T-rise for a single circuit
and the largest wire size.
This represents the maximum current capacity of
4
4
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Performance Characteristics (Continued)
the contact. The curve is
usually flat up to 75°C
ambient and then drops
off. Up to 75°C, the 30°C
T-rise limits the amount of
current, and above 75°C
the current must be
reduced to keep the combination of ambient temperature and T-rise from
exceeding the maximum
operating temperature of
105°C.
■
Next are rating factors, a
table of multipliers to
account for connector
loading and for smaller
wire sizes. The designer
first determines the base
current for the ambient
conditions of the application, then multiplies this
base current by the rating
factors to find the current
level for the application’s
loading factor and wire
size.
An Example:
To demonstrate the method of specifying current, consider
the following application conditions, an ambient temperature
of 65°C, a 50% loading of contacts in the housing, and
20 AWG [0.6 mm2] wire.
■ From Figure 1, the base current rating is 14 ampere with
18 AWG [0.8 mm2] wire.
■ Figure 2, the rating factor for 50% loading and 20 AWG
[0.6 mm2] wire is 0.68.
■ The specific rating for this application is the product of the
base rating and the rating factor:
14 x 0.68 = 9.5 ampere
■ Each of the contacts can carry 9.5 ampere.
■ However, if the ambient temperature is 80°C the allowable
T-rise becomes 25°C. The base current must be lowered to
12.8 ampere so that the 105°C maximum operating temperature is not exceeded. The current rating then becomes:
12.8 x 0.68 = 8.7 ampere.
Practical Values
The current-rating method
gives designers practical
values applicable to their
applications. While the
specified current levels for a
contact may be lower than
for other testing methods,
they are more realistic and
simplify the system design
process.
Figure 1
Graph shows the relationship between base current, ambient temperature, and contact T-rise.
”Spec-manship” is replaced
by a realistic assessment of
the current-carrying capacity of a contact under varying conditions of
temperature, connector
loading, and wire size.
Figure 2
Rating factors allow the base current to be adjusted for various connector loading and wire sizes.
5
5
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Metrimate Connector Applications
Drawer Connectors
Standard Drawer Connectors, Rack and Panel Applications
Standard Drawer Connectors, Wire-To-Board
Plug
12, 19 and 25 Position Pin Headers (Solder);
25 Position Pin Header (ACTION PIN Contacts);
8 and 15 Position Power Drawer Pin Headers
(Pages 18, 19)
Receptacle
25 Position Socket
Headers (Solder); 8 and
15 Position Power Drawer
Socket Headers
(Pages 18, 19)
Low Profile Drawer Connectors, Wire-To-Board, and Wire-To-Wire
23 Position Wire-To-Board (Right-Angle); 18 Position
Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle);
30 Position Wire-To-Wire
(Page 27)
6
6
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Metrimate Connector Applications (Continued)
Square Grid Connectors
7
7
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Metrimate Connector Applications (Continued)
In-Line Connectors
8
8
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Signal Contacts
Type III+, Crimp, Snap-In
+0.025
1.588 –0.051
[[.0625 +.0010
–.0020 ]
Dia.
Pin Body
Spring,
Stainless Steel
Spring, Stainless Steel
9.91 Min.
[.390]
Pin
Ferrule, Brass,
Nickel Flash
2.87 Max.
[.113] Dia.
Pin
Socket
13.46±0.25
[.530±.010]
Material
Related Product Data
Contact Body—Brass or phosphor bronze
Retention Spring—Stainless steel
Application Tooling—Pages 56, 57
Technical Documents
114-10004 Application Specification
108-10042 Product Specification
Finish
Socket
See chart.
Contact Size 16—Pin Diameter 1.57 [.062] (Test Current, 13 Amperes)‡
Wire Size
Range
AWG
mm2
30-28
30-26
0.05-0.09
0.05-0.15
Ins.
Dia.
Range
0.38-0.76
.015-.030
1.02-1.521
.040-.060
0.36-0.761
.014-.030
26-24
0.12-0.2
0.89-1.401
.035-.055
1.02-2.031
.040-.080
24-20
0.2-0.6
1.52-3.055
.060-.120
2.03-2.541
.080-.100
Strip Form
Contact No.
Pin
Socket
Contact
Finish
Gold/Nickel2
788085-3
788088-2
—
—
Sel. Gold/Nickel3
Bright Tin-Lead
Gold/Nickel2
Sel. Gold/Nickel3
Gold/Nickel2
Sel. Gold/Nickel3
Bright Tin-Lead
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
788085-1
66425-6
66425-7
66425-8
66393-7
66393-8
66106-6
66106-7
66106-8
—
788085-4
—
66429-3
66429-4
—
66406-4
66107-2
66107-3
66107-4
—
Bright Tin-Lead
66102-7
Gold/Nickel2
66102-8
66102-9
2-66102-2
—
66564-6
66564-8
66564-1
66332-5
66332-7
66332-8
—
66098-2S
66098-7
66098-8
66098-9
66098-6
788088-1
66424-6
66424-7
66424-8
66394-7
66394-8
66108-6
66108-7
66108-8
66108-1
66104-7
2-66104-5
66104-8
66104-9
2-66104-3
66104-1
66563-6
66563-8
—
66331-5
66331-7
66331-8
66331-2
66103-3
66103-4
1-66103-2
—
66566-2
66566-4
66566-1
66400-1
66400-3
66400-4
—
788088-3
—
66428-3
66428-4
—
66405-4
66109-2
66109-3
66109-4
66109-1
66105-2
—
66105-3
66105-4
1-66105-3
66105-1
66565-2
66565-4
—
66399-1
66399-3
66399-4
66399-2
66100-7
66099-2
66101-2
66100-8
66100-9
—
66358-6
1-66358-2
1-66358-4
66358-9
1-66358-0
1-66358-3
66358-1
66598-1
66598-7
66598-2
66099-3
66099-4
66099-1
66101-3
66101-4
—
66361-2
66361-7
66360-2
66360-7
66361-3
66361-4
66361-8
—
66360-3
66360-4
66360-8
66360-1
66602-1
66601-1
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
18-16
0.8-1.4
2.03-2.541
.080-.100
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
2.03-2.541
.080-.100
18-14
Gold/Nickel2
Sel. Gold/Nickel3
0.8-2.0
Sel. Gold/Nickel4
2.79-3.815
.110-.150
1Overall
Loose Piece
Contact No.
Pin
Socket
66359-6
1-66359-1
66359-9
1-66359-0
1-66359-2
—
Bright Tin-Lead
66597-1
Sel. Gold/Nickel3
66597-2
insulation crimp diameter, including crimp barrel,
must not exceed 3.18 [.125].
20.00038 [.000015] gold in the mating area over 0.00127
[.000050] min. nickel.
30.00076 [.000030] gold in the mating area, with gold flash
on remainder, over 0.00127 [.000050] min. nickel.
4.0.00076 [.000030] gold in the mating area, with gold gradient on remainder, over 0.00127 [.000050] min. nickel.
5Contacts can only be used in Metrimate and CPC
Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M,
23-22M), and VDE connectors.
66103-2
66602-2
6To use with the 626 Pneumatic Tool System: remove the
crimping head from the Straight Action Hand Tool (SAHT)
Assembly, order SAHT Adapter Part No. (Call Technical
Support), Adapter Holder Part No. 356304-1 (with ratchet)
or 189928-1 (without), and Power Unit PartNo. 189721-1
(hand actuated) or 189722-1 (foot actuated).
SStandard reeling of strip form contacts.
*Commercial PRO-CRIMPER II hand tool for field repair
only. Note: Die Set can be adapted for use with the 626
Pneumatic Tool System.
66601-2
Tooling Part No.
Loose Piece
Strip Form
Hand Tool
Applicators
567867-1***
90716-1
or 567947-1***
or 680602- ***
91515-16
466598- ***
90225-26
466585-3***
91515-16
or
58495-1*
466321- ***
or
466908-2***
91515-16
or
58495-1*
466323- ***
or
466907-2***
91542-16
466383-4***
or 466979-1***
or 567363- ***
91523-16
or
90225-26
466324- ***
or
466942-1***
91505-16 or
91523-16 or
58495-1*
466325- ***
or
466906-1***
91519-16
466326- ***
or
466923-2***
91521-16
466958-1***
or
567364- ***
‡Single contact, free-air test current is not to be construed
as contact rating current. Use only for testing. Refer to
contact current carrying capability information on page 3.
Insertion Tool Part No. 91002-1 (for insulation diameters
1.78 [.070] or less), No. 200893-2 (for insulation diameters
2.29 [.090] max.).
Extraction Tool Part No. 305183.
(Instruction Sheet 408-1216)
***Call Technical Support for Automatic Machine Applicator
Part Numbers.
9
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Signal Contacts (Continued)
Type III+, Crimp, Snap-In
Grounding Pin
(make first - break last)
Contact Size—16
Pin Diameter—1.57 [.062]
Material and Finish
Related Product Data
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Application Tooling—Pages 56, 57
Technical Documents—Page 58
AWG
Ins.
Dia.
Range1
Contact
Finish
Strip Form
Loose Piece
0.12-0.2
26-24
0.89-1.4
.035-.055
Tin-Lead
Sel. Gold/Nickel2
164159-3
164159-4
164162-1
164162-2
0.2-0.6
24-20
1.14-1.78
.045-.070
Bright Tin-Lead
164160-3
164163-1
Sel. Gold/Nickel2
164160-4
164163-2
164161-3
164164-1
18-16
1.98-2.49
.078-.098
Tin-Lead
0.8-1.4
Sel. Gold/Nickel2
164161-4
164164-2
Wire Size Range
[mm2]
Strip Form
Applicator
Part No.
Loose Piece
Hand Tool
Part No.
—
91515-13 or
58495-1*
466323- ***
or
466907-2***
466741- ***
or
680114-3***
91515-13 or
91505-13 or
58495-1*
91523-13 or
91505-13 or
58495-1*
Grounding Pin Part No.
1Overall
2Gold
insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125].
flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area.
3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Techni-
cal Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
Type III+, Solder Versions
Spring, Stainless Steel
Solder-Type
(with Preformed Wire
Barrel/Insulation Support)
9.91 Min.
[3.90]
27.56 Max.
[1.085]
1.588+.0254
–.0508
Dia.
.0625+.0010
[.0625
–.0020]
[1.588
]
Pin Body, Brass
Pin
Localized Plate Area
5.08
[.200]
Min.
Pin
20.96 Max.
[.825]
Socket
Material
Contact Body and Tab—Brass
Retention Spring—Stainless steel
Finish
See chart on Page 11.
13.46±0.25
[.530±.010]
Socket
10
10
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Signal Contacts (Continued)
Type III+, Solder Versions
(Continued)
Spring, Stainless Steel
Solder Tab
9.91 Min.
[.390]
Pin
1.588+.0254
–.0508
20.17±0.25
[.794±..010]
.0625+.0010
[.0625
–.0020 ]
1.58
]
Pin Body, Brass
0.51
[.020]
Localized Plate Area
5.08
[.200]
Min.
28.24 Max.
[1.112]
9.27 Max.
[.365]
Pin
Socket
Spring
Stainless Steel
Ferrule, Brass,
Nickel Flash
1.47
[.058]
3.05
[.120]
2.67
[.105]
Body
Brass
Solder Tab
21.97
[.865]
9.27 Max.
[.365]
Material
Contact Body and Tab—Brass
Retention Spring—Stainless steel
13.46±.0.25
[.530 ±.010]
Finish
See chart.
Socket
Contact Size 16—Pin Diameter 1.57 [.062] (Test Current, 13 Amperes)‡
Wire Size
Range
AWG
26-20
18-16
[mm2]
0.12-0.6
0.8-1.4
Solder
Tab
Contact
Finish
Gold/Nickel1
Gold/Nickel1
Duplex2
Bright Tin-Lead3
Loose Piece
Contact No.
Pin
266182-1
266180-1
202236-1
202236-2
Socket
266183-1
266181-1
202237-1
202237-2
10.00076
[.000030] gold in mating area over 0.00127 [.000050] nickel.
plated 0.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel on contact body; bright tin-lead
on solder tab.
3Bright tin-lead on entire contact.
Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 3.
Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)
2Duplex
11
11
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Power Contacts—High Current Upgrade
Type II and Type III+,
Size 16
The features of the High Current Size 16
contact have been designed to fit into the
existing AMP Multimate Connectors such
as CPC (Circular Plastic Connector),
CMC (Circular Metal Connector),
G Series, M Series, Econoseal, Metrimate
Square Grid and Drawer Connector housings. An initial T-Rise test in free air has
shown a 23 amp capability with a 30°C
T-Rise. The contact may be crimped onto
14 AWG wire with a Tyco Electronics
hand tool P/N 601967-1. Use turret
TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket.
Standard
Type II Socket
Standard
Type III+ Socket
Standard
Type II Pin
Wire Size
AWG
14
18-16
High Current Size 16
Socket Part No.
Loose Piece Tape
193846-1 193846-2
796966-1 796966-2
Standard
Type III+ Pin
Wire Size
AWG
Material
High Current
Size 16 Pin
(Board Mount)
Part No. 194264-1
Pin Body — Leaded Brass;
Copper Alloy (Board Mount)
Socket Body — Copper Alloy
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
14
18-16
High Current Size 16
Pin Part No.
Loose Piece Tape
193844-1 193844-2
796964-1 796964-2
Finish
Body — Silver
Louvertac Band — Gold
Extraction Tool Part No. 305183
Current Rating for
30°C Temperature Rise
100% Energized
Current-Carrying Capacity. The
graph shows current-carrying capacity
versus temperature rise for a fully energized 6 position Metrimate Square Grid
plug P/N 207152-1 and receptacle P/N
207153-1. These initial representative
amperage ratings were conducted with
14 AWG wires that were 2 feet long.
6 Circuit Metrimate Connector (Wire-to-Wire)
Plug (for Sockets)
Receptacle (for Pins)
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on Metrimate connectors is available in Catalog 82045.
6. Additional information on Econoseal connectors is available in Catalog 82057.
7. Additional information on LGH connectors is available in Catalog 82024.
12
12
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Coaxial Contacts
Subminiature, Crimp,
Snap-In, Size 16
25.65 Ref.
[1.010]
Pin
16.51 Ref.
[.650]
Socket
Pin
2.718+.127
–.000
[.107 +.005
–.000 ]
Dia.
A±.076
±.003
Dia.
6.35
[.250]
Ferrule
3.05
Part No. 225088-1— A [.120] Dia.
2.82±..076 Dia.
[.111±.003]
3.12 Dia.
Part No. 225088-3— A [.123]
Socket
6.35±..203
[.250±.008]
2.845±..127
[.112 ±.005]
Dia.
Ferrule
Part No. 1-332056-0
2.134
2.184
[.084]
[.086]
Dia.
5.969 Max.
[.235]
Ferrule
Part No. 1-332057-0
Selection Chart for Coaxial Cable
Cable Size
(RG/U)
Material
Outer Shell—Brass per MIL-C-50
Center Conductor—Beryllium copper
per QQ-C-533 (Pin); Brass per
QQ-B-626 (Socket)
Inner Dielectric—Polypropylene
Retention Spring—Stainless steel per
QQ-S-766
Ferrule—Copper per QQ-C-576 or
ASTM-B-152 (1-332056-0)
178, 196
196
(Double Braid)
174, 188, 316
Finish
Outer Shell, Center Conductor—
See chart
Ferrule—Tin-lead per
MIL-T-10727
174
(Double Braid)
179, 187
Note: Subminiature Coaxial
Contacts are used in Metrimate
In-Line Plug and Receptacle
Housings (page 39); NOT
recommended for use in
Metrimate Standard or Drawer
Connectors.
187
(Double Braid)
161
Contact
Finish
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Loose Piece
Contact No.
Pin
Socket
226537-2
51565-2
—
51565-5
226537-2
51565-2
—
51565-5
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
Ferrule
Part No.
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
1-332057-0
69690-2
69656-2
1-225088-1
—
69656-9
1-332056-0
69690-2
1-225088-3
—
1-332056-0
69690-1
1-225088-1
—
69656-8
1-332056-0
—
69656-5
91911-3**
69656-7
91911-4**
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Extraction Tool Part No. 305183
13
13
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Coaxial Contacts (Continued)
Subminiature, Crimp,
Snap-In, Size 16
Selection Chart for Twisted Pair and Shielded Wire
(Continued)
Wire Size
AWG
Pin
Loose Piece
Contact No.
Contact
Finish
[mm2]
Ferrule
Part No.
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
Pin
Socket
30
0.05
(Twisted Pair, Solid)
Gold/Nickel
Gold/Copper1
226537-3
51565-3
1-332057-0
69690-2
69656-2
28 0.08-0.09
(Twisted Pair, Solid)
Gold/Nickel
Gold/Copper1
226537-3
51565-3
1-332057-0
69690
91911-3**
28 0.08-0.09
(Twisted Pair,
Stranded 7 Str.,
.0050 [0.13] Dia.)
Gold/Nickel
Gold/Copper1
226537-3
51565-3
1-332057-0
69690-1
or
69690-2
91911-4**
or
69656-2
26 0.12-0.15
(Twisted Pair, Solid
or Stranded 7 Str.
.0063 [0.16] Dia.)
Gold/Nickel1
Gold/Copper
226537-3
51565-3
1-332057-0
69690
91911-3**
226537-1
51565-1
1-332057-0
69690-3
69656-3
226537-4
51565-4
Gold/Nickel
26 0.12-0.15
Gold/Copper1
(Shielded, .075 [1.91]
Gold/Nickel
Max. O.D.)
Gold/Copper2
10.00076
[.000030] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00076 [.000030]
gold over 0.00254 [.000100] copper—pin center conductor.
20.00127 [.000050] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00127 [.000050]
gold over 0.00254 [.000100] copper—pin center conductor.
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Note: A ferrule is required for each pin and socket.
Extraction Tool Part No. 305183
Socket
Material
Outer Shell—Brass per MIL-C-50
Center Conductor—Beryllium copper
per QQ-C-533 (Pin); Brass per
QQ-B-626 (Socket)
Inner Dielectric—Polypropylene
Retention Spring—Stainless steel per
QQ-S-766
Ferrule—Copper per QQ-C-576 or
ASTM-B-152 (1-332056-0)
25.65 Ref.
[1.010]
Pin
16.51 Ref.
[.650]
Socket
Finish
Outer Shell, Center Conductor—
See chart
Ferrule—Tin-lead per
MIL-T-10727
Note: Subminiature Coaxial
Contacts are used in Metrimate
In-Line Plug and Receptacle
Housings (page 39); NOT
recommended for use in
Metrimate Standard or Drawer
Connectors.
2.845±..127
[.112 ±.005]
Dia.
5.969 Max.
[.235]
2.134
2.184
[.084]
[.086]
Dia.
Ferrule
Part No. 1-332057-0
14
14
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Power Contacts
Standard, Size 8,
4/8 Indent Crimp
23.11
[.910]
5.23 Dia.
[.206]
Pin
Pin
22.61
[.890]
5.23 Dia.
[.206]
Socket
Socket
Note: Standard Size 8, High
Current Upgrade Size 8 and
.125 POWERBAND contacts
are not intermateable.
Material
Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡
Contact Body—Copper alloy
Retention Clip—Phosphor bronze
Wire Range
AWG
[mm2]
Finish
18-16
0.8-1.4
213567-1
212014-1
Contact Body—0.00127 [.000050]
gold over 0.00127 [.000050] nickel
Retention Spring—Nickel plated
14-12
2-3
213662-1
212008-1
10
5
213740-1
213737-1
8
8
213552-2
213750-1
Related Product Data
Technical Documents
108-10045 Product Specification
114-10014 Application Specification
Contacts
Pin
Socket
Crimping Tools
Tool No.
Positioner
SP867
608668-1 (P)
(S) 608668-2
608651-1 (P)SP867
(S) 608651-2
608651-3
608651-1 (P)
(S) 608651-2
608651-3
608651-1 (P)
(S) 608651-2
‡Single contact, free-air test current; not to be construed as contact rating
current. Use only for testing. Refer to contact current carrying capability
information, page 3.
15
15
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Power Contacts—High Current Upgrade (Continued)
Metrimate Drawer
Connector, Size 8
Receptacle
Standard
Size 8 Pin
The Louvertac bands have the versatility
of being designed into contact dimensions used in existing Tyco Electronics
connectors.
Metrimate High Current contacts
have been designed to fit into the existing Drawer Connector housings. A fully
energized 8 position connector with
8 gage wires can handle 30 amps per
line with a 30°C T-rise on either the
cable-to-cable or cable-to-board.
Standard
Size 8 Socket
Plug
High Current
Size 8 Pin
Cable-to-Cable
Material
Contact Body — Copper Alloys
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish — Gold
High Current
Size 8 Socket
Product Specification
108-1449 Metrimate Pin and Socket
with Louvertac High Current Contact
Connector Voltage Rating —
600 VAC
■
■
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
High Current Contacts
Wire Size
AWG
mm2
8
8
10
5
12-14
3-2
Contact Part Numbers
Pin
Socket
193457-1
193458-1
193642-1
193643-1
193534-1
193535-1
Crimp Tools
Daniels†
Hand Tool #M310 or AMP P/N 356114-1
Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
†Daniels
Manufacturing Corp., Orlando, FL
Certified by Canadian Standards Association,
File No. LR7189A
3.05 [.12] Diameter
Solder Tail Pins
Part No. 193814-1
Cable-to-Board
Material
12.7
[.50]
Contact Body — Copper Alloys
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish — Gold
A typical application would have solder
tail pins mounted into the receptacle and
crimp sockets mounted into the plug.
■
■
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Drawer Connector Housings
Housing Part Numbers
Size
Configuration
Plug
Receptacle
8 Positions
213499-1
213500-1
213426-1
213427-1
(8 Size 8 Cavities)
Certified by Canadian Standards Association,
File No. LR7189A
15 Positions
(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1
Note: High Current contacts with Louvertac bands are NOT intermateable with any other contact.
16
16
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Power Contacts (Continued)
.125 POWERBAND Contacts
Pin Diameter—.125 [3.175]
Test Current—50 Amperes‡
3.18
[.125]
Dia.
5.23
Dia.
[.206]
Material and Finish
Serrations
Contact — Copper
Spring — Beryllium copper
Plating Code
A. 0.00508 [.000200] min. silver on
contact area, 0.00127 [.000050] min. on
remainder, all over 0.00127 [.000050]
min. nickel underplate
B. 0.00076 [.000030] min. gold on
contact area, gold flash on remainder, all
over 0.00127 [.000050] min. nickel
underplate
Contact
Strip
Extended1
12.32
[.485]
5.23
[.206]
Dia.
Standard
10.16
[.400]
Related Product Data
Application Tooling—Pages 56, 57
Technical Document—Page 58
.125 POWERBAND Socket Contact
.125 POWERBAND Pin Contact
Extraction Tool
Part No. 318813-1
(Instruction Sheet 408-4374)
Tooling Part No.
Heavy Duty Miniature (HDM)
Die Sets for
Applicators (for AMP-O-LECTRIC Hand Tool 69710-1
Model G Machine,
or 626 Pneumatic Tool
Base Part No. 354500)
System*
Contact Part No.
Wire Size
AWG/mm 2
14-12
2-3
10-8
5-8
Contact
Finish
A
B
A
B
A
B
A
B
Pin
Length
Standard
Standard
Extended1
Extended1
Standard
Standard
Extended1
Extended1
Strip
Loose Piece
Pin
Socket
Pin
Socket
213845-1
213845-2
213845-5
213845-6
213841-1
213841-2
213841-5
213841-6
213847-1
213847-2
—
—
213843-1
213843-2
—
—
213845-3
213845-4
213845-7
213845-8
213841-3
213841-4
213841-7
213841-8
213847-3
213847-4
—
—
213843-3
213843-4
—
—
680195-3
356612-1
680197-3
356611-2 (10 AWG)
356611-1 (8 AWG)
1For
use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.
‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information, page 3.
Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.
*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter
holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.
.125 POWERBAND Metrimate Drawer Connectors
No. of
Pos.
8
Housing Part No.
Plug
Receptacle
213886-1**
213500-3**
Color: blue
**For use with .125 POWERBAND contacts (Extended Pin Length),
listed above.
17
17
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connectors
Standard Drawer Connector
Panel Mount
Product Facts
■
4-, 12-, 19- and 25-position
connectors for Size 16
contacts
■
8-position connector for
Size 8 power contacts, and
a 15-position connector for
3 Size 8 power contacts and
12 Size 16 contacts
■
Provides “blind” mating
with up to 2.3 [.090] misalignment in any direction
■
Guide pins molded into plug
half
■
Plug and receptacle can be
front- or rear-panel mounted
Material
Black glass-filled thermoplastic, 94V-0
rated
Related Product Data
Contacts—Pages 9–17
Mounting Screw—Page 20
Keying Plug—Page 44
Dimensional Specifications and
Recommended Panel Cutouts—
Pages 21–26
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specifications—
108-10033
108-10045
Application Specifications—
114-10039
114-10014
Standard Drawer Connectors
4
12
19
Connector Housing Part Nos.*
Receptacle
Receptacle
With 8/32 Inserts
212608-1
212609-1
213749-1
211758-1
211759-1
213748-1
208210-2
208209-2
—
25
211150-1
No. of
Pos.
Plug
211149-1
—
PC Header Part Nos.
Pin Headers
Socket Headers
Solder Tails
ACTION PIN
Solder Tails
—
—
—
213824-1A
—
—
213738-2A
—
—
213558-1B
213881-1A
213672-1A
213558-2C
213784-1B
Grounding Pins should
not be used in these
receptacle cavities
1 and 4
1 and 12
1 and 19
1 and 25
*Housings only, order contacts separately. See pages 9-12 for contact specifications.
PC Header Plating Code:
AContact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass
plated 0.00254 [.000100] min. tin-lead over 0.00254 [.000100] min. copper. Spring—Stainless steel.
BContact phosphor bronze plated 0.00254 [.000100] min. tin-lead over 0.00127 [.000050] min. nickel.
CContact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin-lead on the ACTION PINcontact end, all over
0.00127 [.000050] min. nickel.
Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics.
18
18
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connectors (Continued)
Power Drawer Connector,
Size 8*
*For use with Size 8 contacts found on
page 15
Blindmate Power Connectors
No. of
Pos.
8
(8 size 8)
15
(3 size 8, 12 size 16)
Housing Part No.*
Plug
Receptacle
213499-1
213426-1
213500-1
213427-1
PCB Headers
Pin
Socket
With
8/32 Insert
213752-1
213882-1
213883-1
—
1213713-1 1
1213908-21
1Loaded
with Size 16 contacts only.
*Housing only, order contacts separately. See pages 15 and 16 for contact specifications.
Power Drawer Connector,
.125 POWERBAND*
*For use with .125 POWERBAND contacts
found on page 17
.125 POWERBAND Connectors
No. of
Pos.
8
Housing Part No.
Plug
Receptacle
213886-1*
213500-3*
*Color: blue
19
19
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Hardware
Mounting Screw
Material
Stainless steel
Thread Size
M4×0.7-6H/6g
SAE 6/32
Part No.
208211-1
208211-4
Note: These shoulder screws are
used for mounting the plug housing
and they provide float for positioning
of misaligned connectors. Two are
required for each plug. Mounting
screws are to be ordered separately.
Nuts are to be supplied by the
customer.
Screw Kits
Part No. 213283-2
31.1
[1.224]
Ref.
Kit Includes: 2—M4 screws,
2—Springs, 2—Washers
Screw Kits are recommended in
order to compensate for misaligned
connector halves and to provide
float in X, Y, and Z directions.
9.5
[.375]
1.6
[.063]
Ref.
21.7
[.854]
Ref.
Plug
Connector
Cabinet
Panel
20
20
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connector Specifications
4 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
12 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
21
21
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connector Specifications (Continued)
19 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
22
22
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connector Specifications (Continued)
25 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
23
23
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connector Specifications (Continued)
25 Position Headers
(mates with Plug Connector
Part No. 211150-1)
Receptacle with ACTION PIN Contacts
Receptacle (Posted)
24
24
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Drawer Connector Specifications (Continued)
Recommended
Panel Cutouts
No. of
Positions
Plug
4
Receptacle
Plug
12
Receptacle
19,
Power
Connectors8 & 15
Plug
Receptacle
Plug
25
Receptacle
A
45.3
1.783
40.5
1.595
55.45
2.183
50.7
1.995
61
2.403
56.3
2.215
68.7
2.703
63.9
2.515
B
14
.552
13.9
.547
14
.552
13.9
.547
15.9
.626
15.93
.627
15.9
.626
15.93
.627
C
17.3
.680
12.8
.502
27.4
1.080
22.9
.902
29.2
1.150
24.4
.960
36.8
1.450
32
1.260
Dimensions
D
E
4.5
17.3
.176
.680
6.7
17.3
.265
.680
4.5
17.3
.176
.680
6.7
17.3
.265
.680
6.4
17.8
.251
.702
8.8
17.8
.346
.702
6.4
17.8
.251
.702
8.8
17.8
.346
.702
F
26.2
1.032
26.2
1.032
36.4
1.432
36.4
1.432
42
1.652
42
1.652
49.6
1.952
49.6
1.952
G
36.3
1.430
31.5
1.240
36.3
1.430
31.5
1.240
36.9
1.452
32
1.262
36.9
1.452
32
1.262
H
—
3.6
.140
—
3.6
.140
—
4.6
.180
—
4.6
.180
25
25
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Power Drawer Connector Specifications
8 Position Housings
15 Position Housings
(Size 8)
(Accept 3 Size 8 Contacts and 12 Size 16 Contacts)
Plug (for Sockets)
Plug (for Sockets)
Plug
44.70
[1.760]
(for POWERBAND Sockets)
26.31
[1.036]
9.65
Dia.
[.380]
Mounting Hole (2)
12.70
[.500]
54.91
[2.162]
Mating
Face
30.78
[1.212]
11.30
[.445]
Receptacle (for Pins)
Receptacle (for Pins)
(Size 8 or POWERBAND Pins)
26
26
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Low Profile Drawer Connectors
18 Position Hybrid
Drawer Connector
Right-Angle Header
Part No. 213942-1
No. of
Positions
Plug
(for sockets)
23
30
*18*
213766-1
213973-1
213940-1
Receptacle
Header
Housing
213768-1
—
—
213974-1
213942-1
—
Page No.
29
30
27, 28
*5 power, 13 signal
Product Facts
■ 13 signal (Type III+)
■ Two Size 8 Power—HOT
PLUGGABLE! (10 amps AC)
■ Three .125 POWERBAND
Contacts
Housing
17.53
[.690]
2.50
[.098]
Typ.
5.08
[.200]
2.92
[.115]
Typ.
Material and Finish
Housing—Black glass-filled thermoplastic, 94V-0 rated
Contacts—Copper alloy duplex plated
0.00076 [.000030] min. gold on mating
end, tin-lead on termination end, with
entire contact nickel underplated
5.08
[.200]
Typ.
2.54
[.100]
Typ.
Boardlock
Typ.
Contact
Typ.
8.00
[.315]
Typ.
1.003
[.0395]
Typ.
3.18 Dia.
[.125]
Typ.
95.07
[3.743]
4.06
[.160]
5 Plc.
Mating End
21.77
[.857]
28.83
[1.135]
Eyelet
Pin Contact
Power 8
POWERBAND
Pin Contact
Ground
3.18
[.125]
Dia.
3.43
[.135]
Dia.
6.79
[.267]
Typ.
9.86
[.388]
Typ.
POWERBAND
Pin Contact
87.30
[3.437]
98.09
[3.862]
1.60
[.063]
Dia.
2.50
[.098]
Typ.
87.30
[3.437]
8.00
[.315]
Typ.
Recommended PC Board Layout
27
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Low Profile Drawer Connectors (Continued)
18 Position Plug Housing
(for Sockets)
Part No. 213940-1
122.99
[4.842]
2.54
[.100]
Typ.
90.42
[3.560]
Material and Finish
Housing—Black glass-filled thermoplastic, 94V-0 rated
11.05
[.435]
15.62
[.615]
5.08
[.200]
2 Plc.
7.24
[.285]
2 Plc.
32.00
[1.260]
6.35
[.250]
77.72
[3.060]
8.00
[.315]
Typ.
14.99
[.590]
4.98
[.196]
Typ.
2.49
[.098]
Typ.
12.19
[.480]
110.03
[4.332]
3.81
[.150]
2 Plc.
102.41
[4.032]
4.09
Dia.
[.161]
2 Plc.
10.67
[.420]
2 Plc.
21.34
[.840]
2.54
[.100] R
4 Plc.
110.03
[4.332
Ref.
Recommended Panel Cutout
28
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Low Profile Drawer Connectors (Continued)
23 Position Plug Housing
(for Sockets)
Part No. 213766-1
Material and Finish
Housing—Black glass-filled thermoplastic, 94V-0 rated
23 Position
Receptacle Header
Part No. 213768-1
Material and Finish
Housing—Black glass-filled thermoplastic, 94V-0 rated
Contacts—Copper alloy duplex plated
0.00076 [.000030] min. gold on mating
end, tin-lead on termination end, with
entire contact nickel underplated
29
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Low Profile Drawer Connectors (Continued)
110.03
[4.332]
30 Position Plug Housing
(for Sockets)
Part No. 213973-1
9.65
Dia.
[.380]
2 Plc.
90.42
[3.560]
5.08
Typ.
[.200]
5.08
[.200]
15.62
[.615]
32.38 38.61
[1.275] [1.520]
Typ.
Typ.
5.08
6.35 [.200]
[.250] Typ.
Typ.
122.99
[4.842]
2.54
[.100] R
Typ.
9.65
Dia.
[.380]
Typ.
15.11
[1.520]
10.67
[.420]
Typ.
102.41
[4.032]
110.03
[4.332]
21.34
[.840]
3.81
[.150]
2 Plc.
110.03
[4.332]
30 Position Receptacle Housing
(for Pins)
Part No. 213974-1
5.08
Typ.
[.200]
9.65
Dia.
[.380]
2 Plc.
95.00
[3.740]
6.35
[.250]
Typ.
23.95
[1.275]
Typ.
118.49
[4.665]
3.18
[.125] R
Typ.
4.39
Dia.
[.173]
Typ.
5.08
[.200]
15.24
[.600]
8.26
[.325]
96.27
[3.790]
110.03
[4.332]
37.59
[1.480]
16.51
[.650]
6.88
[.271]
30
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Connectors
Free-Hanging and Panel
Mount Connectors
Material
Red thermoplastic, 94V-0 rated
Related Product Data
Mateable PC Board Headers—
page 34
Contacts—Pages 9–14
Keying Plug—Page 44
Strain Relief Kits—See below
Dimensional Specifications and
Recommended Panel Cutout—
Pages 32 and 33
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
No. of
Positions
4
6
9
12
18
24
36
Housing Part No.*
Plug
Receptacle
207015-1
207016-1
207152-1
207153-1
207439-1
207440-1
207017-1
207018-1
207442-1
207443-1
207304-1
207305-1
207019-1
207020-1
*Housing only, order contacts separately.
See pages 9–14 for contact specifications.
Strain Relief Kits
No. of
Positions
(Connector)
(For use with plugs and/or receptacles)
Material
6
Red thermoplastic, 94V-0 rated
9
Related Product Data
12
Dimensional Specifications—
page 33
18
24
36
Cable
O.D.
(Max.)
9.5
.375
11.7
.460
13.45
.530
16.5
.650
19.05
.750
23.3
.918
Strain Relief Kit No.
Individual
Bulk
Packs
Packaging
207600-1
213792-1
207601-1
213793-1
207602-1
213794-1
207603-1
213795-1
207088-1
213796-1
207604-1
213797-1
Notes: 1. Cable gates are supplied with each strain relief kit
to accommodate various cable diameters up to the
maximum specified.
2. Components for all strain relief kits are packaged
unassembled.
31
31
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Connector Specifications
4 and 6 Position Housings
Plug (for Sockets)
9, 12 and 18 Position Housings
Receptacle (for Pins)
5
Typ.
[.197]
17.85
[.703]
Max.
Plug (for Sockets)
17.85
[.703]
Max.
5
Typ.
[.197]
5
Typ.
[.197]
5
Typ.
[.197]
Receptacle (for Pins)
5
Typ.
[.197]
5
Typ.
[.197]
5
Typ.
[.197]
23.8
[.937]
Max.
23.8
[.937]
Max.
5
Typ.
[.197]
9.2
Ref.
[.362]
27.15
[1.069]
9.2
Ref.
[.362]
27.15
[1.069]
33
[1.300]
9.2
Ref.
[.362]
9.2
Ref.
[.362]
33
[1.300]
0.25
[.010]
R Max.
0.25
[.010]
R Max.
Recommended Panel Cutout
(for Plug or Receptacle)
No. of
Positions
4
6
9
12
18
Recommended Panel Cutout
(for Plug or Receptacle)
Connector Dimensions
A
B
20.1
12.6
.791
.496
25.04
17.5
.986
.689
24.8
17.5
.976
.689
29.8
22.5
1.173
.886
40.45
32.85
1.592
1.293
Panel Cutout Dimensions
C
D
20.57
18.1
.810
.712
25.35
18.1
.998
.712
25.35
24
.998
.945
30.23
24
1.190
.945
40.77
24
1.605
.945
Note: Panel thickness 0.76-2.29 [.030-.090]
32
32
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Connector Specifications (Continued)
24 and 36 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
Recommended
Panel Cutout
(for Plug or
Receptacle)
Panel Cutout
Dimensions
C
40.77
1.605
55.75
2.195
Connector Dimensions
No. of
Positions
24
36
A
B
40.45
1.592
55.45
2.183
32.85
1.293
47.85
1.885
Note: Panel thickness 0.76-2.29 [.030-.090]
Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors)
No. of
Positions
6
9
12
18
24
36
A
17.75
.700
23.9
.940
23.9
.940
23.9
.940
27.94
1.100
27.94
1.100
Dimensions
B
25.53
1.005
32.4
1.275
32.4
1.275
38.1
1.500
38.1
1.500
38.1
1.500
C
22.75
.896
22.75
.896
27.58
1.086
38.1
1.500
38.1
1.500
53.1
2.090
Cable O.D.
(Max.)
9.5
.375
11.7
.460
13.45
.530
16.5
.650
19.05
.750
23.3
.918
*Plug shown for illustration purposes only. Strain Relief Kits can be used on
either plug or receptacle.
33
33
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Connectors
PC Board Mount Headers
Material and Finish
Housing—Red thermoplastic, 94V-0
rated
Pin Contacts—Copper alloy, plated tin
or gold duplex
Socket Contacts—Phosphor bronze,
plated tin or gold duplex
Related Product Data
Mateable Free-Hanging
Connectors—Page 31
(Pin and Socket Headers do not mate.)
Dimensional Specifications and
Recommended PC Board Layout—
Pages 35–38
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
Mates with
Mates with
Socket Header Part No.
Plug
Receptacle
With
Without
With
Without
Part No.
Part No.
Mounting Ears Mounting Ears (Page 31) Mounting Ears Mounting Ears (Page 31)
207119-1
207119-2
207496-1
207496-2
207015-1
207016-1
207119-3
207119-4
207496-3
207496-4
207158-1
207158-2
207524-1
207524-2
207152-1
207153-1
207158-3
207158-4
207524-3
207524-4
207441-1
207441-2
207526-1
207526-2
207439-1
207440-1
207441-3
207441-4
207526-3
207526-4
207120-1
207120-2
207528-1
207528-2
207017-1
207018-1
207120-3
207120-4
207528-3
207528-4
207444-1
207444-2
207530-1
207530-2
207442-1
207443-1
207444-3
207444-4
207530-3
207530-4
206763-1
206763-2
207532-1
207532-2
207304-1
207305-1
206763-3
206763-4
207532-3
207532-4
207121-1
—
207534-1
207534-2
207019-1
207020-1
207121-4
207121-3
207534-3
207534-4
Pin Header Part No.
No. of
Contact
Positions Plating
4
6
9
12
18
24
36
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel
underplated.
Note: Pin and Socket Headers do not mate.
34
34
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Pin Header Specifications
4 and 6 Position Headers
Recommended PC Board Layout
9, 12 and 18 Position
Headers
Recommended PC Board Layout
No. of
Positions
4
6
9
12
18
A
22.61
.890
27.69
1.090
27.69
1.090
32.5
1.280
47.32
1.863
Header Dimensions
B
C
17.4
12.7
.685
.500
22.4
17.6
.882
.693
22.4
17.78
.882
.700
27.3
22.61
1.075
.890
40.6
32.85
1.598
1.293
D*
2.65
.104
2.65
.104
2.65
.104
2.65
.104
3.3
.130
PC Board Layout Dimensions
B
D*
E
17.4
2.65
6.2
.685
.104
.244
22.4
2.65
6.2
.882
.104
.244
22.4
2.65
6.2
.882
.104
.244
27.3
2.65
6.2
1.075
.104
.244
40.6
3.3
7.8
1.598
.130
.307
F
5
.197
10
.394
10
.394
15
.591
25
.984
*D Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.
35
35
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Pin Header Specifications (Continued)
24 and 36 Position Headers
No. of
Positions
24
36
A
47.32
1.863
62.31
2.453
Header Dimensions
B
C
40.6
32.85
1.598
1.293
55.58
48.01
2.188
1.890
D
29.36
1.156
29.87
1.176
PC Board Layout
Dimensions
B
E
40.6
25
1.598
.984
55.58
40
2.188
1.575
36
36
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Socket Header Specifications
4 and 6 Position Headers
9, 12 and 18 Position
Headers
No. of
Positions
4
6
9
12
18
A
22.61
.890
27.69
1.090
27.69
1.090
32.5
1.280
47.32
1.863
Header Dimensions
B
17.4
.685
22.4
.882
22.4
.882
27.3
1.075
40.6
1.598
C*
2.65
.104
2.65
.104
2.65
.104
2.65
.104
3.3
.130
B
17.4
.685
22.4
.882
22.4
.882
27.3
1.075
40.6
1.598
PC Board Layout Dimensions
C*
D
2.65
6.2
.104
.244
2.65
6.2
.104
.244
2.65
6.2
.104
.244
2.65
6.2
.104
.244
3.3
7.8
.130
.307
E
5
.197
10
.394
10
.394
15
.591
25
.984
*C Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.
37
37
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Square Grid Socket Header Specifications (Continued)
24 and 36 Position Headers
No. of
Positions
24
36
Header Dimensions
A
B
47.32
40.6
1.863
1.598
62.31
55.58
2.453
2.188
PC Board Layout
Dimensions
B
C
40.6
25
1.598
.984
55.58
40
2.188
1.575
38
38
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Connectors, 5 [.197] Centerline
Free-Hanging Connectors
Material
Red thermoplastic, 94V-0 rated
Related Product Data
Mateable PC Board Mount
Headers—Pages 41 and 48-51
Contacts—Pages 9–14
Keying Plug—Page 44
Dimensional Specifications—
Page 40
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
No. of
Positions
1 (Positive Latch)
1 (Breakaway Latch)
3
6
10
16
Housing Part No.*
Plug
Receptacle
207535-1**
207535-1**
211076-1**
211076-1**
207360-1**
207359-1**
207377-1**
207376-1**
207396-1**
207397-1**
207542-1**
207543-1**
*Housing only, order contacts separately. See pages
9–14 for contact specifications.
**Hermaphroditic housing accepts pins or sockets and
mates with itself.
Note: 1-Position Housings with Positive Latch NOT
designed to be unmated; Breakaway Latch designed to
be unmated.
1 position Housing (Breakaway Latch shown)
39
39
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Connector Specifications, 5 [.197] Centerline
Single Position Hermaphroditic Housings
6, 10 and 16 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
3 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
No. of
Positions
6
10
16
Dimensions
A
B
38.7
41.3
1.524
1.625
58.7
61.3
2.312
2.413
89.79*
91.19
3.535
3.59
*A Dim. is Max. for 16-position
housing.
40
40
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Connectors, 5 [.197] Centerline
PC Board Mount Headers
Material and Finish
Housing—Red thermoplastic, 94V-0
rated
Pin Contacts—Copper alloy, plated tin
or gold duplex
Socket Contacts—Phosphor bronze,
plated tin or gold duplex
Related Product Data
Mateable Free-Hanging
Connectors—Page 39 (Pin and Socket
Headers do not mate.)
Dimensional Specifications and
Recommended PC Board Layout—
Pages 42, 43
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
No. of
Positions
3
6
10
16
Pin Header Part No.
Contact
Plating
Straight-Thru
Right-Angle
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
207365-1
207365-3
207583-1
207583-3
207584-1
207584-3
207599-1
207599-3
207541-1
207541-3
207378-1
207378-3
207398-1
207398-3
207544-1
207544-3
Mates with
Plug Part No.
(Page 39)
207360-1
207377-1
207396-1
207542-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination
end, with entire contact nickel underplated.
Note: Pin and Socket Headers do not mate.
Socket Header Part No.
No. of Contact
Positions Plating Straight-Thru Right-Angle
3
6
10
16
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
207609-1
207609-3
207611-1
207611-3
207613-1
207613-3
207615-1
207615-3
Mates with
Receptacle Part No.
(Page 39)
207608-1
207608-3
207610-1
207610-3
207612-1
207612-3
207614-1
207614-3
207359-1
207376-1
207397-1
207543-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination
end, with entire contact nickel underplated.
Note: Pin and Socket Headers do not mate.
41
41
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Pin Header Specifications, 5 [.197] Centerline
Straight-Thru
Right-Angle
3 Position Header
3 Position Header
6, 10 and 16 Position Headers
6, 10 and 16 Position Headers
No. of
Positions
3
6
10
16
A
36.86
1.451
51.87
2.042
71.86
2.829
102.64
4.041
Header Dimensions
B
31.6
1.244
46.6
1.834
66.6
2.622
96.6
3.803
C*
2.65
.104
2.65
.104
2.85
.112
2.85
.112
PC Board Layout Dimensions
B
C*
D
31.6
2.65
10
1.244
.104
.394
46.6
2.65
25
1.834
.104
.984
66.6
2.85
45
2.622
.112
1.772
96.6
2.85
75
3.803
.112
2.953
*C Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.
42
42
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Socket Header Specifications, 5 [.197] Centerline
Straight-Thru
Right-Angle
3 Position Header
3 Position Header
6, 10 and 16 Position Headers
6, 10 and 16 Position Headers
No. of
Positions
3
6
10
16
A
36.55
1.439
51.59
2.031
71.6
2.819
101.78
4.007
Header Dimensions
B
31.6
1.244
46.6
1.834
66.6
2.622
96.6
3.803
C*
2.65
.104
2.65
.104
2.85
.112
2.85
.112
PC Board Layout Dimensions
B
C*
D
31.6
2.65
10
1.244
.104
.394
46.6
2.65
25
1.834
.104
.984
66.6
2.85
45
2.622
.112
1.772
96.6
2.85
75
3.803
.112
2.953
*C Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.
43
43
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Connectors, 5.08 [.200] Centerline
Free-Hanging Connector and
PC Board Mount Pin Header
Material and Finish
Connector
Red thermoplastic, 94V-0 rated
Header
Housing—Red thermoplastic, 94V-0
rated
Contact—Copper alloy, plated tin or
gold duplex
Related Product Data
Contacts—Pages 9–14
Keying Plug—See Below
Dimensional Specifications and
Recommended PC Board Layout—
Pages 45–47
Performance Characteristics—
Page 3
Technical Documents—Page 58
No. of
Positions
In-Line Connector
Plug Part No.*
Right-Angle Pin Header
Standard
Part No.
***208116-1***
6
208117-1
Contact
Plating
Tin
10
208404-1
Tin
208403-1
19
208100-1
Tin
Gold**
208099-1
212630-1
Keyed
Part No.
—
1-208403-11,
2-208403-12
—
—
***Housing only, order contacts separately. See pages 9–14 for contact
specifications.
***Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on
termination end, with entire contact nickel underplated.
***Longer tail version also available.
****1
Location A knocked out.
****2
Location B knocked out.
Keying Wedge
Part No. 208400-1
(for use with In-Line Plug Connectors,
above)
Keying Plugs
Keying Plugs
For Plug Housings
For Socket Headers
(for use with all types)
Material
Nylon
Related Product Data
Used with:
Square Grid Connectors—
Pages 31–34
In-Line Connectors—Pages 39–41
Drawer Connectors—Pages 18, 19
44
44
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Connector Specifications, 5.08 [.200] Centerline
6 Position Plug Housing
10 Position Plug Housing
(for Sockets)
(for Sockets)
19 Position Plug Housing
(for Sockets)
45
45
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline
6 Position Header
Recommended PC Board Layout
10 Position Header
Recommended PC Board Layout
46
46
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline (Continued)
19 Position Header
Recommended PC Board Layout
47
47
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount)
3 Circuit Assembly
Part No. 208708-1
Material and Finish
(Coaxial Contacts)
Center Conductor—Copper Alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
Mounting Holes
(for No. 2 Screws)
11.0
Max.
[.433]
31.6
[1.244]
36.55
Max.
[1.439]
5.21
Ref.
[.205]
19.5
[.768]
5.0
Ref.
[.197]
3.61
Ref.
[.142]
2.54
[.100]
1.0
Dia. Post
5.0
[.039]
[.197]
31.6
[1.244]
20.8
[.819]
15.8
[.622]
3.73
[.147]
10.8
[.425]
W*
2.65
Dia.
[.104]
(for No. 2 Screw)
X*
Y*
1.6
[.063]
Dia.*
1.27
[.050]
Recommended PC Board Layout
*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for
power contacts.
Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.
2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).
48
48
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) (Continued)
10 Position Circuit
Assemblies
Mounting Holes
(See chart below.)
Material and Finish
11.0
Max.
[.433]
Coaxial Contacts
4.72
[.186]
Ref.
Center Conductor—Copper Alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
B
A Max.
Power Contacts
Power Contacts
Body—Copper Alloy plated 0.00076
[.000030] gold on mating area, 0.00381
[.000150] tin-lead on remainder, both
over 0.00127 [.000050] nickel
Hood—Stainless steel
19.5
[.768]
3.61
Ref.
[.142]
2.54
[.100]
5.0
Ref.
[.197]
5.0
[.197]
5.21
Ref.
[.205]
Coaxial Contacts
B
D
5.0
Typ.
[.197]
3.73
[.147]
10.8
[.425]
W*
X*
Y*
C Dia.**
1.6
[.063]
Dia.*
1.27
[.050]
Recommended PC Board Layout
In-Line Coaxial Socket Headers, Straight-Thru
PC Board Layout
No. of
Positions
10
Dimensions
B
**C**
D
66.6
2.85
45
2.622 .112 1.772
**C Dia. = 2.85 [.112] for No. 3 Screw.
No. of
Positions
10
Dimensions
A
B
71.6
2.869
66.6
2.622
Mounting Hole
(for Screw Size)
3
Cavity Loading
Mates with
Socket Header In-Line
Receptacle
Coaxial
Power
Part No.
Part No.
Contacts
Contacts
All
—
208309-1
207397-1
(page 39)
3, 8 thru 10 1, 2, 4 thru 7
208309-2
*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for
power contacts.
49
49
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount) (Continued)
3 Circuit Assembly
Part No. 208222-2
Material and Finish
Mounting Holes
(for No. 2 Screws)
Coaxial Contacts
Center Conductor—Copper Alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
19.5
[.768]
31.6
[1.244]
36.55
Max.
[1.439]
2.54
[.100]
4.7
Ref.
[.185]
11.0
Max.
[.433]
1.0
Dia. Post
[.039]
5.0
Ref.
[.197]
5.0
[.197]
31.6
[1.244]
15.8
[.622]
10.8
[.425]
20.8
[.819]
8.81
[.347]
X*
Y*
2.65
Dia.
[.104]
(for No. 2 Screw)
3.81
1.6 [.150]
[.063]
Dia.*
Recommended PC Board Layout
*Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts.
Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.
2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).
50
50
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount) (Continued)
6 Circuit Assembly
Part No. 208212-3
Material and Finish
Coaxial Contacts
Center Conductor—Copper alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
19.5
[.768]
Mounting Holes
(See chart below.)
46.6
[1.834]
51.59
[2.031] Max.
11.0
Max.
[.433]
2.54
[.100]
4.70
[.185]
Ref.
1.0
Dia.
[.039]
Post
5.0
Ref.
[.197]
5.0
[.197]
46.6
[1.834]
25
[.984]
10.8
[.425]
5.0
Typ.
[.197]
3.81
[.150]
8.81
[.347]
X*
Y*
2.65
Dia.**
[.104]
1.6
[.063]
Dia.*
Recommended PC Board Layout
**Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts; and in row “Y” only for
power contacts.
**Dia. = 2.65 [.104] for No. 2 Screw.
Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.
2.6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39).
51
51
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Rectangular Connectors
62 Position Rectangular
Connector (Panel Mount)
Material
Black thermoplastic, 94V-0 rated
Rectangular Connector
Plug
With Male
Jackscrew
208334-41
With Female
Jackscrew Threads
208627-12
Receptacle
208628-1
—
Mating Half
Pin
Headers
—
211580-2 (19.76 [.778] posts)
211580-3 (3.56 [.140] posts)
1
Mates with 211580-2 or 211580-3.
Mates with 208628-1.
Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either
half can be equipped with female jackscrew threads or jackscrew as necessary.
2
Recommended Panel Cutout for Front & Rear Mounted Plug
and Rear Mounted Receptacle
Panel
Thickness
0.8–1.4
.031–.055
1.4–2
.055–.078
A
29.9
1.177
32.2
1.268
B
13.3
.524
13.3
.524
Dimensions*
C
D
41.7
68
1.642
2.677
41.7
68
1.642
2.677
E
82.7
3.256
82.7
3.256
F
2.6
.102
1.6
.063
Recommended Panel Cutout for Front Mounted Receptacle
Panel
Thickness
0.8–1.4
.031–.055
1.4–2
.055–.078
A
35.4
1.394
37.7
1.484
B
15.9
.626
15.9
.626
Dimensions*
C
D
44.3
70.2
1.744
2.764
44.3
70.2
1.744
2.764
E
85.4
3.362
85.4
3.362
F
2.6
.102
1.6
.063
*All dimensional tolerances listed are +0.3 [.012, −.001].
52
52
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Rectangular Connectors (Continued)
62 Position PC Pin Headers
(Mates with Plug
Part No. 208334-4)
Material
Black thermoplastic, 94V-0 rated
Related Product Data
Mateable Plug—Page 52
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
Recommended PC Board Layout
Recommended PC Board Layout
53
53
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Commoning Connectors
Product Facts
■
■
■
■
36-circuit commoning
system
Choice of bussing configurations: full bus and split bus
of 8-8-8-8-4. Other arrangements are available, consult
Tyco Electronics.
Compact design:
95.1 [3.744] x 33 [1.300]
Mounts onto machine frame
and other panel areas
95.1
[3.744]
6.35
[.250]
5.1
[.200]
84.9
[3.344]
20.3
[.800]
4.3
Dia.
[.169]
Material and Finish
Contacts—Copper alloy, tin plated
Copper Bus Plates
(See Note 1.)
Circuit No. 1
33
[1.300]
Pin Header
(See Note 2.)
Base
16.5
[.650]
Notes: 1. See chart below for bus configurations.
2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31).
Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use
product part number when ordering drawings.
Bus
Configuration
Commoning
Arrangements
1 thru 8
9 thru 16
17 thru 24
25 thru 32
33 thru 36
All Circuits Common
Split
8-8-8-8-4
Full
Part Number
208062-1
208062-3
54
54
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Power Distribution Connectors
Product Facts
■
■
■
■
36-circuit power distribution
system
High current capability
Compact design:
95.1 [3.744] x 33 [1.300]
Accommodates one or two
voltages (with split bus)
Bus
Contact Connector
Configuration Plating Part No.
Full Bus
Tin
208063-1
208063-2
Tin
Split Bus
(See Note 1.) Sel. Gold/ 208063-4
Nickel1
10.00076 [.000030] gold on mating
area, 0.00381 [.000150] tin-lead on
remainder, both over 0.00127
[.000050] nickel.
95.1
[3.744]
84.9
[3.344]
6.35
[.250]
5.1
[.200]
Copper Bus
20.3
[.800]
4.3
Dia.
[.169]
Split Bus
(See Note 1.)
33
[1.300]
Socket Header
(See Note 2.)
Base
M5 x 0.8
Screw (2)
[10-32]
16.5
[.650]
Notes: 1. Copper bus for Part Nos. 208063-2 and 208063-4 is divided lengthwise, providing dual 18-circuit buses.
Other bussing configurations can be made available, consult Tyco Electronics.
Notes: 2.These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31).
Notes: 3.Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering
drawings; use product part number when ordering drawings.
Heat Rise
Characteristics
The following graph indicates the maximum temperature rise of a power
distribution connector with
various currents being
applied. The specific connector under test is a fully
bussed, 36-circuit power
distribution connector with
7-8 mm2 [8 AWG] input
wire. The mating connector
is a standard 36-circuit
Metrimate receptacle with
all contacts terminated to
1 219 [48] leads using
2 mm2 [14 AWG] wire.
30
20
10
A
B
C
D
E
F
G
H
Current Applied
A —13 amperes, one central contact.
B —13 amperes (combined), two adjacent central contacts.
C—20 amperes (combined), four central contacts.
D—40 amperes (combined), four central contacts.
E —60 amperes (combined), four central, three end contacts.
F —50 amperes (combined), four corner contacts.
G—100 amperes (combined), 36 contacts.
H—155 amperes (combined), 36 contacts.
55
55
Catalog 82045
Revised 9-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Application Tooling
Entry Level Terminator (ELT)
Semiautomatic Bench
Terminator for side- and
end-feed reeled terminals
and contacts. The ELT uses
a DC motor with gear box
drive. Cycle time is less
than 0.400 seconds with an
operation sound level of
76 dBA. With a crimp force
capacity of 3,000 pounds,
the ELT is available for all
but the highest crimp force
applications.
Need more information?
For further information
specifically about AMP
tooling, call Technical Support
at 1-800-522-6752.
AMPOMATOR CLS IV+
Lead-Making Machine
This microprocessorcontrolled, fully-automatic
lead maker combines ease
of operation with the flexibility to handle production
requirements ranging from
non-stop high volume to
Stripping Module (shown on
the Entry Level Terminator)
AMP-O-LECTRIC Model G
Terminating Machine
The Stripping Module can
be added to the Entry Level
Terminator (ELT) or the
AMP-O-LECTRIC Model G
Terminator providing an
economic method of stripping the wire and crimping
terminals on the same
machine. The wires are
stripped moments before
crimping, minimizing
chances of damaging the
wire conductors during
handling or storage.
A totally new design of our
most popular machine for
bench-top operation. It features a quiet and highlyreliable direct motor drive,
microprocessor controls for
ease of setup and operation, and improved guarding and lighting for operator
convenience and safety. It
also includes a precision
crimp height adjustment
that enables you to maintain
tight tolerances.
countless series of short
runs. Production rates
range up to 4,800 leads per
hour (for 76 [3] lengths).
It can produce leads up
to 25,400 [1,000] using
optional long-lead conveyors.
For further information,
request Catalog 124324.
Features include:
■ Toolless changeover
of applicators
■ Rates up to 1,800
terminations per hour
■ Accepts Heavy Duty
Miniature (HDM)
applicators
■ Designed for optimum
operator ease of use with
either end-feed or sidefeed applicators.
(Shown with optional Crimp
Quality Monitor)
For further information,
request Catalog 65828.
56
56
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Application Tooling (Continued)
Crimp Quality Monitor
SDE Electric Terminator
Compact, portable, electric
terminator allows for horizontal or vertical loading
and is compatible with SDE
dies. UL and CE approved.
This system measures the
crimp height of each termination as it is made. It also
evaluates the quality of
each crimp. If a crimp is
questionable, the monitor
alerts the operator with both
visual and audible alarms. It
also features ports for printing and networking.
For further information,
request Catalog 82275.
626 Pneumatic Tool System
PH 1600 Crimp Unit
Completely portable,
battery-powered, hydraulic
crimp unit, producing
approx. 200 crimps per
charge (12 min. re-charge).
SDE die compatible. CE
and UL approved.
AMP-O-MATIC Side Feed
Stripper-Crimper Machine
As the name implies, this
machine also strips wire,
and is therefore used to terminate jacketed cable. All
adjustments can be made
from the front of the
machine without special
tools, providing setup times
of 10 minutes or less.
(Shown with optional Crimp
Quality Monitor)
For further information,
request Catalog 65004.
Applicators
These various applicators
can be changed to afford
maximum flexibility and minimum production downtime
for a wide range of automatic machines. Crimp
height for a given wire size
is simply “dialed in.”
For further information, see
specific AMP automatic
machine catalogs.
For contacts, see pages
9-17.
For further information,
request Catalog 124208.
CERTI-CRIMP Hand Tools
PRO-CRIMPER II Hand Tool
with SDE Dies
The PRO-CRIMPER II Hand
Tool with an all-new design
requires dramatically less
hand force to produce the
same connection as comparable tools. PRO-CRIMPER II
hand tools are ideally suited
for R&D prototypes, networking applications, and
commercial, industrial and
institutional maintenance
and repair work. For use
with Type III+ contacts, see
pages 9 and 10.
For further information,
request Catalog 82276.
These tools are ideal for small production, prototype
and experimental applications. They are used for terminating pin and socket contacts to wire and feature a
ratchet device to provide for consistently formed crimps
each and every time.
Straight Action Hand Tool
For Type III+ contacts, see
pages 9 and 10.
“C” Head Straight Action
Hand Tool
Part No. 69710-1
For .125 POWERBAND
contacts, see page 17.
57
57
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Technical Documents
The following is a list of technical documents covering the application, performance and
maintenance of Metrimate Connectors.
Product Specifications describe technical performance characteristics and verification tests.
They are intended for the Design, Component and Quality Engineer.
108-10033
Metrimate Connectors
108-10042
Contacts, Type III+ Stamped and Formed
108-12011
Subminiature COAXICON Contacts
108-1317
Power Drawer Connectors
108-1682
Power Drawer Connectors with .125 POWERBAND Contacts
108-1449
Power Drawer with High Current Louvertac Size 8
108-10033-1 Metrimate Connectors loaded with contacts
Application Specifications describe requirements for using the product in its intended
application and/or crimping information. They are intended for the Packaging and Design
Engineer and the Machine Setup Person.
114-10014 Contacts, Pin and Socket, Power Application of
114-10004 Contacts, Type III+
114-10039 Drawer Connectors
114-10040 Metrimate Connectors
114-10043 POWERBAND Contacts
Instruction Sheets provide instructions for assembling or applying the product. They are
intended for the Manufacturing Assembler or Operator.
408-7846
Metrimate Connectors (Square Grid)
408-1379
Pin and Socket Contacts
408-7347
Insertion Tool 91002-1, Type III+ Contacts
408-2024-2 Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection
408-1216
Extraction Tool 305183, Type III+ and Subminiature COAXICON Contacts
408-4374
Extraction Tool 318813-1
408-4391
CERTI-CRIMP SAHT 90716-1
408-8547
Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools
408-7414
CERTI-CRIMP SAHT 90225-2
408-9819
PRO-CRIMPER II Hand Tool 58495-1
408-1817
Insertion Tool 200893-2
408-2095
“C” Head Hand Tool 69710-1
408-9930
PRO-CRIMPER II Hand Crimping Tool Frame Assembly 354940-1
Customer Manuals provide a compilation of customer prints, product specifications, application specifications, features and benefits, IS sheets, test specifications and could include a
product catalog.
409-5862
AMP 626 Pneumatic Tool Assemblies
58
58
Catalog 82045
Revised 11-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Metrimate Pin and Socket Connectors
Part Number Index
Note: This numerical index lists all
cataloged part numbers by base
number only. Complete part numbers (with prefixes and/or suffixes)
are shown on the page indicated.
Part No.
51565
66098
66099
66100
66101
66102
66103
66104
66105
66106
66107
66108
66109
66180
66181
66182
66183
66331
66332
66358
66359
66360
66361
66393
66394
66399
66400
66405
66406
66424
66425
66428
66429
66563
66564
66565
66566
66597
66598
66601
66602
164159
164160
164161
164162
164163
164164
193457
193458
193534
193535
193642
193643
193814
193844
193846
194264
202236
202237
206763
207015
Page No.
13, 14
9
9
9
9
9
9
9
9
9
9
9
9
11
11
11
11
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
10
10
10
10
10
10
16
16
16
16
16
16
16
12
12
12
11
11
34
31, 34
Part No.
207016
207017
207018
207019
207020
207088
207119
207120
207121
207152
207153
207158
207304
207305
207359
207360
207365
207376
207377
207378
207396
207397
207398
207439
207440
207441
207442
207443
207444
207496
207524
207526
207528
207530
207532
207534
207535
207541
207542
207543
207544
207583
207584
207599
207600
207601
207602
207603
207604
207608
207609
207610
207611
207612
207613
207614
207615
207654
208062
208063
208099
208100
208116
208117
208209
208210
Page No.
31, 34
31, 34
31, 34
31, 34, 54
31, 34, 55
31
34
34
34
31, 34
31, 34
34
31, 34
31, 34
39, 41, 48, 50
39, 41
41
39, 41, 51
39, 41
41
39, 41
39, 41, 49
41
31, 34
31, 34
34
31, 34
31, 34
34
34
34
34
34
34
34
34
39
41
39, 41
39, 41
41
41
41
41
31
31
31
31
31
41
41
41
41
41
41
41
41
44
54
55
44
44
44
44
18
18
Part No.
208211
208222
208309
208212
208334
208400
208403
208404
208627
208628
208708
211076
211108
211149
211150
211580
211758
211759
212008
212014
212608
212609
212630
213283
213426
213427
213499
213500
213552
213558
213567
213662
213672
213713
213737
213738
213740
213748
213749
213750
213752
213766
213768
213784
213792
213793
213794
213795
213796
213797
213824
213841
213843
213845
213847
213881
213882
213883
213886
213908
213940
213942
213973
213974
225088
226537
Page No.
20
50
49
51
52, 53
44
44
44
52
52
48
39
44
18
18, 24
52, 53
18
18
15
15
18
18
44
20
16, 19
16, 19
16, 19
16, 17, 19
15
18
15
15
18
19
15
18
15
18
18
15
19
27, 29
27, 29
18
31
31
31
31
31
31
18
17
17
17
17
18
19
19
17, 19
19
27, 28
27
27, 30
27, 30
13
13, 14
Part No.
332056
332057
788085
788088
796964
796966
Page No.
13
13, 14
9
9
12
12
Tooling
58495
69656
69690
69710
90225
90716
91002
91505
91515
91519
91521
91523
91542
91911
189721
189722
189928
200893
305183
318161
318813
354500
354940
356114
356304
356336
356611
356612
466321
466323
466324
466325
466326
466383
466585
466598
466741
466906
466907
466908
466923
466942
466958
466979
567363
567364
567867
567947
601967
608651
608668
680114
680195
680197
680602
725840
9, 10
13, 14
13, 14
13, 14, 17, 57
9
9
9
9, 10
9, 10
9
9
9, 10
9
13, 14
9, 10, 13, 14, 17
9, 10, 13, 14, 17
9, 10, 13, 14
9
9, 11, 12, 13, 14, 16
13, 14, 17
16
17
13, 14
16
9, 10, 13, 14, 17
16
17
17
9
9, 10
9
9
9
9
9
9
10
9
9, 10
9
9
9
9
9
9
9
9
9
12
15
15
10
17
17
9
10
59
59
82045–5M–MS–NVO–11-03–0G3B
Printed in U.S.A.
Tyco Electronics Corporation
www.tycoelectronics.com