680114-000

EVERYTHING YOU NEED TO HELP KEEP HARNESSES MISSION READY QUICK REFERENCE GUIDE Flexible •C  onvenient permanent or temporary repairs to restore the harness • Rugged solutions matched to your application hazards Fast and Easy • Complete line for quick, effective field repairs • Repair conductors, jackets, bundles, shields, and backshells AEROSPACE, DEFENSE & MARINE /// REPAIR PRODUCTS QRG HARNESS REPAIR PRODUCTS HARNESS REPAIR PRODUCTS Wire and Conductor Repair Product Family Description Standards Features Max. Temperature Temporary / Permanent Re-Enterable / Re-Workable Side Entry Installation Practices & Instructions Tooling MiniSeal Splices D-436-XX D-200-XX Sealed wire-to-wire crimp splice SAE AS81824/1 SAE AS81824/11 Pending High temperature Sealed Immersion resistant 26 thru 12 AWG 150°C 200°C Perm — — RCPS-200-20 AD-1377 Heat gun In-Line Sealed Crimp Splices W-096-XX Sealed wire-to-wire crimp/solder splice EN3373-001 & 013 High temperature Immersion resistant 26 thru 12 AWG 260°C Perm — — RPIP-685-00 AS-1377-S Heat gun SolderSleeve Shield Terminators S-200-XX Silver/nickel braid termination SAE AS83519/5 Pending High temperature Seals to PTFE 200°C Perm — — RCPS-100-71 Heat gun SolderSleeve Splices D-1744-XX Sealed wire-to-wire solder splice NAS 1744 Sealed Immersion resistant 26 thru 12 AWG 150°C Perm — — RPIP-850-00 Heat gun RF One-Step Connectors RBD-XX-X-XX RTD-XX-X-XX Solder termination Meets performance requirements of MIL-C-39012 up to 2.8 GHz Excellent strain relief Sealed 150°C Perm 3 — RPIP-683-00 Heat gun MIL-STD-1553b Data Bus USAF 8340708 Sealed EMI resistant 150°C Perm — — RPIP-600-12 AD-1377 Heat gun WIRE AND CABLE REPAIR PRODUCTS Data Bus Splice Kit D-150-0708-5 SolderShield Splices D-150-0XXX Shielded splice for coax and twisted pairs Sealed EMI resistant 150°C Perm — — RCPS-150-02 AD-1377 Heat gun SolderShield Splices D-155-XXXX Shield-only splice Sealed EMI resistant 150°C Perm — — c/w drawing Heat gun Cold Applied Splices D-436-3X-COLD Gel sealed in-line butt crimp SAE AS81824/12 Sealed Altitude immersion No heat gun required 26 thru 12 AWG 150°C Perm — — RPIP-1102 AD-1381-1 C-Wrap Repair Sleeves D-150-C-1X Jacket repair wrap SAE AS6224/1 pending Sealed 26 thru 12 AWG 150°C Perm — 3 RPIP-1101 Heat gun M81969/8 removal tool Rayseal Repair Sleeves D-260-C-X Jacket repair wrap SAE AS6224/2 in process Sealed 10 AWG thru 4/0 AWG 260°C Perm — 3 RPIP-1106 CV2014 Heat gun PR-38 Reflector SolderTacts Coax Contacts D-602-0140 Pin D-602-0141 Socket One-piece solder contact MIL-DTL-38999 Series I thru IV M39029/76 and 77 Unsealed 150°C Perm — 3 ES61226 Heat gun AD-1565 fixture DEUTSCH Crimp Contacts 38943-2238941-22 Crimp Contact (Size 22) M39029/56-348 Socket M39029/58-360 Pin MIL-DTL-38999 Series I thru IV M39029/56 & 59 Unsealed 125°C Perm — — Crimp tool specific Crimp tool SOLISTRAND Splices Butt or inline crimp splice MIL-T-7928 T Type 1, Class 1 & 2 Unsealed 26 thru 2 AWG 1/0 AWG thru 600 MCM 170°C Perm — — Crimp tool specific Various crimp STRATO-THERM Splices High-temp splice Unsealed 22 thru 10 AWG 649°C Perm — — Crimp tool specific Various crimp COPALUM Splices Butt or inline crimp splice for copper or aluminum Unsealed Dry crimp 8 thru 3/0 AWG aluminum 10 thru 2/0 AWG copper 150°C Perm — — Crimp tool specific Various crimp LightCrimp Fiber Optic Splices Fiber-optic field splice 250/ 900 um buffered fiber 1.8/2.0 mm jacket Sealed 70°C Perm — — 408-10193 Kit Bundle and Shield Repair Product Family Description Standards Features Max. Temperature Temporary / Permanent Re-Enterable / Re-Workable Side Entry Installation Practices & Instructions Tooling High-Shrink-Ratio Tubing RP-4800-XX 4:1 shrink ratio VDE 0341 PT 9005 Part A SAE AMS-DTL-23053/5 High temperature Sealed & Unsealed 135°C Perm 3 — COP551 Heat gun High-Shrink-Ratio Flexible Tubing HRHF-XX 5.5:1 shrink ratio High temperature Sealed & Unsealed 135°C Perm 3 — COP551 Heat gun High-Shrink-Ratio Tubing HRHT-XX 5.5:1 shrink ratio SAE AMS-DTL-23053/15 (except some sizes) High temperature Sealed & Unsealed 135°C Perm 3 — COP551 Heat gun Ultra-High-Shrink-Ratio Tubing URHT-XX Up to 8:1 shrink ratio UL E85381 High temperature Sealed & Unsealed 135°C Perm 3 — COP551 Heat gun RayOLOn Roll-On Sealing Sleeves LNCL-XX-XXX Roll-on sleeve Reusable Nonshrink Gel strips for sealing NSN listed 70°C Perm & Temp 3 — TUS-41-3007 — RayRim Edging Material Protective, self-adhering edging profile Edge protection 80°C Perm 3 3 PIP-067 Heat gun Side-Entry Bushing SEB-XX Coiled bushing Side entry 180°C Perm 3 3 N/A — RayBraid Tubular Copper Braid Ray101-XX ( tin plated) Ray103-XX (nickel plated) LWB-10X-XX (lightweight) Copper braid over plastic former Pull on Add heat shrink tubing for sealing Alternative to braiding machine 150°C 200°C Perm 3 — COP361 — Electrical Shielding Tape 000W280 Shielded gauze tape Tinned copper Wrapping transitions 150°C 200°C Perm 3 3 — — INSTALITE Cable Bundle Management Sleeves CBMS-XX-P Low friction, light weight system for open wire bundle management RW3042 Very lightweight Easy to install Uses standard termination equipment/method Low friction 150°C Perm — — ELE-3COP-365 Available Product Family Description Standards Features Max. Temperature Temporary / Permanent Re-Enterable / Re-Workable Side Entry Installation Practices & Instructions Tooling Wrap-Around Heat-Shrink Boot 209W2XX-XX Zipper termination spine Allows repair when there is no access to end of harness 200°C Perm — 3 Heat gun Tinel-Lock Splice TXS51-XX Split metal ferrule, for bandstrap shield splice Two piece Midpoint shield butt splice 150°C to 200°C Perm 3 3 Banding tool Tinel-Lock Splice TSR-XX Metal ferrule for Tinel shield splice Midpoint shield butt splice 150°C to 200°C Perm 3 — Tinel heat tool HexaShield Adapters Hex-XX…. Metal ferrule individual shield terminations Overall shield termination 150°C to 200°C Perm 3 — Torque tool Bandstrap BND-1225S Steel straps, nickel or cadmium plated Easy replacement of shield termination 150°C to 200°C Perm 3 3 Banding tool Side-Entry Tinel Ring SETR-XX Split Tinel Ring shield termination Notch engagement Easy replacement of Tinel Ring 150°C to 200°C Perm 3 3 Tinel heat tool SAE AMS-DTL-23052/10 MIL-PRF-46846 Type II Class 1 Backshell Terminations Jacket Repair Standards Features Max. Temperature Temporary / Permanent Re-Enterable / Re-Workable Side Entry Installation Practices & Instructions Tooling High-temperature, side-entry, shrinkable repair tape RT-1381 High temperature Sealed Fluids resistant Altitude immersion Moderate peel strength 200°C Perm 3 3 TUS-41-3032 Heat gun PTFE tape Bonds to itself RK-6019 Supplement with adhesive at ends for sealing 130°C Perm & Temp 3 3 ELE-3COP-606 c/w data sheet HSL#04146 Heat gun High temperature sealing Low peel Supplement with heat shrink tubing for mechanical protection 200°C Temp 3 3 408-9716 N/A Product Family Description High-Temp Heat-Shrink Tape RT-555-TX.X-A260-XX Self-Amalgamating Tape S-1081 Silicone Fusion Tape 608036 Chemical- and Abrasion-Resistant Heat-Shrink Tubing DR-25 2:1 shrink ratio SAE AMS-DTL-23053/16 VG95343 Part 5 Type D DEF STAN 59-97 Issue 3 Sealing, strain-relief Mechanical protection Supplement with adhesive 150°C Perm 3 — ELE-3COP-551 PIP-068 COP551TUS-41-3024 Heat gun High-Temperature Heat-Shrink Tubing RT-555-XX 2:1 shrink ratio RT-555 High temp Mechanical protection Supplement with adhesive 200°C Perm 3 — ELE-3COP-551 Heat gun Semiflexible Dual-Wall Heat-Shrink Tubing HTAT-XX 4:1 shrink ratio Hotmelt adhesive SAE AMS-DTL-23053/16 Sealing, strain-relief 125°C 3 3 — COP610 Heat gun Heat-Shrink Molded Parts AT-099-XX INSTALITE High shrink ratio Elastomer sleeve MIL-S VG95343 VG95343/XX AS85049/XX Sealing, strain-relief Heat-activated epoxy adhesive Refurbish backshell Anti-rotation 150°C Perm 3 — COP554 Heat gun Helical Convolex Conduit Tubing HCTE High temperature, fluid resistant Conduit, nonheat shrink VG96936 Part 6 RT-1162 High temp Impact protection Flexing Supplement with shrink boots Supplement with adhesive 200°C Perm 3 — COP566 N/A COPALUM Splice Cover RT-555-XXX-YYY-A287 High-temperature, heat-shrinkable, fluid-resistant sealing sleeves FAR Part 25 FAA Standard Sealed, high temp 200°C 3 3 — TUS-41-3026 Heat gun Wrap-Around Marker WM-SCE Wrap around heat-shrink identification marker Adhesive lined Harness marking Any difficult to access area 135°C 3 3 3 411-121004 Heat gun PTFE tape Thermal printer S1260 Adhesive Tape Fast, permanent repair to high temperature PTFE jacket RT-1050/29 High temperature sealing Fluid resistance Seals to PTFE Cures with heat gun, no oven required 240°C Perm — 3 TUS-44-3039 Heat gun rated to 2200 W Epoxy Adhesive S-1125 Two-component liquid Sealing and mechanical bonding VG95343/15 RK-6619 Flexibility Potting High peel strength Room temp cure, no oven required 240°C Perm — 3 COP604 N/A RT-1050/3 Flexibility High peel strength No curing Heat gun set Re-workable 120°C Perm 3 3 COP607 Heat gun RK-6627 Flexibility, Potting, Braid shield termination Low electrical resistance No heat, no solder, no clamping Supplement with structural/ sealing epoxy Caution with shelf life & storage 150°C Perm — 3 COP522 COP505 N/A Flexibility Mechanical protection Nonself-amalgamating Supplement with adhesive for sealing and bonding 135°C Perm — 3 TDR25INSTALL Heat gun Hotmelt Adhesive Tape S-1048 Sealing and mechanical bonding Conductive Epoxy S-1184 Two-component liquid Sealing and mechanical bonding Shrink Tape T-DR-25 No adhesive Sealing and mechanical bonding LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/harnessrepair COPALUM, C-Wrap, DEUTSCH, HexaShield, INSTALITE, LightCrimp, MiniSeal, RayBraid, RayOLOn, RayRim, Rayseal, SolderShield, SolderSleeve, SolderTacts, SOLISTRAND, STRATO-THERM, Tinel, Tinel-Lock, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2016 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773735-5  08/16    AEROSPACE, DEFENSE & MARINE /// REPAIR PRODUCTS QRG