68036

Instruction Sheet Crimping Die Assemblies for COPALUM* Terminals and Splices and HF- 30 Pin and Socket Contacts 408-- 2353 25 MAR 10 Rev B Crimping Head (Ref) Tool Head Radii Retaining Screw Stationary Die (Nest) Die Radii Setscrew in Ram CRIMPING DIES USED IN . . . CRIMPING HEAD 69082, 1752786-- 1 68034 68035 68036 68037 68037--1 68050 CRIMPING HEAD 69099, 1752868-- 1 68043 68044 68045 68046 68047 68048 68049 Flats on Shank Moving Die (Indenter) Figure 1 1. INTRODUCTION This instruction sheet covers the use of Crimping Die Assemblies listed in Figure 1, which are used to crimp COPALUM Terminals and Splices and HF--30 Pin and Socket Contacts. The die assemblies are used in Crimping Heads 69082, 69099, 1752786--1, and 1752868--1. Refer to instruction sheet packaged with the crimping head for information concerning die installation and general performance of the head. Read these instructions thoroughly before using the die assemblies. See Section 7, REVISION SUMMARY, for revision information. NOTE i All dimensions on this document are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference only and are not drawn to scale. 2. DESCRIPTION The die assemblies consist of stationary dies (nest) and moving dies (indenter). Refer to Figure 2A (COPALUM contacts) or Figure 2B (HF--30 Contacts) to ensure the compatibility of die assemblies, crimping heads, and terminals and splices. These dies are used to crimp COPALUM Terminals and Splices on No. 8 through 500 MCM stranded or solid, aluminum or copper{ wire and HF--30 Pin and Socket Contacts for stranded aluminum and copper wire sizes specified in Figure 2B. Dies are coated with preservative to prevent rust and corrosion. Wipe this preservative away from dies, particularly from crimping areas. For further instructions on the hydraulic power unit and hydraulic crimping heads, refer to the instructions packaged with these tools. 2.1. Die Installation DANGER AVOID PERSONAL INJURY. Exercise extreme caution when using power unit. Avoid depressing foot switch or trigger control when installing or removing die assemblies. DO NOT MIX DIE COMPONENTS FROM DIFFERENT DIE SETS. The radii of both dies must match the radii of the tool. See Figure 1. Crimping head No. 69099 is illustrated throughout this publication; however, die insertion, die removal and crimping instructions are the same for 69099, 69082, 1752786--1, and 1752868--1 crimping heads. Proceed as follows: 1. Loosen retaining screw in top section of crimping head. See Figure 1. {Butt Splices Only. Refer to Paragraph 3.3 TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111 E2010 Tyco Electronics Corporation, Berwyn, PA PRODUCT INFORMATION 1-- 800-- 522-- 6752 All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 12 LOC B 408- 2353 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 2. Insert shank of stationary die into top section of crimping head and tighten retaining screw. NOTE i Ensure that the dies are inserted fully and that the “flats” on shanks are facing the operator. 3. Activate power unit to advance ram until setscrew is visible. DANGER AVOID PERSONAL INJURY. Exercise extreme caution when using power unit. Avoid depressing foot switch or trigger control when installing or removing die assemblies. 4. Loosen setscrew and insert shank of moving die into ram well. Tighten setscrew. 5. Activate power unit to complete cycle and allow ram to return to down position. See Figure 2A for COPALUM Terminal and Splices or Figure 2B for HF--30 Pin and Socket Contacts. 2. Strip wire to dimension indicated in Figure 2A for COPALUM Terminals and Splices or Figure 2B for HF--30 Pin and Socket Contacts. CAUTION ! 3.2. Crimping COPALUM Terminals DANGER 2.2. Die Removal 1. Loosen retaining screw in top section of crimping head and remove die. 2. Raise ram to full up position. Loosen setscrew in ram and remove die. DANGER AVOID PERSONAL INJURY. Exercise extreme caution when using power unit. Avoid depressing foot switch or trigger control when installing or removing die assemblies. 3. WIRE STRIPPING AND CRIMPING PROCEDURE 1. Select the proper size terminal, splice, or HF--30 pin and socket contact for the wire size being used. AVOID PERSONAL INJURY; when operating power unit, exercise caution while holding terminals or wire near crimping area. Never place anything within the crimping dies except COPALUM terminals and splices and HF--30 pin and socket contacts. 1. Ensure that the wire size stamped on the terminal corresponds with the size marked on the dies. 2. Center terminal wire barrel in stationary die. Terminals may be crimped with tongue facing either die. (Tyco Electronics recommends the terminal positioning shown in Figure 3:) (tongue toward moving die.) NOTE 3.1. Wire Stripping Procedure Do NOT nick or cut conductor strands. When stripping wires for HF--30 Pin and Socket Contacts, be sure to remove clear plastic insulation material from conductors prior to crimping. i Depending on conductor hardness, and if near maximum conductor CMA limit is reached, some cracking may occur in crimp area when terminal is crimped with tongue toward stationary die. WIRE STRIP LENGTH MIN MAX WIRE SIZE mm2 CMAD RANGE CRIMPING DIE ASSY 8 6 6.638 -- 10.540 10.540 -- 16.772 13,100 -- 20,800 20,800 -- 33,100 10 32 [.4062] 10.32 [ 4062] 11 90 [.4687] 11.90 [ 4687] 68043 68044 4 16.772 -- 26.652 33,100 -- 52,600 14.29 [.5625] 15.88 [.6250] 68045 2 1/0 26.652 -- 42.412 42.412 -- 60.55 52,600 -- 83,700 83,700 -- 119,500 2/0 3/0 60.55 -- 76.26 76.26 -- 96.27 119500 -- 150,500 150,500 -- 190,000 4/0 250 MCM 300 MCM 96.27 -- 117.049 117.049 -- 152.01 152.01 -- 192.55 400 MCM 500 MCM 192.55 -- 242.20 242.20 -- 304.02 68046 68047 18 25 [.7187] 18.25 [ 7187] 19 84 [.7812] 19.84 [ 7812] 190,000 -- 231,000 231.000 -- 300,000 300,000 -- 380,000 19.10 [.75] 28.58 [1.125] 31.75 [1.250] 20.64 [.8125] 31.75 1.250 34.93 [1.375] 68050 68034 68035 380,000 -- 478,000 478,000 -- 600,000 34.93 [1.375] 38.1 [1.50] 38.1 [1.50] 41.28 [1.625] 68036 68037 CRIMPING HEAD 69099 1752868--1 68048 68049 69082 1752786--1 DCircular Mil Area Figure 2A (For Crimping COPALUM Terminals and Splices -- See Paragraphs 3.2, 3.3, and 3.4) 2 of 12 Tyco Electronics Corporation Rev B 408- 2353 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts HF-- 30 Socket Contact Assembly Nest (Stationary Die) 2 Part Number, Revision Information 1 HF-- 30 Pin Contact Assembly Ensure Terminal Dash Number Identifier Stamped on Terminal Agrees with Crimp Die Assembly Part Number and Wire Size Prior to Crimping WIRE TYPE-- STAMPED WIRE AREA (mm2) NOMINAL WIRE CMA 185 Alum 185 150 240 Copper Alum 150 240 185 300 240 Copper Alum Copper 400 300 SWIRE SIZE (mm2) WIRE STRIP LENGTH (mm) Indenter (Moving Die) SCRIMPING DIE ASSY ASSY. STERMINAL DASH NO. IDENTIFIER SCRIMPING DIE EMBOSSMENT IDENTIFIER ------z --1 300 ------z ------z ------z --1 --2 300 400 400 600 600 365,102 MIN 23.4 MAX 26.6 296,029 473,646 23.4 25.9 26.6 29.1 185 300 240 365,102 592,058 473,646 25.9 29.7 29.7 29.1 32.9 32.9 68037--1zz 68037--1zz --2 --3 --3 Alum 400 789,410 29.7 32.9 68037zz --4 500 Copper 300 592,058 29.7 32.9 68037zz --4 500 CRIMPING HEAD 69082 1752786--1 SEnsure terminal dash number, crimp die assembly part number including its associated embossment identifier, and wire size stamped on wire, all agree prior to crimping. z Contact Tyco Electronics Engineering for preliminary part number information. zzPending product qualification approval. Figure 2B (For Crimping HF--30 Pin and Socket Contacts -- See Paragraph 3.5) Stationary Die Top of Terminal Tongue Faces Moving Die End of Wire Must be Flush with or Extend Beyond End of Wire Barrel Rev B Detail A COPALUM Terminal Center Wire Barrel in Die Moving Die Detail B COPALUM Butt Splice View Port Faces Stationary Die End of Splice Flush with Side of Die End of Wire Butts Against Wire Stop Figure 3 (cont’d) Tyco Electronics Corporation 3 of 12 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 408- 2353 Detail C COPALUM Parallel Splice Center Splice in Die Ends of Wires Must be Flush with or Extend Beyond Ends of Splice Same Criteria Applies Hydraulic Crimp Head Stationary Die (Nest) Pin Contact Assembly HF-- 30 End of Barrel Flush with Edge of Die Socket Contact Assembly HF-- 30 Moving Die (Indenter) Detail E to Pin Contact Detail D HF--30 Contact Wire inserted fully into contact until insulation bottoms on edge of contact. No wire strands should be visible. Housing Stop on Bottom HF-- 30 Contact Location Stationary Die (Nest) Flat Planar Surface of Crimp Die Nest Middle Plane of Contact Pin Contact Assembly HF-- 30 Contact Location: The middle plane of contact should be parallel to the planar surface of the crimp die nest. This will prevent twist in the crimp relative to the planar mating surface of the contact. This applies to both pin and socket contacts. Figure 3 (end) 4 of 12 Tyco Electronics Corporation Rev B Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 3. Activate power unit so that moving die advances and holds terminal in place. Do NOT deform terminal wire barrel. 4. Insert stripped wire all the way into terminal wire barrel. End of wire must be flush with or extend beyond end of wire barrel as shown in Figure 3, Detail A. See Figure 3, (Detail D and E), for HF--30 Contacts. 5. Activate power unit to complete crimp. 6. Refer to Figure 5A and Section 4, CRIMP INSPECTION. 3.3. Crimping Procedure (COPALUM Butt Splice) 1. Position butt splice in stationary die so that end of splice is flush with sides of dies and view port in splice is facing stationary die. See Figure 3, Detail B. 2. Activate power unit so that moving die advances and holds splice in place. Do NOT deform splice wire barrel. 3. Insert stripped wire into splice wire barrel until end of wire butts against wire stop as shown in Figure 3, Detail B. NOTE i For aluminum--to--aluminum applications, butt splices will accept the same wire size at either end. For aluminum--to--copper applications, however, the size of the copper wire must be “stepped down” to the next smaller wire size to compensate for differences in the physical properties of copper and aluminum. Determine correct splice wire loading by referring to CMA range listed in Figure 2. If “stepping down” to a smaller wire size is not desirable, i.e., if aluminum--to--copper applications are to be made using the same size wire at each end of the butt splice, Tyco Electronics recommends that the perforated sleeve be removed from inside that particular end of splice that is to be crimped on copper wire. When two or more wires are used in either end of butt splice, combined cross--sectional area must be within the CMA range listed for the splice in Figure 2. 4. Activate power unit to complete crimp. 3.4. Crimping Procedure (COPALUM Parallel Splices) 1. Center parallel splice in stationary die as shown in Figure 3, Detail C. 2. Activate power unit so that moving die advances and holds splice in place. Do NOT deform the splice. 3. Insert stripped wires all the way into splice. Ends of wires must be flush with or extend beyond ends of splice. 4. Activate power unit to complete the crimp. NOTE i Rev B If terminal or splice sticks in die after crimping, apply rocking action to remove from die. 5. Refer to Figure 5A and Section 4, CRIMP INSPECTION. 3.5. Crimping Procedure (HF- 30 Pin and Socket Contacts) 1. Ensure the terminal dash number, crimp die assembly, and wire size agree with table in Figure 2B prior to crimping. 2. Visually inspect contacts for presence of insert. See Figure 4. DANGER Verify perforated insert is present prior to crimping contact assembly. Crimp will not function properly without insert. 3. Center pin or socket contact wire barrel in stationary die as shown in Figure 3, Detail D & E. 4. Activate power unit so that moving die advances and holds contact in place. Do NOT deform the contact wire barrel. 5. Insert properly stripped wires all the way into contact. Insulation should butt up against contact wire barrel, see criteria identified in Figure 3, Detail D. 6. Activate power unit to complete the crimp. NOTE i 5. To crimp other half of butt splice, remove and rotate splice 180_ end--over--end. If splice cannot be rotated, rotate crimping head. Reposition uncrimped half in stationary die as described in Step 1. Insert wire and then crimp the splice. 6. Refer to Figure 5A and Section 4, CRIMP INSPECTION. 408- 2353 If contact sticks in die after crimping, apply rocking action to remove from die. Use Tyco Electronics Lubricant (pat number 168433--1) to prevent sticking of HF--30 contacts in crimping dies. Apply a thin coat to die surfaces periodically. Do NOT lubricate excessively. Remove excess lubricant from surface as required. Lubricant transferred from the crimp area onto certain terminations may affect the electrical characteristics of an application. 7. Refer to Figure 5B and Section 4, CRIMP INSPECTION. Tyco Electronics Corporation 5 of 12 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 408- 2353 Crimping Die Assemblies for COPALUM* Terminals and Splices and HF-- 30 Pin and Socket Contacts HF--30 Socket Contact Assembly HF--30 Pin Contact Assembly CAUTION ! Verify perforated insert is present prior to crimping contact assembly. Crimp will not function properly without insert. Figure 4 (See Paragraph 3.5.2) 6 of 12 Tyco Electronics Corporation Rev B 408- 2353 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 4. CRIMP INSPECTION for COPALUM Terminals and Splices (Figure 5A) and HF- 30 Pin and Socket Contacts (Figure 5B) Inspect crimped contacts by checking the features described in Figure 5A or 5B as applicable. Use only the terminals, splices, and contacts that meet the conditions shown in the “ACCEPT” column. “REJECT” terminals, splices, and contacts can be avoided through careful use of the tabular information in Figure 2A or 2B and the instructions Section 3, and by performing regular die maintenance as instructed in Section 5. COPALUM Terminals and Splices ACCEPT REJECT 3 4 1 5 Terminal 2 6 4 2 3 Wire Range Stamped Here Wire Range Stamped Here 1 1 1 1 Parallel Splice 1 4 4 5 5 4 1 Butt Splice 1 3 4 2 Wire Range 2 Stamped Here Wire Range Stamped Here 3 1 Crimps centered. Crimp may be slightly off center BUT NOT OFF END OF WIRE BARREL. 2 CMA of wire being used matches wire range specified for each terminal dash number. 3 Insulation does not enter wire barrel. 4 Wire is visible through inspection hole of butt splice, and is flush with or extends slightly beyond end of terminal wire barrel. 5 On parallel splices, bare wire ends must be flush with or extend slightly beyond end of barrel. 1 Crimped off end of splice or terminal. 2 CMA of wire being used does not match wire range stamped on terminal, splice, or dies. 3 4 Insulation entered barrel of terminal or splice. CHECK FOR INCORRECT STRIP LENGTH. Wire not inserted far enough in terminal or splice. End of wire must be visible through inspection hole of butt splices, and be flush with or extend slightly beyond end of terminal wire barrel or parallel splice. 5 Excessive “flash” indicates wrong wire, terminal, splice, or die combination was used. 6 Nicked or missing strands. Figure 5A (Crimp Inspection Criteria for COPALUM Terminals and Splices) Rev B Tyco Electronics Corporation 7 of 12 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 408- 2353 HF- 30 Pin and Socket Contacts ACCEPT 1 6 Cutout for Housing Latch Bottom View 3 Top View Housing Stop Cutout for Housing Latch 7 1 Bottom View 3 Top View Cutout for Housing Latch 1 Crimps centered. Crimp may be slightly off center BUT NOT OFF END OF WIRE BARREL. 3 Insulation does not enter wire barrel. No nicked, missing, or broken wire strands. 6 7 Cutout for Housing Latch Crimp die embossment, and wire size agree with table in Figure 2. The verification of the correct terminal dash number used with proper crimp die and wire size must be done prior to crimping of contacts. See Paragraph 3.5.1. Crimp die embossment, and wire size agree with table in Figure 2. The verification of the correct terminal dash number used with proper crimp die and wire size must be done prior to crimping of contacts. See Paragraph 3.5.1. Figure 5B (Crimp Inspection Criteria for HF--30 Pin and Socket Contacts) 8 of 12 Tyco Electronics Corporation Rev B Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 5. MAINTENANCE/INSPECTION DANGER AVOID PERSONAL INJURY; exercise extreme caution when using power unit. Avoid depressing foot switch or trigger control when installing or removing die assemblies. Customer--replaceable parts are listed in Figure 9. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. 408- 2353 2. Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas. If damage is evident, the dies must be replaced or repaired. Examples of possible damaged die closure surfaces are shown in Figure 6. If desired, you may return them to Tyco Electronics for evaluation and repair (see Section 6, REPAIR). Pitted Crimping Die Assemblies are inspected before shipment. Tyco Electronics recommends that the die assembly be inspected immediately upon arrival at your facility to ensure that it has not been damaged during shipment. 5.1. Daily Maintenance It is recommended that each operator of the tool be made aware of -- and responsible for -- the following three steps of daily maintenance: 1. Remove dust, moisture, and other contaminants with a clean brush, or a soft, lint--free cloth. Do NOT use objects that could damage the dies. Broken Corner 2. Make certain the dies are protected with a THIN coat of any good SAE 20 motor oil. DO NOT OIL EXCESSIVELY. NOTE i Wipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 3. When the dies are not in use, mate them and store the tool in a clean, dry area. 5.2. Periodic Inspection Tyco Electronics recommends that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. Though recommendations call for at least one inspection a month, frequency of inspection depends on: 1. The care, amount of use, and handling of the dies. 2. The presence of abnormal amounts of dust and dirt. B. Gaging the Crimping Chamber This inspection requires the use of a plug gage conforming to the diameters provided in Figure 7. Tyco Electronics does not manufacture or market these gages. The following procedure is recommended for inspecting the die closures. 1. Clean oil or dirt from the die closure areas, and plug gage elements. 2. Assemble and adjust dies to meet the “gage dimension” indicated in Figure 8, Detail A. 3. With dies positioned at the “gage dimension,” inspect the bar crimp closure using the proper plug gage. Align the GO element of the gage with the crimping chamber. Push the element straight into the chamber without using force. The GO element must pass completely through the crimping chamber without using force, as shown in Figure 8, Detail A. 4. Align the NO--GO element with the crimping chamber and try to insert it straight into the chamber. The NO--GO element may start entry, but must not pass through, as shown in Figure 8, Detail A. 3. The degree of operator skill. 4. Your own established standards. A. Visual Inspection 1. Remove all lubrication and accumulated film by immersing the die assembly in a suitable commercial degreaser that will not affect paint or plastic material. Rev B Figure 6 5. With dies positioned at “gage dimension,” check the right and left rectangular crimp closures using the proper plug gage in the same manner as Steps 4 and 5; see Figure 8, Detail B. Tyco Electronics Corporation 9 of 12 408- 2353 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts Suggested Plug Gage Design - Bar Crimp GO Dim. NO--GO Dim. “B” Dia. GO Dim. NO--GO Dim. “G” Dia. “B” Dia. Bar Crimp Closure Configuration DIE SET Suggested Plug Gage Design - Rectangular Crimp “G” Dia. Rectangular Crimp Closure Configuration 50.8 [2.00] Min. Typ. GAGE ELEMENT DIMENSIONS (“B” DIA) GO NO-- GO 68034 5.512--5.519 [.2170--.2173] 5.763--5.766 [.2269--.2270] 68035 6.172--6.180 [.2430--.2433] 68036 DIE SET 50.8 [2.00] Min. Typ. GAGE ELEMENT DIMENSIONS (“G” DIA) GO NO-- GO 68034 12.624--12.631 [.4970--.4973] 12.977--12.979 [.5109--.5110] 6.424--6.426 [.2529--.2530] 68035 13.945--13.952 [.5490--.5493] 14.298--14300 [.5629--.5630] 6.960--6.967 [.2740--.2743] 7.211--7.214 [.2839--.2840] 68036 15.596--15.603 [.6140--.6143] 15.949--15.951 [.6279--.6280] 68037 7.874--7.882 [.3100--.3103] 8.125--8.128 [.3199--.3200] 68037 17.526--17.534 [.6900--.6903] 17.879--17.882 [.7039--.7040] 68037--1 7.239--7.247 [.2850--.2853] 7.490--7.493 [.2949--.2950] 68037--1 16.332--16.340 [.6430--.6433] 16.685--16.688 [.6569--.6570] 68043 1.702--1.709 [.0670--.0673] 1.953--1.956 [.0769--.0770] 68043 4.1191--4.199 [.1650--.1653] 4.544--4.547 [.1789--.1790] 68044 2.007--2.014 [.0790--.0793] 2.258--2.260 [.0889--.0890] 68044 5.258--5.265 [.2070--.2073] 5.611--5.613 [.2209--.2210] 68045 2.464--2.471 [.0970--.0973] 2.715--2.718 [.1069--.1070] 68045 5.715--5.723 [.2250--.2253] 6.068--6.071 [.2389--.2390] 68046 2.718--2.725 [.1070--.1073] 2.969--2.972 [.1169--.1170] 68046 6.629--6.637 [.2610--.2613] 6.982--6.985 [.2749--.2750] 68047 3.404--3.411 [.1340--.1343] 3.655--3.658 [.1439--.1440] 68047 7.925--7.932 [.3120--.3123] 8.278--8.280 [.3259--.3260] 68048 3.835--3.843 [.1510--.1513] 4.087--4.089 [.1609--.1610] 68048 8.865--8.872 [.3490--.3493] 9.218--9.220 [.3629--.3630] 68049 4.343--4.351 [.1710--.1713] 4.595--4.597 [.1809--.1810] 68049 9.881--9.888 [.3890--.3893] 10.233--10.236 [.4029--.4030] 68050 4.8511--4.859 [.1910--.1913] 5.103--5.105 [.2009--.2010] 68050 11.201--11.209 [.4410--.4413] 11.554--11.557 [.4549--.4550] Figure 7 If both the bar crimp and the rectangular crimp closures meet the plug gage conditions, the closures may be considered dimensionally correct and should be lubricated with a thin coat of any good SAE 20 motor oil. If the dies do NOT conform, the dies must 10 of 12 be replaced or repaired before returning them to service. See Section 6, REPAIR. For additional information concerning the use of the plug gage, refer to Instruction Sheet 408--7424. Tyco Electronics Corporation Rev B 408- 2353 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts Inspection of Bar Crimp Closure Inspection of Rectangular Crimp Closure Left Die Closure Detail A Detail B Right Die Closure Gage Dimension: 42.27 [1.664] for 8-- 3/0 Sizes 74.3 [2.925] for 4/0-- 500 MCM Sizes Radius of Bar Crimp “GO” Gage Must Enter to Radius of Bar Crimp “GO” Gage Must Pass Completely Through the Die Closure “NO-- GO” Gage May Enter Partially, but Must Not Enter to Radius of Bar Crimp “NO-- GO” Gage May Enter Partially, but Must Not Pass Completely Through the Die Closure Figure 8 6. REPAIR/REPLACEMENT 7. REVISION SUMMARY Replaceable parts are listed in Figure 9. Parts other than those listed in Figure 9 should be replaced by Tyco Electronics to ensure quality and reliability of the tool. Order replacement parts through your Tyco Electronics Representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 1--717--986--7605, or write to: CUSTOMER SERVICE (38--35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105--3608 For tool repair service, please contact an Tyco Electronics Representative at 1--800--526--5136. Rev B S Updated document to corporate requirements S Added new part number 68037--1 to tables in Figures 1, 2, 7, and 9 S Added, deleted, or changed text in Section 2, S S S S S Paragraphs 3.1.1, 3.1.2 CAUTION, 3.2 DANGER, 3.2.1, 3.2.2, and SubHeadings 3.2, 3.3, and 3.4 Deleted old and added new artwork to Figure 2 Added new Paragraph 3.5.1 and renumbered Added new Figure 4 and renumbered Added new callouts to Figures 1, 2B, 3, and deleted callout and added text to Figure 5B Combined Figures 6 and 7 and renumbered Tyco Electronics Corporation 11 of 12 408- 2353 Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts 2 1 ASSEMBLY ITEM 1 MOVING DIE (INDENTER) ITEM 2 STATIONARY DIE (NEST) 68034 1--307586--3 1--307585--3 68035 1--307586--4 1--307585--4 68036 1--307586--5 1--307585--5 68037 1--307586--6 1--307585--6 68037--1 1--307586--7 1--307585--7 68043 307586--1 307585--1 68044 307586--2 307585--2 68045 307586--3 307585--3 68046 307586--4 307585--4 68047 307586--5 307585--5 68048 307586--6 307585--6 68049 307586--7 307585--7 68050 307586--8 307585--8 Figure 9 12 of 12 Tyco Electronics Corporation Rev B