687658-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 3 D 4 5 6 7 8 4 3 LOC A ALL RIGHTS RESERVED. 9 ITEM 24 459655-2 IS REQUIRED TO APPLY FASTON PRODUCTS. 10 3 4 & 12 INCH SECTIONS. 4 INSTALL SPACERS, ITEM 76, AS REQUIRED AT ASSEMBLY BETWEEN ITEMS 39 AND 44 TO LIMIT PLAY IN LOWER SLIDE ASSEMBLY TO .006 MAX. REF REF 1 2 1 1 1 INSTALL ITEM 126 WHEN RUNNING 12-10 AWG SOLISTRAND PRODUCT. 5 1 12-10 BUTT SPLICES, REMOVE ITEM 20, AND INSTALL ITEMS 127 AND 128 INTO 2ND 6-32 HEX NUT IS TO SECURE THE TO THE HEAD OF THE SCREW. 1 1 1 1 1 1 3 C 1 2 REF 10 9 8 9 8 9 7 2 1 REF 2 4 1 1 1 1 1 2 5 B 28 2 2 1 1 1 1 1 1 1 1 1 1 1 2 4 1 2 3 A 1 1 2 1 1 2 4 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 4 1 2 3 1 - IN - 4-21000-2 318318-3 21018-5 811242-2 318318-2 21024-4 2-21000-7 240639-3 1-690451-8 22306-1 23054-1 22202-3 21018-7 27319-4 23238-1 980285-2 257434-1 28560-1 818317-1 257435-1 2-21030-6 21009-2 690191-1 690170-1 690603-1 23241-6 459647-1 21000-9 23030-4 3-22279-2 3-21002-2 4-21000-0 22304-1 SCR, SKT HD CAP 10-32 X 1.750 TOOL HOLDER, LOWER 500 0 NUT, HEX, REG 6-32 500 BUMPER, HOLD DOWN 125 TOOL HOLDER, LOWER 0 WASHER, SPRG LOCK, REG NO 8 SCR, SKT HD CAP 8-32 X .500 STRIPPER (MACHINING) 500 500 SPACER, STRIPPER 150 ELBOW, STREET, 90 $ 0 VALVE, FLOW CONTROL 1/8 NPT NUT, HEX, JAM 5/16-18UNC NUT, HEX, REG 10-32 TUBING,POLY-FLO, NATURAL INSERT, COUPLING CONNECTOR, ELBOW, 90 $ , MINI SUPPORT, AIR CYLINDER AIR CYLINDER DOUBLE ACTING CLEVIS ARM PIN, DOWEL .2500 X 1.500 SCR, SET, SELF LOCKING 1/4-20 X .250 PLUG,NYLON SPRING, COMPRESSION SPRING ASSIST AMP-O-MATOR APPLICATOR BALL, STEEL GUIDE, TAPE SCR, SKT HD CAP 2-56 X .188 SCR, SKT HD CAP, S-LOCK, 6-32 X .625 SPRING, COMPRESSION SCR, BTN SKT HD CAP 1/4-20 X .375 SCR, SKT HD CAP 10-32 X 1.250 NIPPLE, HEX, PIPE FITTING 700 0 0 500 0 0 0 0 0 0 0 500 500 0 600 0 0 0 500 500 500 500 500 0 1 130 1 129 1 128 1 127 2 126 1 124 1 123 1 122 2 121 1 120 1 119 1 118 1 117 1 114 8 113 1 112 1 111 1 110 1 109 2 108 107 103 102 101 98 97 96 95 93 91 90 1 2 106 105 1 1 8 3 REF 1 2 2 6 1 1 2 1 -1 1 1 8 3 1 1 1 2 1 1 1 5 1 1 1 1 1 1 1 3 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 8 1 1 1 1 1 1 2 1 1 1 2 2 6 1 1 2 1 - 1-21030-3 DATE DWN APVD ECR-08-016422 28JUN2008 MY GB ECR-09-010088 04MAY2009 MY GB ECR-12-016502 20SEP2012 L.Z S.X ECR-19-000483 11JAN2019 FZ KZ 4-23620-3 21024-5 1-24954-2 815459-2 815459-1 SEE CHART 1-21000-8 459648-1 459645-1 459650-1 23030-1 690125-1 690124-1 459667-1 459658-1 2-21006-8 21030-8 459657-1 4-21000-1 459672-1 21017-2 461264-1 459674-1 459649-1 459646-1 5-21028-5 459651-1 459670-1 459652-1 459656-1 21004-1 459662-1 5-21004-7 690142-1 459663-1 2-22280-5 690212-1 459666-1 459668-1 459655-1 459655-2 459644-1 1-21000-3 459671-1 459655-3 318318-1 7-21000-4 459654-1 3-21000-6 459659-1 2-21002-6 21045-6 - 5-21028-1 U/M PART NO PIN, DOWEL .1875 X .750 75 0 FUNNEL, WIRE 74 0 DIE, ASSEMBLY 73 0 SCR, SKT HD CAP 6-32 X .250 72 500 SPRING, TERM. EJECT 71 0 PLATE, TERMINAL EJECT 70 0 SHAFT 69 0 SCR, SKT HD CAP, S-LOCK, 6-32 X .25 68 500 SHIM SUB-ASSY 65 0 WASHER, RAM (.115) 64 0 SPRING 63 0 KNOB, TERMINAL, FEED 62 0 SCR, SET, CUP POINT 6-32 X .188 61 500 PIN, DOWEL .1250 X 1.500 60 500 BLOCK, PIN, MOUNTING 59 0 SCR, SKT HD CAP 10-32 X 1.500 57 500 RAM 54 0 PLATE, IDENTIFICATION 53 0 HOUSING APPLICATOR 47 0 BLOCK, PIVOT MOUNT 45 0 BLOCK, SLIDE 44 0 PIN, SLOTTED SPRING .125 X .750 43 500 KNOB, HAND 42 0 BASE PLATE, APPLICATOR (CLOSED BARREL MINI-APPLICATOR) 41 0 CAM, BARREL 39 0 GIB 38 0 SCR, SKT HD SHLDR 1/4 DIA X .375 36 500 SLIDE, INSULATION CRIMPER 35 0 SCR, SKT HD SHLDR 1/4 DIA X .250 34 500 DISC, INSULATION 33 0 DISC, WIRE CRIMP 32 0 SPRING, COMPRESSION 31 500 POST, RAM 28 0 CAP, RAM 26 0 STOP, TERMINAL 25 0 STOP, TERMINAL 24 0 STRIPPER, TAPE 23 0 SCR, SKT HD CAP 4-40 X .250 22 500 RETAINER, TAPE CLOSED BARREL MINI-APPLICATOR 21 0 STOP, TERMINAL 20 0 TOOL HOLDER, LOWER 9 0 SCR, SKT HD CAP 8-32 X .312 8 500 SPACER 7 0 SCR, SKT HD CAP 10-32 X .625 5 0 SCR, BTN SKT HD CAP 10-32 X .375 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES - ITEM NO 23FEB2007 K. STAKEM CHK 23FEB2007 APVD 23FEB2007 T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - 114-2157 WEIGHT SIZE - Customer Drawing 1 500 DESCRIPTION DWN 3 500 PIN, SLOTTED SPRING .125 X .500 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 4 500 RING, RETAIN, EXTERN, 1/4 CRESCENT FINISH 6 500 PLATE, SUPPORT CAGE CODE A1 00779 CLOSED BARREL MINI APPLICATOR CLOSED BARREL DRAWING NO 687658 SCALE 7:60 RESTRICTED TO SHEET 1 OF - 2 B 27 0 WHEEL, TAPE FEED C 55 0 SCREW, DRIVE D 76 0 FUNNEL, WIRE - 77 500 SPACER, SHIM MATERIAL 78 500 WASHER, SPRG LOCK, REG NO 10 IN 86 500 PIN, RETAIN, GRVD, 1/4 X 1.050 DIMENSIONS: AMP 4805 REV 31MAR2000 AR DESCRIPTION ITEM 127 MAY NEED TO BE ADJUSTED WHEN SWITCHING TERMINALS. 8 - LTR AS2 1 2 P AS1 1 2 66 - REVISIONS DIST AS THESE FUNNELS ARE AVAILABLE TO AID WIRE INSERTION WHEN USED ON THE AOM CLS MACHINE. USE 815459-1 FOR 22-18 AWG PRODUCT AND 815459-2 FOR 16-14 AWG PRODUCT. WHEN RUNNING PN 459655-3, ITEM 55. THE URETHANE PAD 1 WHEN RUNNING 16-14 PIDG FASTON, P/N 640905-2, REMOVE ITEMS 9, 24, 25, 121, AND 122 AND INSTALL ITEMS 126, 127, 128. ADJUST HEIGHT OF 127 AND LOCK WITH 128. THESE ARE USED TO REDUCE TERMINAL TWISTING. USE ITEM 20 PN 459655-3 TO APPLY BUTT SPLICES. THIS ITEM NOT SUPPLIED WITH APPLICATOR. CUT TUBING TO 16 2 20 1. INSTRUCTION SHEET A18044 MUST ACCOMPANY THIS APPLICATOR. 2 5 AS2 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 20 LOC A 103 102 101 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - APPLICATORS SET UPS D 90 65 64 130 PRODUCT TYPE RING SPADES AND PIDG BUTT SPLICE PIDG PLASTI-GRIP 110 55 35 106 34 109 78 FASTON PIDG 6 119 105 57 128 BUTT SPLICES PLASTI-GRIP 118 128 127 108 3 LARGE EXPANSION PLASTI-GRIP AND PIDG 111 47 91 107 6 27 95 21 26-22 YELLOW 24-20 WHITE 22-16 RED 16-14 BLUE 12-10 YELLOW 26-24 YELLOW 22-18 CLEAR 22-18 RED 16-14 BLUE 14-12 GREEN 12-10 YELLOW 26-22 YELLOW 24-20 WHITE 22-16 RED 16-14 BLUE 12-10 YELLOW 12-10 YELLOW 69877 69878 59826-1*/69872 59827-1*/69873 59828-1*/69874 69877-2 90248-2 59826-1* 59827-1* 90240-2 59828-1* 69877 69878 69872 69873 69874 69897 22-18 16-14 12-10 68240-1 68241-1 68242-1 RING SPADES BUDGET 22-18 16-14 12-10 68259-1 68094 68260-2 .156 SERIES, SHUR PLUG, RECEPTACLE, FULLY INSULATED 16-14 BLUE RED BLUE YELLOW WHITE RED BLUE YELLOW BLACK/ YELLOW TERMINAL STOP FUNNELS 815459-1(22-18) 815459-2(16-14) 459655-2 (SUPPLIED W/687658-1) FUNNELS 815459-1(22-18) 815459-2(16-14) 459655-3 FUNNELS 815459-1(22-18) 815459-2(16-14) 459655-4 904438-1 GUIDE 904707-1 HOLDER 459655-1 (SUPLIED W/687658-1) FUNNELS 852426-3(22-18) 852426-1(16-14) 852426-2(12-10) 459655-1 (SUPPLIED W/687658-1) 59827-2 BLUE REMARKS ACCESSORIES 459655-1 (SUPPLIED W/687658-1) **459655-3 D FUNNELS 852426-3(22-18) 852426-1(16-14) 852426-2(12-10) REMOVE TERMINAL STOP 690455-2 STRIPPER 9 12--10 8 TO ASSIST THE TERM. ON THE DIE SIDE C REMOVE 240639-1 AND REPLACE WITH 690455-2 * TETRI-CRIMP DIE CONFIGURATION. ** REQUIRED FOR PIDG BUTT SPLICES ONLY. 57 22 23 117 DIE MARK YELLOW WHITE RED BLUE YELLOW YELLOW DIE SET NO RING SPADES SOLISTRAND 77 77 36 REVISIONS DIST 66 - 114 31 33 120 5 1 32 28 C 2 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 68 5 77 63 123 B 97 122 121 61 98 124 54 123 96 62 7 20 24 53 60 25 73 B 59 86 75 45 96 8 69 74 26 9 43 72 68 76 43 39 42 1 44 126 71 129 70 A A 38 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 41 DIMENSIONS: IN 93 4 AMP 4805 REV 31MAR2000 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23FEB2007 CHK 23FEB2007 APVD 23FEB2007 K. STAKEM T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - 114-2157 WEIGHT SIZE - Customer Drawing CAGE CODE A1 00779 CLOSED BARREL MINI APPLICATOR CLOSED BARREL DRAWING NO 687658 SCALE 7:10 RESTRICTED TO SHEET 2 OF - 2 AS2 REV