6994543001

Low-Fire-Hazard Wire and Cable Zerohal 100G Product Facts Meets requirements of VG 95218-20 Type E ■ Halogen free, low smoke ■ Highly flame retardant ■ Flexible, easy to install ■ Small size, lightweight (thin wall construction) ■ Applications System Zerohal 100G wire was originally developed to meet the requirements of German Specification VG 95218-20, Type E primary wire. ■ The construction is a dual wall combination of TE formulated polymer blends developed to meet the specification requirements while maintaining the desirable features of small size, lightweight, flexibility, nonwrinkling, ease of stripping, compatibility with standard stripping equipment, lack of recoil and mechanical robustness. System 100 Physical Characteristics Handleability Zerohal 100G wire has been designed for minimum recoil during harnessing operations, to be readily handleable by modern wiring and harnessing techniques and to be easily stripped with standard equipment and tools. Insulation - dual wall modified polymer blend Conductor - tin plated copper Available in: Americas Europe Asia Pacific ■ ■ ■ 9-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100G (Continued) Approvals TE Specification WSD912 (Electrical cables and insulated wires for signals and power. - Part 20: Single core insulated wires.) Typical Properties Test Max. operating temperature Insulation shrinkage (150°C) Low temperature bend Pressure test at high temperature Heat aging (150°C, 6 h) (140°C, 120 h) Voltage rating Abrasion resistance Insulation blocking (125°C) Voltage withstand (23°C, 2.5 kV rms) Insulation resistance Chemical resistance Grease (G-354)* Hydraulic fluid (H-515, H-544)* Brake fluid (H-542)* De-icing fluid (S-745)* Method VG 95218-20, ASTM D 3032 DIN VDE 0472 Pt 628, IEC 811-1-3 VG 95218 - Pt 2 DIN VDE 0472 Pt 609, IEC 811-3-1 DIN VDE 0472 Pt 303, IEC 811-1-2 VG 95218-20 VG 95218 - Pt 2 VG 95218 - Pt 2 DIN VDE 0472 pt 509 Typical Value 125°C [257°F] (20,000 h) DIN VDE 0472 pt 502, IEC 885-1 > 500 M ohms. km (20°C [68°F]) > 0.5 M ohms. km (90°C [194°F]) VG 95218 - Pt 2, 70°C 24h < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 0.5% -55°C [-67 °F] 125°C [257°F] < 30% indentation No cracking, no dielectric breakdown 750/1300 V AC Pass Pass Pass VG 95218 - Pt 2, 50°C 24h VG 95218 - Pt 2, 23°C 24h VG 95218 - Pt 2, 23°C 24h MEK VG 95218 - Pt 2, 23°C 1h 70/30 ISO-Octane/ Toluene Insulation VG 95218 - Pt 2, 23°C 24h DIN VDE 0472 pt 602, IEC 811-1-1 DIN VDE 0472 pt 602, IEC 811-1-1 Tensile strength Elongation at break > 20 MPa > 200% *NATO code. For further details please consult the German Standard VG 95218-20, Type E. Part Numbering System 100 G X X X X- Size- X 7 8 9 - Violet Gray White 9 Wire and Cable Primary Wire Insulation Color 0 - Black 3 - Orange 1 - Brown 4 - Yellow 2 - Red 5 - Green 2L - Pink 6 - Blue Conductor Size Conductor Type 1 - Tin-plated copper Number of Conductors 1 Class of Wire 1 - 750 V equipment wire Construction 0 - Primary wire Part Numbering System is a cross reference only and not meant for part creation. Wire Type G - Meeting the performance requirements of German Specification VG 95218-20, Type E Basic Specification Number Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 9-31 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100G (Continued) Environmental Properties Fire Hazard Characteristics Flammability Fluid Resistance Zerohal 100G wire is a halogen free insulation system and does not contain phosphorus or sulphur. It meets the toxicity, smoke density, halogen content, corrosivity and flammability requirements of VG 95218-20, Type E. Zerohal 100G wire meets the flammability/burning behavior requirements of VG 95218-20, Type E. Method Def. Standard 02-713 IEC 1034 Pt 1 and 2 DIN VDE 0472 pt 815 DIN VDE 0472 pt 813, IEC 754-2 Typical value 3.5 95% light transmittance Non-detected 5.0 pH,