General Purpose
High Power PCB Relays
Potter & Brumfield
T92H Series Two-pole Power Relay
n 45A/50A
switching capability
n Meets requirements of UL 508 and UL 873 spacings - 8mm through
air, 9.5mm over surface
n Meets requirements of 8mm spacing, 4kV dielectric coil-to-contact
n Meets requirements of UL Class F construction
Typical applications
HVAC, residential / commercial appliances, industrial controls, charging
Approvals
UL E22575
Technical data of approved types on request.
Contact Data
Type
T92H
Contact arrangement
2 form A (NO)
Rated voltage
277VAC
Max. switching voltage
600VAC
Rated current
50A (DC coil) / 45A (AC coil)
Overload current*
75A (DC coil) / 67.5A (AC coil)
Contact material
Ag Alloy
Min. recommended contact load
500mA (NO), 12VAC or 5VDC
Frequency of operation, with load
360 cycles per hour
Operate/release time max.,
including bounce
25/25ms
Initial contact resistance
< 100 mΩ at 6VDC 1A
*Note: Minimum electrical endurance 50 cycles
Contact ratings1)
UL508
Type
Load
Cycle
NO
50A, 277VAC, resistive, 85°C (DC coil)
6x103
NO
45A, 277VAC, resistive, 85°C (AC coil)
6x103
Coil versions, AC coil3) (A type)
Coil Rated Frequency Operate
Release
Coil
Rated coil
code
voltage voltage
voltage
resistance
power
VAC3)
Hz
VAC, 60Hz VAC, 60Hz Ω±10%
VA
12
12
60
9.6
1.2
9.1
4
24
24
60
19.2
2.4
36.6
4
110
110
60
88
11
793
4
120 110/120
50/60
96
12
950
4
208 208 60 166.4 20.8 2841 4
240 220/240
50/60
192
24
3800
4
277 250/277 50/60
221.6
27.7
5485
4
3) After the energization time of 100ms with rated voltage, the coil requires a
reduction of the coil voltage to 90% of rated voltage.
Insulation Data
1) Contact ratings tested with relay properly vented. For wash tight version,
recommend user remove the white tape on the product after the soldering, coating
or washing process to ensure the product specification.
Initial dielectric strength
between open contacts
1500Vrms
between contact and coil
4000Vrms
between adjacent contact
2000Vrms
Initial surge withstand voltage
between contact and coil
8kV
Initial insulation resistance (@500VDC)
between insulated elements
1x109Ω
Clearance/creepage
between contact and coil
8mm clearance/9.5mm creepage
Mechanical endurance
T92H
1x106 ops
Other Data
Coil Data
Coil voltage range 12 to 48VDC; 12 to 277VAC
Max. coil power 1.7W (DC coil) / 4.0VA (AC coil)
Max. coil temperature
155°C
Coil insulation system according UL
Class F
Coil versions, DC coil2) (D type)
Coil
Rated
Operate
Release
Coil
Rated coil
code voltage voltage voltage
resistance power
VDC VDC VDC
Ω±10% W
12
12
9
1.2
86
18 18 13.5 1.8 197
1.7W/
22
22
16.5
2.2
294
Min. 0.41W
24
24
18
2.4
350
hold
36
36
27
3.6
767
48
48
36
4.8
1390
Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content
refer to the Product Compliance Support Center at
www.te.com/customersupport/rohssupportcenter
Ambient temperature
DC coil
-55ºC to 85ºC
AC coil
-55ºC to 85ºC
Category of environmental protection
IEC 61810
RTI - dust protected,
RTII - flux proof, RTIII - wash tight
Vibration resistance (functional)
1.65mm max amplitude, 10-55 Hz
Shock resistance (functional)
10G for 11msec
Shock resistance (destructive)
100G
Terminal type
PCB / Quick Connect
Weight
86g
Resistance to soldering heat (for PCB Terminal)
IEC 60068-2-20
260°C, 10s
Packaging/unit
tray/30 pcs., box/120 pcs.
2) After the energization time of 100ms with rated voltage, the coil requires a
reduction of the coil voltage to 50% of rated voltage.
06-2022, Rev. 0622
www.te.com
© 2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the ‘Definitions’ section.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Catalog product data, ‘Definitions’ section,
application notes and all specifications are
subject to change.
1
General Purpose
High Power PCB Relays
Potter & Brumfield
T92H Series Two-pole Power Relay (Continued)
Dimensions
Mounting and termination code 1
Mounting and termination code 2
2.06 MAX.
(52.32)
1.21 MAX.
(30.73)
.585 ± .005
(14.86 ± .13)
1.04 MAX.
(26.42)
.156 ± 0.012
(3.96 ± 0.3)
.032 TYP.
(0.81)
.047 TYP.
(1.19)
Pre-soldering
in below side
1.000 ± .010
(25.40 ± .25)
.630 ± .005
(16.00 ± .13)
1.495 MAX.
(37.97)
.250 TYP.
(6.35)
1.618 ± .020
(41.10 ± .51)
.309 ± .005
(7.85 ± .13)
1.36 MAX.
(34.54)
2.700 MAX.
(68.58)
1.36 MAX.
(34.54)
2.05 MAX.
(52.07)
2.345 ± .005
(59.56 ± .13)
1.618 TYP.
(41.10 ± .51)
.585 ± .005
(14.86 ± .13)
.309 ± .005
(7.85 ± .13)
.090 RAD.
(2.29)
FOR #8 SCREW
.630 TYP.
(16.00)
Note: Dimensions of the pins after tin soldering
a) +0.3mm for the width and the thickness
b) +1.0mm for the length
PCB layout
Bottom view on pins
Terminal assignment
Bottom view on pins
Mounting and termination code 1
2 form A
0
2
4
6
8
.309
(7.85)
.585
(14.86)
1.618
(41.10)
.185
(4.70)
.365
(9.27)
.630
(16.00)
1
.203 TYP.
(5.16)
.162
(4.12)
1.000
(25.40)
.052 TYP.
(1.32)
.072 TYP.
(1.83)
An alternate PC board layout utilizes .076 ± .003 (1.93 ± .076) diameter holes on the same
center-to-center spacing shown above. Use of the rectangular holes is recommended for
improved solderability.
Only necessary terminals are present on single throw models. Consequently, some holes
will be unnecessary for single throw models.
2
06-2022, Rev. 0622
www.te.com
© 2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the ‘Definitions’ section.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Catalog product data, ‘Definitions’ section,
application notes and all specifications are
subject to change.
Potter & Brumfield
T92H Series Two-pole Power Relay (Continued)
Product code structure
Typical product code
T92H
P
7
D
1
X
-12
Type
T92H Power relay T92 High Performance
Enclosure
P
Dust protected plastic case
S
Wash-tight, tape sealed, plastic case (Mounting and termination code 1)
Contact arrangement
7
2 form A (2 NO)
Coil Input
D
DC voltage
A AC Voltage
Mounting and termination
1
Printed circuit board mount; printed circuit board terminals.
2
Panel mount via flanged cover; .250” (6.35mm) x .032” (.81mm) QC terminal
Contact material
X Special Ag Alloy X (Cd Free)
Coil voltage
Coil code: please refer to coil versions table
Product code
T92HP7D1X-12
T92HP7D1X-24
T92HP7D1X-48
T92HS7D1X-24
T92HP7A2X-120
Plastic dust cover
Enclosure
2 form A, 2 NO
Contacts
Coil
Wash-tight
Plastic dust cover
2 form A, 2 NO
AC
DC
Mounting
Contact Material
Coil
Special Ag Alloy X (Cd Free) 12VDC
24VDC
48VDC
24VDC
Panel mount + quick connect Special Ag Alloy X (Cd Free) 120VAC
PCB terminals
Part number
6-1423008-6
6-1423008-7
6-1423008-9
7-1423008-5
7-1423008-2
Note. This list represents the most common types and does not show all variants covered by this datasheet, other types on request.
06-2022, Rev. 0622
www.te.com
© 2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the ‘Definitions’ section.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Catalog product data, ‘Definitions’ section,
application notes and all specifications are
subject to change.
3