7-188275-6

Quick Reference Guide .050 CENTERLINE MICRO-MATCH CONNECTOR SERIES The TE Connectivity (TE) Micro-MaTch connector family, with its contact spacing of 1.27 mm, offers a variety of wire-to-board and board-to-board interconnections. The Micro-MaTch contact helps prevent fretting corrosion, the traditional failure mode in tin-plated connections. Relative movements caused by vibrations/thermal expansion between male and female contacts are absorbed by an additional positioning spring in the female part. By preventing movements on the contact spot, a gas tight connection can make the Micro-MaTch contact spring system fretting corrosion resistant. Features and Benefits Product Applications •W  ire connectors supplied on-tape and •P  roduction & Material Handling equipment suitable for mass termination of 28 AWG •C  ontrol Units [0.08 mm2 to 0.09 mm2] ribbon cable •R  obots & Motors •T  in plated contact design •C  entral Heating Units •G  as tight connections •C  ar Radios •F  retting corrosion resistant •N  avigation Systems • Full  range of application tooling from • Dashboard Systems hand tool to fully automated equipment •W  ire to Board, and Board to Board Interconnection system AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE •B  ase Stations •S  et Top Boxes • Audio equipment MICRO-MATCH PRODUCT PORTFOLIO 215079 Female-on-Board Connector Top Entry 338068 Female-on-Board Connector Top Entry with Latches 215460 Female-on-Board Connector Side Entry 338070 Female-on-Board Connector Side Entry with Latches 338095 & 338096 or 338097 (COSI) Crimp on Snap in (COS) Connector 215570 Paddle Board Connector 215083 Male-on-Wire Connector 215464 Male-on-Board Connector 188275 Female-on-Board Connector Surface Mount Device (SMD) 338069 Female-on-Board Connector Top Entry SMD with Latches 188431 Female-in-Board SMD Connector 338728 Male SMD Connector HOW MICRO-MATCH CONNECTORS WORK The Micro-MaTch connector design helps prevent fretting corrosion which is the traditional failure mode in tin plated connections. Due to an additional positioning spring in the female part, relative movements caused by vibrations and thermal expansion between male IDC Slot Cover Male Contact Pin Chamfer in two directions Male Connector and female contacts are absorbed. By preventing movements on the contact spot, a gas tight connection is made. This contact spring system featuring the positioning spring, compensates positional tolerances and provides the high contact force Female Contact Spring Positioning Spring Female Connector required for tin plated contact systems. The Micro-MaTch contact spring system Solder Post is fretting corrosion resistant. AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 2 FEMALE AND MALE CONNECTOR APPLICATIONS Female Connectors 215079 A Male Connectors 215460 B 188275 C 215083 1 215464 2 COSI 3 Mated Female and Male Connectors (application and dimension drawings) A 1 Application Dimensions B 1 Application C 1 Dimensions A Application Dimensions A B A B B D C C A 2 Application Dimensions B 2 Application D C 2 Dimensions Application Dimensions A A C A C B G E B F C C B AB C C C A 3 Application Dimensions D D B 3 Application C 3 Dimensions Application Dimensions A A E A B B B D C D C Female and Male Connector Dimensions Image A (max) B (max) C D (max) E (max) F (max) G (max) A1 Wire-to-Board through hole Description 5.2 7.5 2.54 - - - - A2 Board-to-Board through hole 5.2 6.2 2.54 - - - - A3 Wire-to-Board (discrete wire), through hole 5.2 9.7 2.54 - - - - B1 Wire-to-Board right angle, through hole 8.4 5.9 2.54 1.5 - - - B2 Board-to-Board right angle, through hole 5.2 5.9 2.54 1.5 7.0 1.6 - B2 Board-to-Board right angle, through hole 5.2 5.9 2.54 1.5 - - 2.8 B3 Wire-to-Board right angle (discrete wire), through hole 5.2 5.9 2.54 1.5 10.6 - - C1 Wire-to-Board surface mount 5.2 8.5 - 7.1 - - - C2 Board-to-Board surface mount, through hole 5.2 7.1 2.54 7.1 - - - C3 Wire-to-Board (discrete wire), surface mount 5.2 10.7 - 7.1 - - - AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 3 FEMALE-ON-BOARD CONNECTOR: TOP ENTRY Position Size Base Number 4 215079 338068 Package Size -4 -4 Reel 2500 6 -74 Box 250 -6 -6 Reel 2500 8 -76 Box 250 -8 -8 Reel 2500 10 -78 Box 250 -10 -10 Reel 2500 12 -80 Box 250 -12 -12 Reel 2500 14 -82 Box 250 -14 -14 Reel 2500 16 -84 -16 -16 Reel 2500 Box 250 18 -86 Box 250 -18 -18 Reel 2500 20 -88 Box 250 -20 -20 Reel 2500 -90 Box 250 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 FEMALE-ON-BOARD CONNECTOR: SIDE ENTRY Position Size Base Number 4 215460 338070 Package Size -4 -4 Reel 2500 6 -74 Box 250 -6 -6 Reel 2500 8 -76 Box 250 -8 -8 Reel 2500 10 -78 Box 250 -10 -10 Reel 2500 12 -80 Box 250 -12 -12 Reel 2500 14 -82 Box 250 -14 -14 Reel 2500 16 -84 -16 -16 Reel 2500 Box 250 18 -86 Box 250 -18 -18 Reel 2500 20 -88 Box 250 -20 -20 Reel 2500 -90 Box 250 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 FEMALE-ON-BOARD CONNECTOR: SURFACE MOUNT DEVICE (SMD) Position Size Base Number 4 188275 338069 Package Size -4 -4 No vac tape 900 6 -74 -74 Vac tape 900 -6 -6 No vac tape 900 8 -76 -76 Vac tape 900 -8 -8 No vac tape 900 -78 -78 Vac tape 900 10 -10 -10 No vac tape 900 -80 -80 Vac tape 900 12 -12 -12 No vac tape 900 -82 -82 Vac tape 900 14 -14 -14 No vac tape 900 -84 -84 Vac tape 900 16 -16 -16 No vac tape 900 -86 -86 Vac tape 900 18 -18 -18 No vac tape 900 -88 -88 Vac tape 900 20 -20 -90 -20 -90 No vac Vac tape tape 900 900 24 -24 No vac tape 900 -94 Vac tape 900 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 Note: Vac Tape = With vacuum pick and place tape MALE-ON-BOARD CONNECTOR Position Size Base Number 4 215464 Package Size -4 Reel 2500 6 -74 Box 250 -6 Reel 2500 8 -76 Box 250 -8 Reel 2500 10 -78 Box 250 -10 Reel 2500 12 -80 Box 250 -12 Reel 2500 14 -82 Box 250 -14 Reel 2500 16 -84 Box 250 -16 Reel 2500 18 -86 Box 250 -18 Reel 2500 20 -88 Box 250 -20 Reel 2500 -90 Box 250 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 MALE-ON-WIRE CONNECTOR Position Size Base Number 4 215083 Package Size -4 Reel 2500 6 -74 Box 250 -6 Reel 2500 8 -76 Box 250 -8 Reel 2500 10 -78 Box 250 -10 Reel 2500 12 -80 Box 250 Application Spec: 114-19016 -12 Reel 2500 14 -82 Box 250 -14 Reel 2500 16 -84 Box 250 Matching Cable: 167019 -16 Reel 2500 18 -86 Box 250 -18 Reel 2500 20 -88 Box 250 -20 Reel 2500 24 -90 Box 250 -24 Reel 2500 -94 Box 250 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 MALE PADDLE BOARD CONNECTOR Position Size Base Number 4 215570 Package Size -4 Reel 2500 6 -74 Box 250 -6 Reel 2500 8 -76 Box 250 -8 Reel 2500 10 -78 Box 250 -10 Reel 2500 12 -80 Box 250 -12 Reel 2500 14 -82 Box 250 Application Spec: 114-19016 4 -4 Box 900 338095 Package Size 6 -6 Box 700 16 -84 Box 250 Matching Cable: 167019 CRIMP ON SNAP IN (COSI) CONNECTOR Position Size Base Number -14 Reel 2500 -16 Reel 2500 18 -86 Box 250 -18 Reel 2500 20 -88 Box 250 -20 Reel 2500 24 -90 Box 250 -24 Reel 2500 -94 Box 250 NO MATES - Direct Soldering of ribbon cable to the PC board CONTACTS 8 -8 Box 450 10 -10 Box 450 12 -12 Box 400 14 -14 Box 350 16 -16 Box 300 18 -18 Box 250 20 -20 Box 200 Base Number 338096 338097 Wire Size 28-24 AWG 24-20 AWG ID 0.76-1.00 1.27-1.52 15000/Reel -1 -1 750/Reel -11 -11 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 FEMALE-IN-BOARD SMD CONNECTOR Position Size Base Number 188431 Package Size 4 -74 Reel 1200 6 -76 Reel 1200 8 -78 Reel 1200 10 -80 Reel 1200 14 -84 Reel 1200 16 -86 Reel 1200 20 -90 Reel 1200 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 MALE SMD CONNECTOR Position Size Base Number Package Size 4 338728 -4 No cover 1500 6 -74 Vac cover 1500 -6 No cover 1500 8 -76 Vac cover 1500 -8 No cover 1500 10 -78 Vac cover 1500 -10 No cover 1500 12 -80 Vac cover 1500 -12 No cover 1500 14 -82 Vac cover 1500 -14 No cover 1500 16 -84 Vac cover 1500 -16 No cover 1500 18 -86 Vac cover 1500 -18 No cover 1500 20 -88 Vac cover 1500 -20 No cover 1500 -90 Vac cover 1500 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 4 PRODUCT/APPLICATION SPECIFICATION 215460 Female-on-Board Side Entry 215464 Male-on-Board Connector 338728 Male SMD Connector 338095 COSI Connector 215460 Female-on-Board Side Entry 215079 Female-on-Board Top Entry 215570 Paddle Board Connector 215460 Female-on-Board Side Entry 188431 Female-in-Board SMD 215083 Male-on-Wire connector 215083 Male-on-Wire Connector 215083 Male-on-Wire Connector 215079 Female-on-Board Connector 215083 Male-on-Wire Connector 338068 Female-on-Board Top Entry APPLICATION TOOLING Hand Tools 734155-1 734024-1 734870-1 734870-2 654061-1 Pistol grip Adapter set COSI 24-20 AWG COSI 28-24 AWG Flat Cable cutting tool 733280-3 733278-2 1-547008-7 Termination Die Set Sub-assy toolset (4-20p) Lever press incl. toolset (4-24p) Bench Tools Semi-Automatic Tools 2161400-1 2151688 2151689 677412-7 519708-1 438685-1 3K40 Terminator Applicator for 3K40 Terminator 28-24 AWG Applicator for 3K40 Terminator 24-20 AWG Semi Automatic Base Press Toolset for 215083 Toolset for 215570 SAMPLE BOXES Large Sample Box with various connectors: 1377074-1 (available on order at TE) Micro Sample Kit with 3 samples incl. cable assembly: 4-1773465-8 (available via Media Resource Center) AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 5 FREQUENTLY ASKED QUESTIONS Can we make Micro-MaTch connectors with contacts in and the flat transition between the positions, both exactly Gold plating? match with corresponding shape in the cover. This enables No. The Micro-MaTch receptacle contact spring is designed accurate pre-positioning of the conductors regarding to the to deliver a high normal-force as required for tinplated IDC-slots during the termination process. It is also Important contact interconnections. This pressure is too high for gold that the conductor’s pitch is within tolerance and that they are plated interconnections, where much lower normal-forces are symmetrically positioned in the round insulation shape. required. Are Micro-MaTch male-on-wire and paddle-board connectors We have noticed that the kinks of the Micro-MaTch thru-hole also suitable for discrete wire termination? solder contacts on Top Entry as well as Side Entry No. For discrete wires, Micro-MaTch connectors offer the Thru-hole solder Connectors, start with random direction. Crimp-On Snap-In (COSI) connectors in 2 wire ranges. Is this technically OK? Yes, this is OK and does not affect contact retention. For those Is there retention force performance information available for connectors the kink direction in each row can start random, the female connector versions with locking latches? but sequential contacts within each row have kinks pointing in No. The plastic latches were not designed to retain the opposite directions. connectors but to produce an audible click when the connectors are fully mated. Which flat ribbon cable is suitable for Micro-MaTch male-onwire and paddle-board connectors and why? TE Connectivity (TE) part number 167019-series Flat Ribbon Cable. The cable insulation’s round shape at each position Let’s connect We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center For more Information te.com/products/micromatch te.com © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 4-1773457-1 IND WR 11/2014 MICRO-MATCH, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE