7-2150154-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION C 7-2150154-2 C 7- 2150154 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150154 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 22FEB2012 L.Z S.X B ECR-21-113413 10SEP2021 FJ RK C ECR-21-120088 09NOV2021 FZ RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.06 mm [.160] 6.35 mm [.250] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 6.60-7.10 mm [.260-.280 IN] C TERMINAL APPLICATION SPECIFICATION 114-20021 - TERMINALS APPLIED TE TERMINAL 280075-2 WIRE SIZE 6.00mm2 4.00mm2 0.75+2.50mm2 3 FASTIN-FASTON Connector 9.5mm series. TAB CONTACT TERMINAL NAME: 280075-4 C1__DWG_PN_1_1 3.40-5.10 mm [.134-.201 IN] - - - - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 3.20+/-0.05 [.126+/-.002] 3.00+/-0.05 [.118+/-.002] 2.90+/-0.05 [.114+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 10.6 12.6 13.6 4 6 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 3 B 1 2 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 CUT TO LENGTH AT ASSEMBLY. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 - REF REF 1 - 1 1 - 1 2 - 2 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 4 - 4 2 - 2 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 8 - 8 2 - 2 2 - 2 1 - 1 2 - 2 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 4 - 4 1 - 1 1 - 1 1 - 1 1 - 1 1 1 2 1 - 1 1 - 1 1 - 1 1 1 2 1 - 1 1 1 2 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-3 2168083-2 5-18022-5 2168400-4 1-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-4 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-1 3-22281-8 1803292-1 4-1901696-4 4-1901695-4 1-2079383-1 7-240641-0 1752360-1 240644-1 690482-4 1803000-7 1-690474-7 6-240641-8 238011-2 2-1633961-5 1-455888-7 456427-3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 4 2 2 2 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16FEB2012 CHK 16FEB2012 APVD 16FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 177 176 175 174 164 82 71 70 67 66 65 60 59 57 56 54 53 52 51 50 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 13 11 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 30 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150154 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 44 REF 42.67 DESCRIPTION 0.05 D D PNEUMATIC 44 6 2 1 56 238 7 16 244 19.0 50 0.5 3 REF 2 A 5 243 177 242 RAM AND HOLDDOWN SET-UP 59 SEE DETAIL A 82 1 1 51 FEED SPRING SETTING POSITION 2 C 3 1 176 2 4 25 175 2 192 C 70 174 2 41 20 65 3 DETAIL A 54 52 57 50 A 164 33 2 19 18 67 B B 66 CAM POSITION 30mm STROKE 29 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 22 24 248 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16FEB2012 CHK 16FEB2012 APVD 16FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150154 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150154 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2150154 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.06 mm [.160] 6.35 mm [.250] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 6.60-7.10 mm [.260-.280 IN] TERMINAL APPLICATION SPECIFICATION 114-20021 - TERMINALS APPLIED TE TERMINAL 280075-2 WIRE SIZE 6.00mm2 4.00mm2 0.75+2.50mm2 3 FASTIN-FASTON Connector 9.5mm series. TAB CONTACT TERMINAL NAME: C - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - 1 - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 280075-4 C1__DWG_PN_1_1 3.40-5.10 mm [.134-.201 IN] - - - - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 3.20+/-0.05 [.126+/-.002] 3.00+/-0.05 [.118+/-.002] 2.90+/-0.05 [.114+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 10.6 12.6 13.6 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 6 3 B 1 2 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 CUT TO LENGTH AT ASSEMBLY. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-3 5-18022-5 2168400-4 1-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-4 18023-9 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-1 3-22281-8 1803292-1 4-1901696-4 4-1901695-4 7-240641-0 1752360-1 240644-1 690482-4 1803000-7 1-690474-7 6-240641-8 238011-2 2-1633961-5 1-455888-7 456427-3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 4 2 2 2 1 1 1 2 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16FEB2012 CHK 16FEB2012 APVD 16FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 82 71 70 67 66 65 59 57 56 54 53 52 51 50 49 41 33 31 29 27 25 24 22 20 19 18 16 13 11 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 30 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150154 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 140 REF 33.64 DESCRIPTION 0.05 PNEUMATIC D D 6 1 140 244 19.0 50 0.5 3 2 7 2 16 243 REF 238 56 A 5 242 177 RAM AND HOLDDOWN SET-UP 59 SEE DETAIL A 82 1 C 51 1 FEED SPRING SETTING POSITION 2 3 1 2 4 2 192 2 41 3 C 176 175 25 174 70 52 54 65 20 50 57 164 A 2 DETAIL A 33 19 67 B 18 B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16FEB2012 CHK 16FEB2012 APVD 16FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150154 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C