7-2150163-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2150163 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC 7-2150163-2 B 7- 2150163 -7 A PNEUMATIC AND CRIMP TOOLING KIT A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 14JUN2012 CC SX B ECR-19-015226 28SEP2019 TB TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 5.84 mm [.230] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 250 SERIES TAB ECONOSEAL 3 HC TERMINAL NAME: WIRE STRIP LENGTH TERMINAL INSULATION DIAMETER RANGE n 5.00-5.50 mm [.197-.217 IN] C TERMINAL APPLICATION SPECIFICATION 114-3036 - TERMINALS APPLIED TE TERMINAL 344069-1 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 B 1 2 3 4 5 - - - - 5 TE TERMINAL C1__DWG_PN_1_0 1.50-2.40mm [.059-.094 IN] C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 347707-1 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.80+/-0.05 [.071+/-.002] 1.60+/-0.05 [.063+/-.002] 1.50+/-0.05 [.059+/-.002] 1.37+/-0.05 [.054+/-.002] TE SEAL C1__DWG_PN_4_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.0 9.6 10.5 11.9 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. C1__DWG_PN_4_1 SEAL INSULATION DIAMETER RANGE 1.6-2.4 mm 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-6 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-9 2168083-2 5-18022-5 2168400-4 2168083-9 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-3 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 1-2168083-2 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1-1901259-0 1-2079383-1 1-240641-0 1752360-1 240644-1 2-240645-4 240642-1 1333295-2 1-240651-9 6-240641-8 4-238011-5 1-1803018-4 455888-7 5-456405-0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 4 2 2 2 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 2 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23FEB2012 CHK 23FEB2012 APVD 23FEB2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - RESTRICTED CUSTOMER SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 177 176 175 174 164 82 73 71 70 69 67 66 65 60 59 57 56 54 53 52 51 50 49 46 44 41 33 31 29 27 25 24 22 20 18 17 16 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION, SPECIAL BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150163 SCALE 1:1 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 44 44.22 DATE DWN - - APVD - FEED TYPE REF 0.05 D D 18.0 0.5 44 50 243 REF 3 2 1 2 PNEUMATIC 56 7 244 16 238 5 242 177 A RAM AND HOLDDOWN SET-UP 59 82 1 SEE DETAIL A 51 1 73 C C 69 2 3 2 1 4 2 192 2 41 3 176 FEED SPRING SETTING POSITION 175 174 25 52 70 65 54 50 2 A 164 20 DETAIL A 57 33 18 67 B B 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 13 9 10 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23FEB2012 CHK 23FEB2012 APVD 23FEB2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - RESTRICTED CUSTOMER SHEETS 3 A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150163 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150163 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2150163 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D APPLICATOR DATA CRIMP SIZE WIRE INSUL TYPE F O 2.03 mm [.080] 5.84 mm [.230] APPL INSTRUCTIONS 408-35043 - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 2 - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 250 SERIES TAB ECONOSEAL 3 HC TERMINAL NAME: WIRE STRIP LENGTH TERMINAL INSULATION DIAMETER RANGE n 5.00-5.50 mm [.197-.217 IN] C TERMINAL APPLICATION SPECIFICATION 114-3036 - TERMINALS APPLIED TE TERMINAL 344069-1 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 B 1 2 3 4 5 - - - - 5 TE TERMINAL C1__DWG_PN_1_0 1.50-2.40mm [.059-.094 IN] C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.80+/-0.05 [.071+/-.002] 1.60+/-0.05 [.063+/-.002] 1.50+/-0.05 [.059+/-.002] 1.37+/-0.05 [.054+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 347707-1 C1__DWG_PN_1_1 W1__DWG_WGAUGE_1 TE SEAL 1.6-2.4 mm C1__DWG_PN_4_1 4 7.0 9.6 10.5 11.9 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-6 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-9 5-18022-5 2168400-4 2168083-9 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-3 18023-9 1803602-1 1-18028-2 1-2168083-2 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1-1901259-0 1-240641-0 1752360-1 240644-1 2-240645-4 240642-1 1333295-2 1-240651-9 6-240641-8 4-238011-5 1-1803018-4 455888-7 5-456405-0 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 4 2 2 2 1 1 1 1 1 8 2 2 1 2 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23FEB2012 CHK 23FEB2012 APVD 23FEB2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - RESTRICTED CUSTOMER SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 82 73 71 70 69 67 66 65 59 57 56 54 53 52 51 50 49 41 33 31 29 27 25 24 22 20 18 16 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION, SPECIAL BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150163 SCALE 1:1 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR 0.05 DATE SEE SHEET 1 - 35.19 DESCRIPTION DWN - - APVD - FEED TYPE 140 REF D D 18.0 0.5 140 50 1 2 7 244 REF 16 243 RAM AND HOLDDOWN SET-UP 3 2 PNEUMATIC 56 5 242 177 238 A 82 1 59 1 SEE DETAIL A 51 73 69 C C 2 3 1 2 4 192 2 41 2 176 175 25 174 70 52 54 65 3 FEED SPRING SETTING POSITION 20 50 A 2 DETAIL A 57 33 164 18 67 B B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 13 9 10 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23FEB2012 CHK 23FEB2012 APVD 23FEB2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - RESTRICTED CUSTOMER SHEETS 1 A1 CAGE CODE 00779 Ocean End Feed Applicator - DRAWING NO 2150163 SCALE 1:1 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B