7-2150340-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 3 2 LOC FEED TYPE 2150340 -1 2150340 -2 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150340-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150340-2 B 7- 2150340 -7 A B 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE DWN APVD RELEASED 19MAY2014 KH UG A1 ECR-15-006528 28APR2015 RS LZ B ECR-21-005726 25MAY2021 TB RK A PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.03 mm [.080] 3.20 mm [.126] APPLICATOR INSTRUCTIONS 408-35043 3 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 6.3 SRS F-SPRING LIF RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 5.90-6.90 mm [.232-.272 IN] C TERMINAL APPLICATION SPECIFICATION 114-64027 - TERMINALS APPLIED TE TERMINAL 2178299-1 WIRE SIZE 18 AWG 20 AWG 1 B 2 3 4 5 1.80-2.50 mm [.071-.098 IN] - 5 - - - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_3 1.47+/-0.05 [.058+/-.002] 1.35+/-0.05 [.053+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_3 6.1 7.4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 4 W1__FA_SETTING_1 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 - 1 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 1 2 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 7 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 4 4 4 4 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 2 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 2119641-1 2119082-9 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 1-1976055-7 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 2168083-2 5-18022-5 2063961-1 2168400-4 1-2168083-0 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-8 2168083-2 240639-1 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-4 1-2079383-1 4-240641-2 240644-9 5-690482-9 2-1803001-0 1-2217206-3 240641-1 3-238011-1 7-1633961-0 1-455888-4 456419-5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 3 2 2 2 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07MAY2013 CHK 07MAY2013 APVD 07MAY2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 180 177 176 175 174 164 84 82 71 70 67 66 65 64 60 59 58 57 56 54 53 52 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 STANDOFF, HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150340 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44.61 44 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF MECHANICAL D 1 44 16.2 180 0.5 REF 2 3 A 7 2 5 58 177 242 239 59 16 244 243 56 D RAM AND HOLDDOWN SET-UP 82 1 C PNEUMATIC 1 C 2 3 238 1 176 2 4 175 2 192 41 174 2 52 3 164 A 25 59 70 65 54 180 20 64 2 A SEE DETAIL A 51 57 33 23 FEED SPRING SETTING POSITION 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 60 46 31 9 1 11 1 17 53 33 22 24 84 5 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07MAY2013 CHK 07MAY2013 APVD 07MAY2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150340 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150340 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150340 -7 A CRIMP TOOLING KIT - B 3 2 LOC PART NUMBER 2- 2150340 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.03 mm [.080] 3.20 mm [.126] APPLICATOR INSTRUCTIONS 408-35043 3 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 6.3 SRS F-SPRING LIF RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 5.90-6.90 mm [.232-.272 IN] C TERMINAL APPLICATION SPECIFICATION 114-64027 - TERMINALS APPLIED TE TERMINAL 2178299-1 WIRE SIZE 18 AWG 20 AWG B 1 2 3 4 5 1.80-2.50 mm [.071-.098 IN] - - - - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 5 C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_3 1.47+/-0.05 [.058+/-.002] 1.35+/-0.05 [.053+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_3 6.1 7.4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 4 W1__FA_SETTING_1 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - - 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 1 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - - - 1 1 1 1 1 - 1 1 - - - 1 1 - 1 1 1 1 1 - 1 1 1 1 1 2119082-9 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 1-1976055-7 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 5-18022-5 2063961-1 2168400-4 1-2168083-0 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119652-1 1803602-1 1-18028-2 2168083-8 2168083-2 240639-1 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-4 4-240641-2 240644-9 5-690482-9 2-1803001-0 1-2217206-3 240641-1 3-238011-1 7-1633961-0 1-455888-4 456419-5 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 2 1 3 2 2 2 1 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07MAY2013 CHK 07MAY2013 APVD 07MAY2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 180 177 176 175 174 164 152 144 142 141 140 84 82 71 70 67 66 65 64 59 58 57 56 54 53 52 51 49 48 41 33 31 29 27 25 24 23 22 20 18 16 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) STANDOFF, HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150340 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 35.58 0.05 DATE DWN APVD - - - FEED TYPE 140 REF MECHANICAL D D 56 16.2 140 0.5 1 2 7 244 180 REF 2 59 239 16 243 3 A 242 177 5 58 RAM AND HOLDDOWN SET-UP PNEUMATIC 82 1 C 1 C 2 3 238 1 2 4 2 192 41 2 176 175 25 174 70 52 54 65 3 64 A 180 SEE DETAIL A 51 57 33 23 FEED SPRING SETTING POSITION 18 67 B 59 20 2 164 A B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 144 141 31 9 1 11 1 186 53 33 22 24 84 5 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07MAY2013 CHK 07MAY2013 APVD 07MAY2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150340 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B