7-2150530-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150530-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150530-2 C 7- 2150530 -7 A C 4 3 2 LOC 2150530 -1 2150530 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD RELEASED 27APR2015 KH UG A1 ECR-22-135300 07APR2022 FJ TE B ECR-22-136592 20APR2022 JWC ROY C ECR-22-140366 25MAY2022 FZ JAH A PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.02 mm [.040] - APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION SOLDER SPLICE TERMINAL NAME: WIRE STRIP LENGTH n 4.40-5.00 mm [.173-.197 IN] C TERMINAL APPLICATION SPECIFICATION 160725 - TERMINALS APPLIED TE TERMINAL 160725-1 24 AWG 26 AWG 1 B 2 3 4 - - - - - 4 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 4 C1__DWG_PN_1_1 WIRE SIZE 22 AWG OR 0.32mm2 6 INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.25+/-0.05 [.049+/-.002] 1.07+/-0.05 [.042+/-.002] 1.00+/-0.05 [.039+/-.002] CRIMP HEIGHT 3 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.7 10.5 11.2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 PEFER TO CUSTOMER DRAWING 160725 FOR CRIMP SPECIFICATION FRONT AND REAR BELLMOUT IS PERMITED, 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 1 1 1 - 1 1 - - - 1 1 - REF REF REF REF 1 1 1 2 1 2 2 1 3 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 2 1 2 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 2 2 2 2 1 2 1 1 1 - 3 1 3 2 3 2 2 2 2 - 2 1 2 - 1 1 2 - 1 1 - 1 1 1 1 1 1 1 1 1 7 1 7 2 7 2 2 2 2 1 2 1 2 1 2 1 2 1 1 1 1 2 1 2 1 2 1 2 1 2 4 2 4 1 4 1 2 1 2 1 2 1 2 1 1 1 1 1 - 1 - - - - - - - 2 - - - 1 1 2119641-1 2119580-1 2844940-3 994970-2 2119955-2 455888-8 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-8 5-18022-5 2063961-1 2168400-4 5018030-1 986965-8 2063961-1 18023-9 2119652-1 2119653-1 2119655-5 1803517-2 2-18024-7 1-18028-2 2168083-9 1-2168083-0 240639-7 1-2168083-5 1752371-1 240825-6 2-22281-3 1752373-4 1901259-1 1-2079383-1 240644-1 240645-3 690619-4 1803131-3 459722-3 1803232-1 1 1 1 1 1 1 1 2 1 2 2 2 1 3 2 2 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 2 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2015 CHK 15FEB2015 K.HUANG L.ZHANG APVD TE Connectivity Harrisburg, PA 17105-3608 PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION NAME U.GUO 248 239 238 164 84 82 71 70 67 66 64 59 58 57 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BTN SKT HD CAP (M8 X 30.0) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, RETAINING ANVIL, SPLICE TYPE BLADE, SHEAR CRIMPER, WIRE F Ocean End Feed Applicator - DRAWING NO 2150530 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 45.29 44 0.05 DATE DWN APVD - - - FEED TYPE REF MECHANICAL D D A 59 239 RAM SET-UP 44 58 2 82 7 C 1 PNEUMATIC 1 1 C 238 25 70 54 41 A 59 SEE DETAIL A A 20 2 51 64 57 164 23 33 67 18 FEED SPRING SETTING POSITION B B 66 84 DETAIL A 4 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 1 29 47 A 248 48 33 27 46 31 8 1 9 10 11 1 17 53 33 22 24 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2015 CHK 15FEB2015 K.HUANG L.ZHANG APVD TE Connectivity Harrisburg, PA 17105-3608 NAME U.GUO PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150530 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2150530 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150530 -7 A CRIMP TOOLING KIT - C 4 3 2 LOC PART NUMBER 2- 2150530 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.02 mm [.040] - APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION SOLDER SPLICE TERMINAL NAME: WIRE STRIP LENGTH n 4.40-5.00 mm [.173-.197 IN] C TERMINAL APPLICATION SPECIFICATION 160725 - TERMINALS APPLIED TE TERMINAL 160725-1 6 - - - - - 4 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 4 WIRE SIZE 22 AWG OR 0.32mm2 24 AWG 26 AWG B 1 2 3 4 CRIMP HEIGHT 3 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.25+/-0.05 [.049+/-.002] 1.07+/-0.05 [.042+/-.002] 1.00+/-0.05 [.039+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.7 10.5 11.2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 PEFER TO CUSTOMER DRAWING 160725 FOR CRIMP SPECIFICATION FRONT AND REAR BELLMOUT IS PERMITED, 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 A - - 1 - 1 - 4 4 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 2 2 - 1 1 - - 1 - 3 3 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 - - - - - - - - 1 1 1 2119580-1 2844940-3 2079383-9 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-2 2119955-2 455888-8 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-8 5-18022-5 2063961-1 2168400-4 5018030-1 986965-8 2063961-1 18023-9 2119652-1 2-18024-7 1-18028-2 2168083-9 1-2168083-0 240639-7 1-2168083-5 1752371-1 240825-6 2-22281-3 1752373-4 1901259-1 240644-1 240645-3 690619-4 1803131-3 459722-3 1803232-1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 3 2 2 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2015 CHK 15FEB2015 K.HUANG L.ZHANG APVD TE Connectivity Harrisburg, PA 17105-3608 NAME U.GUO - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 239 238 186 164 152 144 142 141 140 84 82 71 70 67 66 64 59 58 57 54 53 51 49 48 41 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 5 4 3 2 1 MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BTN SKT HD CAP (M8 X 30.0) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, RETAINING ANVIL, SPLICE TYPE BLADE, SHEAR CRIMPER, WIRE F Ocean End Feed Applicator - DRAWING NO 2150530 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 36.26 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 140 REF MECHANICAL D 140 RAM SET-UP 2 D A 59 239 58 82 7 C 1 1 PNEUMATIC 1 C 238 25 70 54 A 41 59 A 2 SEE DETAIL A 20 64 51 57 164 23 33 67 18 FEED SPRING SETTING POSITION B B 66 84 4 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 1 1 152 29 33 27 141 31 8 9 1 10 11 186 53 33 22 24 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15FEB2015 CHK 15FEB2015 K.HUANG L.ZHANG APVD TE Connectivity Harrisburg, PA 17105-3608 NAME U.GUO PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150530 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C