7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
K
FINE CRIMP HEIGHT ADJUST
MECHANICAL
5-2151014-1
K
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL
5-2151014-2
L
7-2151014-1
K
7-2151014-2
L
7- 2151014 -7
D
WIRE
INSUL
3
2
FINE CRIMP HEIGHT ADJUST
-
TYPE
-
F
O
3
-
TE TERMINAL
WIRE STRIP LENGTH
3.18-3.96 mm [.125-.156 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
1658670-1
1658670-3
1658670-6
1658686-3
WIRE
SIZE
22 AWG
24 AWG
26 AWG
28 AWG
114-10001
-
TERMINALS APPLIED
TE TERMINAL
n
748333-1
C1__DWG_PN_1_1
748333-9
C1__DWG_PN_1_2
1-748333-3
C1__DWG_PN_1_3
1658686-5
C1__DWG_PN_1_4
-
-
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
748610-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
C1__DWG_PN_3_1
748610-8
C1__DWG_PN_3_2
1658686-1
TE TERMINAL
1572142-1
1658670-1
CD4CT3
C1__DWG_PN_4_1
1572143-1
TE TERMINAL
Y CONNECT
C1__DWG_PN_4_0
CD4CT4
C1__DWG_PN_4_2
-
114-10001
5
INSULATION DIAMETER RANGE
-
-
-
-
C2__DWG_PN_1_1
TE TERMINAL
C2__DWG_PN_3_0
C2__DWG_PN_2_2
TE TERMINAL
C2__DWG_PN_3_2
-
-
0.76+/-0.03 [.030+/-.001]
0.69+/-0.03 [.027+/-.001]
0.64+/-0.03 [.025+/-.001]
-
C2__DWG_PN_4_0
-
C2__DWG_PN_4_2
-
C1__DWG_PN_2_4
0.86+/-0.03 [.034+/-.001]
-
5
C2__DWG_PN_2_0
-
0.76-1.02 mm [.030-.040 IN]
7
TE TERMINAL
C2__DWG_PN_1_0
3
C1__DWG_PN_3_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
n
3.18-3.96 mm [.125-.156 IN]
5
TE TERMINAL
C1__DWG_PN_1_0
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
0.76-1.02 mm [.030-.040 IN]
-
PIN & SOCKET SIZE 22 DF, AMPLIMITE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
PIN & SOCKET SIZE 22 DF, AMPLIMITE
TERMINAL NAME:
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
7.7
9.4
9.8
10.3
WIRE
SIZE
4
W1__FA_SETTING_1
0.35mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
0.86+/-0.03 [.034+/-.001]
-
4
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
6.4
-
W2__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
-
1
2
B
3
4
5
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TERMINAL LUBRICANT IS RECOMMENDED.
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A
1
REQUIREMENT.
THIS
HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.
-
TE
CONNECTIVITY APPLICATION SPECIFICATION. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS,
AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS
1
-
1
1
1
ASSESS
-
A
1
1
1
1
-
1
1
1
1
1
1
-
REF
1
1
1
1
1
1
1
2
1
1
1
6
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
-
REF
1
1
1
1
1
1
1
2
1
1
1
6
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
-
DWN
APVD
H
ECR-17-016809
15NOV2017
MZ
KZ
J
ECR-18-007745
21MAY2018
JAH
JDG
K
ECR-19-004338
19MAR2019
MZ
YY
L
ECR-19-010606
08JUL2019
FJ
TE
1
1
-
-
1
1
1
1
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
-
1
PART NO
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
1
1
1
-
1
1
1
1
-
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
-
1
1
-
1
1
1
1
-
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
-
1
1
-
-
-
2
-
1
-
1
1
1
-
1
1
2
-
1
1
1
1
6
1
1
1
1
6
1
1
1
1
6
1
1
1
1
6
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
REF REF
1
1
-
-
REF
1
-
-
1
REF
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1803515-3
2-1803583-1
2119641-1
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119791-9
2119740-1
2168078-1
2168083-2
5-18022-5
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-1
2079383-5
2-2844962-3
2844992-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
5-1333200-6
6-240641-4
2119757-4
2-238011-2
9-2119784-5
1-456401-6
-
-77 -72 -71 -52 -51 -2
AMP 4805 REV 31MAR2000
DATE
D
-
TERMINAL DATA:
DESCRIPTION
-
-
APPLICATOR INSTRUCTIONS
408-35042
LTR
PNEUMATIC
CRIMP TOOLING KIT
1.22 mm [.048]
P
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
1.07 mm [.042]
66
PNEUMATIC
MECHANICAL AND CRIMP
TOOLING KIT
SIZE
REVISIONS
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
APPLICATOR DATA
1
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
2151014 -1
CRIMP
4
LOC
DESCRIPTION
L
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2151014 -2
D
6
-
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
CRIMPER, WIRE .042 F PREMIUM
DWN
09NOV2011
CHK
09NOV2011
APVD
09NOV2011
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119791-9
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
1338685-1
6
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-3
1
2844992-1
1
1-455888-0
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
5-1333200-6
1
6-240641-4
..
1
ITEM_6
1
2119757-4
1
2-238011-2
1
9-2119784-5
..
1
ITEM_2
1
1-456401-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119641-1
293
292
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
113
99
98
82
71
70
67
66
60
59
56
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1803583-1
DESCRIPTION
PRODUCT SPEC
-
1
1803515-3
Ocean Side Feed
Applicator
-
DRAWING NO
2151014
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
L
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
44
PNEUMATIC
293
2
244
53
A
243
238
242
50
7
59
C
8
177
82
1
C
1
4
2 176
56
2
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
0.5
34 REF
3
51
3.2
REF
1
52
SEE DETAIL A
3
2
70
174
TERMINAL SUPPORT LOCATION
28
5
41
181
2
175
44.61
44 293
REF
19.0
0.5
0.05
182
3
DETAIL A
180
66
2
164
67
180
33
A
24
B
RAM AND HOLD-DOWN SET-UP
19
30
9
20
B
1
12
21
29
241
13
ITEM 30 LOCATED AT
FRONT HOLES
1
30mm STROKE
30mm STROKE
47
30 REF
29 REF
CAM POSITIONS
30mm STROKE
113
5
46
292
98
99
34
53
8
1
60
53
10
1
20
11
248
48
REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09NOV2011
CHK
09NOV2011
APVD
09NOV2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151014
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
L
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2151014 -1
K
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151014 -7
D
CRIMP TOOLING KIT
-
L
3
2
LOC
PART
NUMBER
2- 2151014 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
1.07 mm [.042]
1.22 mm [.048]
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
PIN & SOCKET SIZE 22 DF, AMPLIMITE
TERMINAL NAME:
WIRE STRIP LENGTH
3.18-3.96 mm [.125-.156 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
1658670-1
1658670-3
1658670-6
1658686-3
WIRE
SIZE
22 AWG
24 AWG
26 AWG
28 AWG
114-10001
-
TERMINALS APPLIED
TE TERMINAL
n
748333-1
C1__DWG_PN_1_1
748333-9
C1__DWG_PN_1_2
1-748333-3
C1__DWG_PN_1_3
1658686-5
C1__DWG_PN_1_4
-
-
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
748610-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
C1__DWG_PN_3_1
748610-8
C1__DWG_PN_3_2
1658686-1
114-10001
TE TERMINAL
Y CONNECT
C1__DWG_PN_4_0
1572142-1
1572143-1
TE TERMINAL
CD4CT3
C1__DWG_PN_4_1
1658670-1
CD4CT4
C1__DWG_PN_4_2
INSULATION DIAMETER RANGE
-
C2__DWG_PN_1_1
TE TERMINAL
C2__DWG_PN_3_0
C2__DWG_PN_2_2
TE TERMINAL
C2__DWG_PN_3_2
C2__DWG_PN_4_0
0.86+/-0.03 [.034+/-.001]
0.76+/-0.03 [.030+/-.001]
0.69+/-0.03 [.027+/-.001]
0.64+/-0.03 [.025+/-.001]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
7.7
9.4
9.8
10.3
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
0.35mm2
W2__DWG_WGAUGE_1
0.86+/-0.03 [.034+/-.001]
W2__DWG_CRIMP_HT_1
6.4
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
7
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A
HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
-
1
-
-
-
1
-
1
1
1
1
-
A
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
ASSESS
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
-
1
1
-
1
2
-
-
TE
CONNECTIVITY APPLICATION SPECIFICATION. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS,
AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS
1
1
-
REQUIREMENT.
THIS
1
1
-
1
1
1
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
2
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
1
2
-
4
1
1
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
2
1
-
3
1
2
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
1
-
2
1
1
-
B
1
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
-
RECOMMENDED SPARE PARTS
1
1
-
1
1
1
-
W1__FA_SETTING_4
1
1
-
W1__FA_SETTING_3
1
1
-
W2__FA_SETTING_1
1
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
4
-
-
CRIMP HEIGHT
mm [INCH]
1
4
-
C2__DWG_PN_4_2
-
1
-
5
4
1
C2__DWG_PN_2_0
-
REF REF
TE TERMINAL
C2__DWG_PN_1_0
1
1
-
7
1
-
-
5
1
1
-
0.76-1.02 mm [.030-.040 IN]
1
1
-
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119791-9
2119740-1
2168078-1
5-18022-5
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1752356-1
2079383-5
2-2844962-3
2844992-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
5-1333200-6
6-240641-4
2119757-4
2-238011-2
9-2119784-5
1-456401-6
1
1
-
C1__DWG_PN_2_4
CRIMP HEIGHT
REFERENCE SETTING
1
-
3
C1__DWG_PN_3_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
n
3.18-3.96 mm [.125-.156 IN]
5
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
0.76-1.02 mm [.030-.040 IN]
-
TE CRIMP SPECIFICATION
PIN & SOCKET SIZE 22 DF. AMPLIMITE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
-
1
-
-
1
1
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
CRIMPER, WIRE .042 F PREMIUM
DWN
09NOV2011
CHK
09NOV2011
APVD
09NOV2011
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119791-9
1
2119740-1
2
2168078-1
1
5-18022-5
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-3
1
2844992-1
1
1-455888-0
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
5-1333200-6
1
6-240641-4
..
1
ITEM_6
1
2119757-4
1
2-238011-2
1
9-2119784-5
..
1
ITEM_2
1
1-456401-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
244
243
242
241
239
238
164
151
144
143
142
141
140
113
99
98
82
71
70
67
66
59
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079764
DESCRIPTION
PRODUCT SPEC
-
1
2119082-8
Ocean Side Feed
Applicator
-
DRAWING NO
2151014
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
L
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
140
59
D
2
244
56
PNEUMATIC
243
53
A
242
2
3
3.2 # 0.5
238
50
REF
8
7
34
59
82
1
52
C
SEE DETAIL A
56
TERMINAL SUPPORT LOCATION
1
C
51
3
1
4
70
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
28
5
41
35.58
164
140
0.05
REF
66
2
DETAIL A
67
RAM SET-UP
33
24
B
19
A
30
9
20
1
B
12
21
241
29
13
1
ITEM 30 LOCATED AT
FRONT HOLES
CAM POSITIONS
30mm STROKE
REF
30
REF
29
30mm STROKE
30mm STROKE
142
REF
151
113
48
5
141
98
99
34
143
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09NOV2011
CHK
09NOV2011
APVD
09NOV2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151014
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
L