7-2151056-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION 4 3 2 LOC DESCRIPTION K FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151056-1 K SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151056-2 K 7-2151056-1 K 7-2151056-2 K 7- 2151056 -7 A FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT CRIMP TOOLING KIT - - 3 APPLICATOR INSTRUCTIONS 408-35042 - F O 3.30 mm [.130] - TYPE 1.57 mm [.062] - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.20-3.80 [.125-.149 IN] C TERMINAL APPLICATION SPECIFICATION (A) 969005-3 (A) 969005-6 (A) 4-969005-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 n (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE TERMINAL (A) 969005-2 TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT TERMINAL NAME: C1__DWG_PN_1_1 (A) 4-1241730-1 C1__DWG_PN_1_2 (B) 969028-2 (B) 969028-3 C1__DWG_PN_1_3 C1__DWG_PN_1_4 (B) 969028-5 - C1__DWG_PN_2_0 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_4_0 C1__DWG_PN_3_1 1394133-1 CABLE DIA. C1__DWG_PN_2_4 (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE TERMINAL - - - INSULATION DIAMETER RANGE - - 7 - - (B) 2141884-2 (A) 2141902-2 (B) 2141884-5 (A) 2141902-8 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.5 6.0 6.8 6.9 WIRE SIZE 4 W1__FA_SETTING_1 0.35mm2 - TE SEAL C1__DWG_PN_3_0 964971-1 (A) 2141902-3 TE SEAL - CABLE DIA. - 1394133-1 - 963530-1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - - - C1__DWG_PN_2_5 CRIMP HEIGHT REFERENCE SETTING - 7 TE TERMINAL (B) 2141884-3 963530-1 n - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT 3.20-3.80 [.125-.149 IN] - TE SEAL 964971-1 TE TERMINAL WIRE STRIP LENGTH - - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL NAME: 7 TE TERMINAL (A) 1241730-2 C1__DWG_PN_1_0 TERMINAL DATA: INSULATION DIAMETER RANGE - 1.08+/-0.03 [.043+/-.001] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 5.8 5 W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 TERMINAL LUBRICANT IS RECOMMENDED. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS 1 - 1 1 1 - . A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DESCRIPTION DATE DWN APVD J ECR-19-005482 04APR2019 JAH CT K ECR-19-011551 23JUL2019 FZ GB K1 ECR-21-000570 18JAN2021 FJ YY K2 ECR-22-141074 01JUN2022 FZ TE 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 455888-3 2119955-1 2844908-1 2844907-1 455888-5 2168083-1 1633782-2 1803607-3 2119791-9 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-3 2079383-5 2-2844962-8 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-4 5-240641-4 2119781-1 238011-8 1-1633965-0 455888-4 1-456403-3 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 LTR PNEUMATIC - WIRE INSUL P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151056 -1 K 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151056 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 455888-3 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2168083-1 1 1633782-2 1 1803607_3 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-4 1 5-240641-4 1 2119781-1 1 238011-8 1 1-1633965-0 1 455888-4 1 1-456403-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 120 113 99 98 82 79 78 71 70 69 67 66 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV K2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 44 PNEUMATIC 293 1.1 REF 57 REF 2 5 SHEAR DEPRESSOR DETAIL 244 53 A 243 238 50 242 7 52 1 120 70 51 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 69 2 C 3 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 181 2 175 44.61 182 3 DETAIL A 2 67 A 24 19.0 57 REF AND HOLD DOWN SET-UP 19 9 20 B 1 12 21 78 241 29 13 ITEM 30 LOCATED AT FRONT HOLES 1 79 30 REF 29 REF CAM POSITIONS 11 30mm STROKE 30mm STROKE 113 7 46 292 98 99 34 54 8 1 60 54 10 1 20 8.3 262 REF 0.5 248 48 0.5 5 RAM 30 47 REF 66 180 33 B 44 293 0.05 180 164 30mm STROKE 0.5 34 REF 2 176 56 1.9 REF 82 1 SEE DETAIL A 3 8 177 59 C 2 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV K2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151056 -1 K FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151056 -7 A CRIMP TOOLING KIT - K 4 3 2 LOC PART NUMBER 2- 2151056 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.57 mm [.062] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL MICRO TIMER 2 CONTACT TERMINAL NAME: WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION (A) 114-18081 TE TERMINAL (A) 969005-2 (A) 969005-3 (A) 969005-6 (A) 4-969005-1 WIRE SIZE (A) 1241730-2 (A) 4-1241730-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 969028-2 C1__DWG_PN_1_3 (B) 969028-3 (B) 969028-5 C1__DWG_PN_1_4 0.50mm2 0.35mm2 0.25mm2 0.20mm2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TE TERMINAL 3.20-3.80 [.125-.149 IN] TERMINAL APPLICATION SPECIFICATION - (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE SEAL C1__DWG_PN_2_0 964971-1 1394133-1 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_4_0 CABLE DIA. TE TERMINAL (A) 2141902-2 (B) 2141884-3 C1__DWG_PN_3_2 (A) 2141902-3 (B) 2141884-5 C1__DWG_PN_3_3 - - (A) 2141902-8 1 - C1__DWG_PN_3_0 - 964971-1 CABLE DIA. 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.5 6.0 6.8 6.9 WIRE SIZE 4 W1__FA_SETTING_1 0.35mm2 W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] W1__DWG_CRIMP_HT_1 5.8 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 7 ENTRY LEVEL APPLICATOR A PART NUMBER 8-2151056-1 SAME AS ITEM ITEM DESCRIPTION 2151056-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 1-1803547-3 9-2151056-1 2-2151056-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151056-2 9-2151056-2 2151056-2 2-2151056-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR DELETE 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPACER, CRIMPER ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803624-0 1-1803940-0 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 . 1 2 - ITEM SUBSTITUTION LIST 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS 2 2 - - 1 2 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 - - 1 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - 3 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 2 1 - 1 1 2 - B 1 1 5 1 1 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 2 1 W1__FA_SETTING_1 1 2 - 4 CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - C1__DWG_PN_2_5 1 1 - 963530-1 1 1 - C1__DWG_PN_2_4 1 1 - 1394133-1 1 1 - TE SEAL 4 - TE SEAL 1 4 - 7 - 1 - - - REF REF - - 1 1 - 7 TE TERMINAL (B) 2141884-2 C1__DWG_PN_3_1 963530-1 C1__DWG_PN_2_3 TE SEAL C1__DWG_PN_3_0 n 1 - - INSULATION DIAMETER RANGE 1 1 - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT WIRE STRIP LENGTH - - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL NAME: 7 TE TERMINAL C1__DWG_PN_1_0 - - (B) 114-18082 TERMINALS APPLIED TERMINAL DATA: INSULATION DIAMETER RANGE n 3.45-3.47 mm [.136-.136 IN] C TE CRIMP SPECIFICATION 1 1 - 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 455888-3 2119955-1 2844908-1 2844907-1 455888-5 2168083-1 1633782-2 1803607-3 2119791-9 2119943-1 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1-1752356-3 2079383-5 2-2844962-8 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-4 5-240641-4 2119781-1 238011-8 1-1633965-0 455888-4 1-456403-3 1 1 - 3 TERMINAL DATA: 1 DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 455888-3 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2168083-1 1 1633782-2 1 1803607_3 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-4 1 5-240641-4 1 2119781-1 1 238011-8 1 1-1633965-0 1 455888-4 1 1-456403-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 120 113 99 98 82 79 78 71 70 69 67 66 59 57 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-7 Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 2 1.1 REF 57 242 238 50 SHEAR DEPRESSOR DETAIL 2 3 1.9 REF 8 0.5 7 34 59 82 1 52 C SEE DETAIL A REF 5 243 53 A D 244 56 PNEUMATIC 120 51 56 REF TERMINAL SUPPORT LOCATION 1 70 C 69 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 35.58 164 0.05 140 REF 66 2 DETAIL A 67 57 33 24 B B 9 21 1 12 29 241 ITEM 30 LOCATED AT FRONT HOLES 13 79 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 RAM SET-UP 20 78 CAM POSITIONS 5 19 A 30 30mm STROKE REF 5 151 8.3 113 48 7 141 98 99 34 143 8 1 144 143 10 1 20 262 0.5 11 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K2