7-2151181-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 2151181 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151181-1 C SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151181-2 D 7-2151181-1 C 7-2151181-2 D 7- 2151181 -7 B CRIMP WIRE INSUL DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST 2 A - TYPE - F O 3 WIRE STRIP LENGTH 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18051 - - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION 1-962915-2 1-962915-3 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 TE TERMINAL 2-962915-1 C1__DWG_PN_1_0 C1__DWG_PN_1_1 2-962915-2 C1__DWG_PN_1_2 2-962915-3 6-962915-6 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE SEAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE SEAL 828904-1 C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_4_0 - INSULATION DIAMETER RANGE 3 3.40 mm [.134IN] MAX 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] - TE TERMINAL C1__DWG_PN_1_0 1-962915-3 C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 TE SEAL 828904-1 C1__DWG_PN_4_0 - CABLE DIAMETER - 828904-2 - 828904-3 C1__DWG_PN_4_3 - C1__DWG_PN_2_4 1.20+/-0.05 [.047+/-.002] - 6 C1__DWG_PN_4_2 828904-3 C1__DWG_PN_2_3 TE TERMINAL CABLE DIAMETER C1__DWG_PN_4_1 828904-2 C1__DWG_PN_2_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 1-962915-1 n 4.20-4.80 mm[.165-.189IN] 0.00-3.40 mm [.000-.134 IN] - TE CRIMP SPECIFICATION TAB 2.8 X 0.8 TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 2.8 x 0.8 TERMINAL NAME: CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.4 5.6 5.9 4 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 0.61mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.18+/-0.03 [.046+/-.001] - CRIMP HEIGHT 4 REFERENCE SETTING - 6.2 5 W1__FA_SETTING_3 - 1 2 B 3 4 5 6 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER,IT BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATION 109-18079 (TEST 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES 1 HAS GROUP - THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER 1 - 1 1 1 PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DATE DWN APVD B ECR-17-016225 03NOV2017 JAH CT C ECR-18-006599 30APR2018 JAH JDG D ECR-19-005973 12APR2019 JAH CT D1 ECR-22-147638 28JUL2022 FJ YY 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2-2168083-5 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-6 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1803554-4 240641-5 2119781-1 238011-7 1-1633965-8 1-455888-1 1-456405-6 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D - TE TERMINAL LTR - - TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 4.06 mm [.160] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.03 mm [.080] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER REVISION APPLICATOR DATA 4 LOC PART NUMBER D 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151181 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 05AUG2011 CHK 05AUG2011 APVD 05AUG2011 L.ZHANG L.ZHANG S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2-2168083-5 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-6 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1803554-4 1 240641-5 1 2119781-1 1 238011-7 1 1-1633965-8 1 1-455888-1 1 1-456405-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 99 98 82 71 70 69 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151181 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 44 PNEUMATIC 293 2 57 REF 1.27 244 REF SHEAR DEPRESSOR DETAIL 243 A 238 242 53 2 3 50 7 59 C 8 177 82 1 1 69 70 C 2 3 2 176 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 REF 0.5 34 REF SEE DETAIL A 56 0.8 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 44 293 REF 175 181 44.61 182 3 DETAIL A 180 66 2 164 33 B 17.9 67 A 24 0.05 57 5 180 REF RAM AND HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 30mm STROKE 47 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05AUG2011 CHK 05AUG2011 APVD 05AUG2011 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151181 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 2 DESCRIPTION FEED TYPE 2- 2151181 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151181 -7 B CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION D 3 LOC PART NUMBER 2- 2151181 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB 2.8 x 0.8 TERMINAL NAME: WIRE STRIP LENGTH 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18051 - WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1-962915-1 1-962915-2 1-962915-3 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 TE TERMINAL 2-962915-1 2-962915-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 2-962915-3 C1__DWG_PN_1_3 6-962915-6 C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE SEAL C1__DWG_PN_2_2 - 3 3.40 mm [.134IN] MAX TE SEAL TE SEAL 828904-1 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.4 5.6 5.9 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 0.61mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.18+/-0.03 [.046+/-.001] 6 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER,IT BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATION 109-18079 (TEST 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 8-2151181-2 9-2151181-1 9-2151181-2 SAME AS 2151181-1 2151181-2 2-2151181-1 2-2151181-2 ITEM 1 3 46 141 ITEM DESCRIPTION WIRE CRIMPER INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR SUBSTITUTE PART NUMBER 1-1803590-6 1 1 1-1803940-0 DELETE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - A 1 1 1 1 1 - 1 2 1 - 1803940-9 1 2 - 1-1803624-8 1 1 - PART NUMBER 8-2151181-1 1 1 - 1 1 1 - - 2 1 - 1 2 2 - ITEM SUBSTITUTION LIST 1 2 - ENTRY LEVEL APPLICATOR 1 1 - HAS GROUP 1 1 - 1 2 - - - 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 5 2 1 - - 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - 3 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 5 1 1 - W1__FA_SETTING_3 1 1 - 6.2 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 4 - - 4 1 4 - C1__DWG_PN_2_4 - 1 - 828904-3 C1__DWG_PN_4_3 1 - 828904-2 C1__DWG_PN_4_2 - REF REF - CABLE DIAMETER 1 1 - C1__DWG_PN_4_0 1 - - C1__DWG_PN_3_0 1 1 - C1__DWG_PN_2_0 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119943-1 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2-2168083-5 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-6 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1803554-4 240641-5 2119781-1 238011-7 1-1633965-8 1-455888-1 1-456405-6 1 1 - TE TERMINAL C1__DWG_PN_1_0 1 - INSULATION DIAMETER RANGE 6 1-962915-3 C1__DWG_PN_4_1 828904-3 C1__DWG_PN_2_3 TE TERMINAL CABLE DIAMETER C1__DWG_PN_4_0 828904-1 828904-2 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 4.20-4.80 mm[.165-.189IN] 0.00-3.40 mm [.000-.134 IN] - TE CRIMP SPECIFICATION TAB 2.8 X 0.8 TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 05AUG2011 CHK 05AUG2011 APVD 05AUG2011 L.ZHANG L.ZHANG S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2-2168083-5 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-6 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1803554-4 1 240641-5 1 2119781-1 1 238011-7 1 1-1633965-8 1 1-455888-1 1 1-456405-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 82 71 70 69 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151181 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 D 239 59 56 PNEUMATIC 1.27 140 57 REF REF 2 SHEAR DEPRESSOR DETAIL 244 243 A 238 53 0.8 50 2 34 3 REF 7 59 82 1 C SEE DETAIL A REF 8 242 0.5 TERMINAL SUPPORT LOCATION 1 C 69 70 56 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 164 REF 0.05 66 2 DETAIL A 67 57 33 24 B 19 A 30 RAM SET-UP 5 20 B 21 29 9 1 ITEM 30 LOCATED AT REAR HOLES 12 CAM POSITIONS 30mm STROKE 241 13 REF REF 29 1 30mm STROKE 30mm STROKE 142 30 151 141 48 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05AUG2011 CHK 05AUG2011 APVD 05AUG2011 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151181 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1