7-2151191-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION F FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151191-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151191-2 G 7-2151191-1 F 7-2151191-2 G 7- 2151191 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - F O - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.40-5.00 mm [.173-.197 IN] C TERMINAL APPLICATION SPECIFICATION 929939-3 929939-6 1-929939-1 2-929939-1 927770-1 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 114-18050 - TERMINALS APPLIED TE TERMINAL 929939-1 n C1__DWG_PN_1_1 927770-6 C1__DWG_PN_1_2 927770-8 1-927770-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 2-927770-1 C1__DWG_PN_1_5 - - TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 TE SEAL TE SEAL 828905-1 C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_4_0 TE TERMINAL 929280-1 114-18050 3 - - - - 6 TE TERMINAL C2__DWG_PN_1_0 - 1.40-2.70 mm [.055-.106 IN] - - INSULATION DIAMETER RANGE C2__DWG_PN_2_0 TE SEAL C2__DWG_PN_3_0 TE SEAL 1572276-1 C1__DWG_PN_4_3 CABLE C2__DWG_PN_4_0 828905-1 828904-1 C2__DWG_PN_1_1 C1__DWG_PN_4_2 1572276-1 C1__DWG_PN_2_3 n C1__DWG_PN_4_1 828904-1 C1__DWG_PN_2_2 CABLE n - TERMINALS APPLIED 6 TE TERMINAL 927770-3 C1__DWG_PN_1_0 4.40-5.00 mm [.173-.197 IN] 1.40-2.70 mm [.055-.106 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH - JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: - n 6 C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 - C1__DWG_PN_2_4 - C1__DWG_PN_2_5 C1__DWG_PN_1_6 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.9 6.1 6.3 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 4.5 5.3 6.1 5 W1__FA_SETTING_1 - W1__FA_SETTING_2 W1__FA_SETTING_3 - 1 2 B 3 4 5 6 DESCRIPTION - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - TERMINAL LUBRICANT IS RECOMMENDED. 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD F ECR-18-007494 16MAY2018 JAH JDG G ECR-19-006247 17APR2019 JAH JDG G1 ECR-20-001450 30JAN2020 JWC RK G2 ECR-22-148127 04AUG2022 FJ YY 1 1 - - 1 1 1 1 1 1 -1 PART NO 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-9 240641-7 2119781-1 3-238011-3 3-2119784-1 1-455888-2 1-456405-5 - 1 1 1 1 1 -77 -72 -71 -52 -51 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM K.HUANG DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: S.XI NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-9 1 240641-7 1 2119781-1 1 3-238011-3 1 3-2119784-1 1 1-455888-2 1 1-456405-5 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 23AUG2011 APVD 1 2-1803583-1 TE Connectivity - - 1 1803515-3 DESCRIPTION 23AUG2011 DWN CHK AMP 4805 REV 31MAR2000 DATE D TYPE TE TERMINAL LTR - 3 TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 4.06 mm [.160] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.03 mm [.080] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151191 -1 APPLICATOR DATA 4 LOC DESCRIPTION G 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151191 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151191 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 1.7 REF 44 PNEUMATIC 293 2 57 REF 5 SHEAR DEPRESSOR DETAIL 244 53 50 A 7 243 177 242 238 2 3 8 59 C 82 SEE DETAIL A 1 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 2 3 C 1 174 4 TERMINAL SUPPORT LOCATION 28 5 41 175 44 293 REF 181 3 DETAIL A 44.61 66 2 B 19.0 67 57 5 RAM AND HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 113 6 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 0.5 180 REF A 24 0.05 180 164 33 47 0.5 34 REF 182 30mm STROKE 4.5 1 2 176 56 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 23AUG2011 DWN K.HUANG 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 23AUG2011 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH TE Connectivity - CHK - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151191 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151191 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151191 -7 A CRIMP TOOLING KIT - G 3 2 LOC PART NUMBER 2- 2151191 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH 4.40-5.00 mm [.173-.197 IN] C TERMINAL APPLICATION SPECIFICATION 114-18050 - TERMINALS APPLIED TE TERMINAL 929939-1 929939-3 929939-6 1-929939-1 2-929939-1 927770-1 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 n 927770-3 927770-6 C1__DWG_PN_1_1 C1__DWG_PN_1_2 927770-8 C1__DWG_PN_1_3 1-927770-1 2-927770-1 C1__DWG_PN_1_4 C1__DWG_PN_1_5 4.40-5.00 mm [.173-.197 IN] - - TERMINAL APPLICATION SPECIFICATION TE SEAL C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 828905-1 828904-1 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL n 929280-1 C1__DWG_PN_4_1 114-18050 - - - - TE SEAL C2__DWG_PN_3_0 - TE SEAL 828905-1 828904-1 C2__DWG_PN_1_1 1572276-1 C1__DWG_PN_4_3 CABLE n CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING 5.9 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 6.1 W1__DWG_CRIMP_HT_2 1.00mm2 0.75mm2 W1__FA_SETTING_2 6.3 W1__DWG_CRIMP_HT_3 WIRE SIZE 4 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 4.5 5.3 6.1 - 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 6 A 8-2151191-2 9-2151191-1 9-2151191-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151191-1 1 WIRE CRIMPER 2151191-2 2-2151191-1 2-2151191-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR SUBSTITUTE PART NUMBER 1-1803590-5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1803940-9 DELETE 1 K.HUANG PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: S.XI NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-9 1 240641-7 1 2119781-1 1 3-238011-3 1 3-2119784-1 1 1-455888-2 1 1-456405-5 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 23AUG2011 APVD 1 2079764_APP TE Connectivity - - 1 2119082-9 DESCRIPTION 23AUG2011 DWN CHK DIMENSIONS: CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 3-1803604-1 1-1803940-0 1 1 1 - 1 1 1 - PART NUMBER 8-2151191-1 2 1 - 1 1 2 - 1 1 1 - ITEM SUBSTITUTION LIST 1 1 - ENTRY LEVEL APPLICATOR 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - - 1 1 - 1 1 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 - - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 1 2 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 1 1 1 - B 1 1 - 5 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 4 - - C1__DWG_PN_2_5 1 4 - C1__DWG_PN_2_4 - 1 - 6 W1__DWG_WGAUGE_2 1 - C2__DWG_PN_4_3 - REF REF - C2__DWG_PN_4_2 1 1 - C2__DWG_PN_4_1 1 - - C2__DWG_PN_4_0 1 1 C2__DWG_PN_2_0 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-7 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-9 240641-7 2119781-1 3-238011-3 3-2119784-1 1-455888-2 1-456405-5 1 1 - 3 C1__DWG_PN_1_6 W1__DWG_WGAUGE_1 1 - 1.40-2.70 mm [.055-.106 IN] 6 TE TERMINAL C2__DWG_PN_1_0 - INSULATION DIAMETER RANGE C1__DWG_PN_4_2 1572276-1 C1__DWG_PN_2_3 CABLE C1__DWG_PN_4_0 n - TERMINALS APPLIED 6 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.40-2.70 mm [.055-.106 IN] - TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION Ocean Side Feed Applicator - DRAWING NO 2151191 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 1.7 REF 2 57 238 REF 5 243 242 A D 244 56 PNEUMATIC SHEAR DEPRESSOR DETAIL 2 3 53 REF 8 50 4.5 7 0.5 34 59 82 C REF 5 1 REF TERMINAL SUPPORT LOCATION 1 C SEE DETAIL A 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 164 REF 0.05 66 DETAIL A 2 67 57 33 24 B RAM SET-UP 19 A 30 5 20 B 21 29 9 1 12 241 CAM POSITIONS 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES 13 REF 29 1 REF 11 30mm STROKE 30mm STROKE 30 20 142 151 113 48 6 141 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 K.HUANG DIMENSIONS: mm & 2 of 4) - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 23AUG2011 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH TE Connectivity - CHK MATERIAL AMP 4805 REV 31MAR2000 23AUG2011 DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151191 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G2