7-2151771-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE D FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151771-1 D MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151771-2 E 7- 2151771 -7 A E 3 2 LOC 2151771 -1 2151771 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-13-017227 05NOV2013 RK TE C ECR-16-007663 26MAY2016 JH TE D EC-18-010891 11JUL2018 VLA CT E ECR-21-121843 23NOV2021 JWC TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.05 mm [.120] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB, FASTON, .250 SERIES TERMINAL NAME: WIRE STRIP LENGTH 4.80-5.60 mm [.189-.220 IN] TERMINAL APPLICATION SPECIFICATION C TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE - 2.79-4.32 mm [.110-.170 IN] 114-3118 - - - - - - 3 - TERMINALS APPLIED TE TERMINAL 61281-3 TE TERMINAL C1__DWG_PN_1_0 61362-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 12 AWG 14 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.24+/-0.05 [.088+/-.002] 1.91+/-0.05 [.075+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.7 10.9 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 2 B 3 4 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 - 1 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - REF 1 REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 2 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 - 1 - - - - 1 - 1 1 1 1 2 1 2 1 1 1 2 1 2 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: -1 PART NO 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM DWN 19SEP2012 CHK 19SEP2012 APVD 19SEP2012 L.ZHANG L.ZHANG S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-1 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-8 2 2079383-5 2 3-2844962-0 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1633924-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 238011-2 1 2119582-3 1 455888-4 1 456409-3 248 244 243 242 241 239 238 164 119 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-9 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1 REF REF 1 1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 455888-7 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-1 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-8 2079383-5 3-2844962-0 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1633924-1 1-2119757-0 238011-2 2119582-3 455888-4 456409-3 - Ocean Side Feed Applicator - DRAWING NO 2151771 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 53 244 243 50 A 2 242 238 2 1.0 3 8 59 C 82 1 0.5 REF 34 REF 1 C 2 SEE DETAIL A 3 1 56 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 43.60 DETAIL A 2 164 REF 0.05 66 67 33 A 24 B RAM SET-UP 19 30 B 20 21 29 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 47 30 REF 29 REF 11 119 30mm STROKE 30mm STROKE 30mm STROKE 1 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 19SEP2012 CHK 19SEP2012 APVD 19SEP2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151771 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151771 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151771 -7 A CRIMP TOOLING KIT - CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST APPLICATOR DATA SIZE 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35042 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION C - - - - - - TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 1 - 3 C1__DWG_PN_2_0 1 1 - 1 - C1__DWG_PN_4_0 - - C1__DWG_PN_2_1 1 1 1 - 4 - - - 14 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 2.24+/-0.05 [.088+/-.002] 1.91+/-0.05 [.075+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.7 10.9 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - 1 B 1 2 3 4 - - RECOMMENDED SPARE PARTS 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 - 2 - 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 - 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 - - - AMP 4805 REV 31MAR2000 1 1 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 19SEP2012 CHK 19SEP2012 APVD 19SEP2012 L.ZHANG L.ZHANG S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-1 3 18023-9 1 2119652 1 1803602-1 1 1752356-8 2 2079383-5 2 3-2844962-0 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1633924-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 238011-2 1 2119582-3 1 455888-4 1 456409-3 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM PART NO -77 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A SEE SHEET 1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-7 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 1803382-1 18023-9 2119652-1 1803602-1 1752356-8 2079383-5 3-2844962-0 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1633924-1 1-2119757-0 238011-2 2119582-3 455888-4 456409-3 1 REF REF - W1__DWG_WGAUGE_1 DATE TE CRIMP SPECIFICATION - 12 AWG DESCRIPTION PNEUMATIC - WIRE SIZE LTR 2.79-4.32 mm [.110-.170 IN] 114-3118 TE TERMINAL 61362-2 C1__DWG_PN_1_1 P INSULATION DIAMETER RANGE - C1__DWG_PN_1_0 66 - TERMINALS APPLIED TE TERMINAL 61281-3 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 D TAB, FASTON, .250 SERIES 4.80-5.60 mm [.189-.220 IN] 2 TYPE TE TERMINAL TERMINAL NAME: 3 F F 3.05 mm [.120] TERMINAL DATA: 4 LOC PART NUMBER E 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2- 2151771 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151771 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 140 239 59 D 2 244 56 PNEUMATIC 243 242 2 3 53 A 1.0 238 REF 8 50 0.5 34 REF 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 34.57 164 REF 0.05 66 2 DETAIL A 67 33 RAM SET-UP A 24 B 19 20 30 B 21 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITIONS 30mm STROKE 13 29 REF REF 30mm STROKE 30mm STROKE 142 30 1 151 141 48 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 19SEP2012 CHK 19SEP2012 APVD 19SEP2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151771 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E