7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
1
2151886 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
FINE CRIMP HEIGHT ADJUST
1
2151886 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
1
NON-CRIMP HEIGHT ADJUST
2151886 -7
1
FINE CRIMP HEIGHT ADJUST
1
PNEUMATIC FEED
SERVO
LATCH PLATE
2151886 -6
7- 2151886 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2151886 -5
8- 2151886 -4
5-18022-5
8- 2151886 -5
8- 2151886 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2119799-1
2.28 mm [.090]
APPLICATOR INSTRUCTIONS
408-10389
2-1752354-4
-
2-1752354-4
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
-
-
MOLEX TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.55-3.56 mm [.140-.140 IN]
C
-
STRAIGHT FORK TERMINAL 0.8mm
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
-
INSULATION DIAMETER RANGE
-
1.20-1.70 mm [.047-.067 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
0
MOLEX TERMINAL
94509-0103
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
-
MOLEX TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.91+/-0.05 [.036+/-.002]
0.85+/-0.05 [.033+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
1
W1__DWG_CRIMP_HT_1
2
W1__DWG_CRIMP_HT_2
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151886
2151886
2151886
2151886
-
-4
-4
-5
-6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 242.
1
& 242.
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
-
-
1
-
-77 -7
1
-
-6
1
-
-5
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
260
252
250
249
ITEM
NO
1
1
1
1
DIMENSIONS:
mm
& 4 of 4)
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
2
1
3
1
4
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
66
P
LTR
DESCRIPTION
DATE
ORIGINAL
1
-
1
1
1
1
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
2-1752354-4
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-5018030-0
1901681-1
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1320908-3
2119959-2
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1803057-7
2119757-4
238011-4
1633965-4
455888-4
3-456404-6
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
4
1
1
-
1
4
1
-
1
1
4
1
1
1
-
1
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
-
1
-
-
1
-
1
2
-
1
REF REF
-
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
4.89 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
-77 -7
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
A
25FEB2013
DWN
APVD
S.A.
C.L.
2063440-1
F
O
1.78 mm [.070]
REVISIONS
DIST
1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2151886 -1
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
25FEB2013
CHK
25FEB2013
APVD
25FEB2013
S.ALVES
P.BARLETTA
C.LIMA
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119758
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
2-1752354-4
1
6-993111-6
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
1320908-3
1
2119959-2
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
1803057-7
..
1
ITEM_7
..
1
ITEM_6
1
2119757-4
1
238011-4
1
1633965-4
1
455888-4
1
3-456404-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
248
247
246
245
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
71
67
66
63
62
60
59
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
DESCRIPTION
PRODUCT SPEC
-
1
2119641-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151886
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
A
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
D
6
PNEUMATIC
56
39
247
246
260
44
7 252
245
35
244
2
7
D
2
2
2
243
166
8
242
238
2
6
163
8
1
136
REF
1.00 0.50
[ 0.039
0.019 ]
1
34 REF
137
2
3
172
SERVO
LATCH PLATE
1
4
2 176
2
4
TERMINAL SUPPORT LOCATION
28
5
41
174
44
2
175
51
6
164
A
14.12
[ 0.556 ]
66
180
2
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
A
50 REF
HOLDDOWN SET-UP
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
REF
245 REF
52
135
198
B
C
177
56
133
-
2
59
240
-
-
62
59
63
C
APVD
37
38
249
A
DWN
40
239
250
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
25FEB2013
CHK
25FEB2013
APVD
25FEB2013
S.ALVES
P.BARLETTA
C.LIMA
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151886
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
1
2- 2151886 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2- 2151886 -1
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
1
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151886 -5
1
FINE CRIMP HEIGHT ADJUST
2- 2151886 -7
1
FINE CRIMP HEIGHT ADJUST
NONE
1
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151886 -7
APPLICATOR STYLE CONVERSION CHART
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
SIZE
WIRE
INSUL
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
8- 2151886 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
8- 2151886 -5
-
2119949-1
8- 2151886 -4
5-18022-5
-
2161326-1
2119641-2
8- 2151886 -5
1338685-1
2119951-1
5-18022-5
-
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
2119799-1
2-1752354-4
-
-
2-1752354-4
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
MOLEX TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.55-3.56 mm [.140-.140 IN]
C
-
STRAIGHT FORK TERMINAL 0.8mm
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
-
INSULATION DIAMETER RANGE
-
1.20-1.70 mm [.047-.067 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
0
-
MOLEX TERMINAL
C1__DWG_PN_1_0
94509-0103
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
MOLEX TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.91+/-0.05 [.036+/-.002]
0.85+/-0.05 [.033+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
1
-
9
-
W1__FA_SETTING_1
2
-
W1__FA_SETTING_2
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
2151886 -4
2151886 -4
2151886 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
-
1
6
-
& 242.
-
1
& 152.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
-
-
-
1
-
1
-
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
2119782
1
2119640-1
251
250
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
-
-
1
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
1
1
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
2-1752354-4
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
1-5018030-0
1901681-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-1
2079383-5
2161328-1
1320908-3
2119959-2
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1803057-7
2119757-4
238011-4
1633965-4
455888-4
3-456404-6
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
3
1
-
1
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
-
1
-
2
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
2063440-1
-
2.28 mm [.090]
A
PART NUMBERS REQUIRED
F
O
1.78 mm [.070]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
25FEB2013
CHK
25FEB2013
APVD
25FEB2013
S.ALVES
P.BARLETTA
C.LIMA
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
2-1752354-4
1
6-993111-6
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-1
2
2079383-5
1
2161328
1
1320908-3
1
2119959-2
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
1803057-7
..
1
ITEM_7
..
1
ITEM_6
1
2119757-4
1
238011-4
1
1633965-4
1
455888-4
1
3-456404-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-9
249
246
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
71
67
66
63
62
59
56
52
51
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
1
2079988_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2151886
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
APVD
-
-
-
62
6
40
A
145
38
239
39
59
152
7
56
246
140
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
1.00 0.50
[ 0.039
0.019 ]
63
238
REF
8
163
34
59
136
1
137
C
1
56
2
SERVO
LATCH PLATE
2
2
3
176
C
1
4
28
174
5
41
52
240
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
177
172
140
REF
175
51
198
164
2
67
11
A
33
SERVO FEEDER
NOT INCLUDED
213
A
24
50
19
10
30
14.12
[ 0.556 ]
66
6 180
B
DWN
251
MECHANICAL
D
DATE
REF
HOLDDOWN SET-UP
20
117 REF
B
9
21
29
1
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
151
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
25FEB2013
CHK
25FEB2013
APVD
25FEB2013
S.ALVES
P.BARLETTA
C.LIMA
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151886
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
1