7-2151968-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 2 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151968-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151968-2 D 7- 2151968 -7 A FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER C D 3 LOC 2151968 -1 2151968 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B1 ECR-16-000025 04JAN2016 JH CT C ECR-18-006802 04MAY2018 KH JDG D ECR-20-013302 18SEP2020 FJ TE D1 ECR-22-147998 01AUG2022 FJ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 1.60 mm [.063] TYPE 2.00 mm [.079] APPLICATOR INSTRUCTIONS 408-35042 F F MOLEX TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION MOLEX 63902-3900 Rev B WIRE STRIP LENGTH INSULATION DIAMETER RANGE n 3.00-3.50 mm [.118-.138 IN] 1.40-1.70 mm [.055-.067 IN] TERMINAL APPLICATION SPECIFICATION TE TERMINAL 286603-1 C 286603-2 286603-3 286603-4 286603-5 286603-6 286603-7 286603-8 1-286603-1 1-286603-2 1-286603-3 1-286603-4 MOLEX TERMINAL 39-00-0038 C1__DWG_PN_1_1 39-00-0055 39-00-0207 C1__DWG_PN_1_2 C1__DWG_PN_1_3 39-00-0163 C1__DWG_PN_1_4 39-00-0059 39-00-0153 C1__DWG_PN_1_5 C1__DWG_PN_1_6 39-00-0181 C1__DWG_PN_1_7 39-00-0213 39-00-0114 C1__DWG_PN_1_8 C1__DWG_PN_1_9 39-00-0428 39-00-0419 C1__DWG_PN_1_10 C1__DWG_PN_1_11 39-00-0425 C1__DWG_PN_1_12 1-286603-5 1-286603-6 1-286603-7 1-286603-8 1-286603-9 2-286603-0 39-00-0436 39-00-0440 39-00-0073 39-00-0108 39-00-0169 39-00-0175 2-286603-1 2-286603-2 39-00-0194 39-00-0200 2-286603-3 2-286603-4 WIRE SIZE 0.8 or 18 0.5 or 20 0.35 or 22 0.2 or 24 MOLEX 63902-3900 Rev B - INSULATION DIAMETER RANGE n - 1.40-1.70 mm [.055-.067 IN] - - - - - - 3 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 C1__DWG_PN_2_12 TE TERMINAL 286611-1 286611-2 286611-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 MOLEX TERMINAL 39-00-0040 C1__DWG_PN_3_2 C1__DWG_PN_3_3 286611-4 C1__DWG_PN_3_4 286611-5 286611-6 C1__DWG_PN_3_5 C1__DWG_PN_3_6 286611-9 C1__DWG_PN_3_7 1-286611-1 1-286611-2 1-286611-3 1-286611-4 1-286611-6 C1__DWG_PN_3_8 C1__DWG_PN_3_9 C1__DWG_PN_3_10 C1__DWG_PN_3_11 C1__DWG_PN_3_12 1-286611-7 1-286611-8 2-286611-0 2-286611-1 2-286611-2 2-286611-3 TE TERMINAL C1__DWG_PN_4_0 2113022-1 2113022-2 C1__DWG_PN_4_1 39-00-0061 39-00-0053 C1__DWG_PN_4_2 2113022-3 2113022-4 C1__DWG_PN_4_3 39-00-0120 C1__DWG_PN_4_4 39-00-0126 39-00-0219 2113022-5 C1__DWG_PN_4_5 2113022-6 2113022-7 C1__DWG_PN_4_6 39-00-0430 C1__DWG_PN_4_7 39-00-0121 39-00-0420 2113022-8 C1__DWG_PN_4_8 2113022-9 1-2113022-0 1-2113022-1 C1__DWG_PN_4_9 39-00-0437 39-00-0426 C1__DWG_PN_4_10 C1__DWG_PN_4_11 39-00-0075 MOLEX TERMINAL C2__DWG_PN_1_0 45750-1211 45750-1111 C2__DWG_PN_1_1 C2__DWG_PN_1_2 46012-1111 46018-1541 C2__DWG_PN_1_3 C2__DWG_PN_1_4 46083-1111 C2__DWG_PN_1_5 46098-1541 46012-1141 C2__DWG_PN_1_6 C2__DWG_PN_1_7 46012-1211 C2__DWG_PN_1_8 46012-1241 46083-1121 46083-1211 C2__DWG_PN_1_9 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 C2__DWG_PN_2_7 C2__DWG_PN_2_8 C2__DWG_PN_2_9 TE TERMINAL 1-2113022-2 1-2113022-3 1-2113022-4 1-2113022-5 1-2113022-6 1-2113022-7 286603-9 2-286603-7 286611-7 1-286611-9 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 C2__DWG_PN_3_7 C2__DWG_PN_3_8 C2__DWG_PN_3_9 MOLEX TERMINAL - C2__DWG_PN_4_0 46083-1221 46134-1111 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 46134-1121 46134-1211 - C2__DWG_PN_4_3 - C2__DWG_PN_4_4 46134-1221 - C2__DWG_PN_4_5 46012-1261 44476-1111 - C2__DWG_PN_4_6 - C2__DWG_PN_4_7 44476-1211 - C2__DWG_PN_4_8 44478-1111 44478-1211 - C2__DWG_PN_4_9 - C1__DWG_PN_4_12 39-00-0427 40-13-0853 30490-1002 30490-2002 40-01-0853 98-00-0174 2-286611-4 - WIRE SIZE 0.8 or 18 0.5 or 20 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.020+/-0.050 [.0400+/-.0020] 0.995+/-0.045 [.0390+/-.0020] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 7.1 7.1 - 4 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - 30490-0002 - 39-00-0405 39-00-0407 2-286603-5 2-286603-6 2-286603-7 2-286603-8 2-286603-9 B - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 MOLEX CRIMP SPECIFICATION MINI FIT JR OVERALL TIN CRIMP TERMINAL TERMINAL NAME: MINI FIT JR OVERALL TIN CRIMP TERMINAL TERMINAL NAME: MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION - 39-00-0410 40-13-0851 44485-1211 44485-1311 44485-1411 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.020+/-0.050 [.0400+/-.0020] 0.995+/-0.045 [.0390+/-.0020] 0.895+/-0.045 [.0350+/-.0020] 0.830+/-0.040 [.0325+/-.0015] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.1 7.1 8.6 9.2 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 W1__FA_SETTING_4 - 1 2 A RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 - - 1 1 1 1 1 1 1 1 1 1 1 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 2 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 24MAY2013 CHK 24MAY2013 APVD 24MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2844908 1 2844907 1 455888-4 1 SIMP_5-547505-2 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2-2168083-5 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-9 2 2079383-5 2 2-2844962-4 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803056-1 1 3-240641-0 .. 1 ITEM_6 1 1-2119780-1 1 238011-7 1 3-1633962-6 1 455888-4 1 2-1633738-0 248 244 243 242 241 239 238 164 99 98 82 77 74 71 67 66 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-3 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 1 2 1 1 2 1 - 1 1 2 1 - 1 1 1 1 - 1 1 1 1 - 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2844908-1 2844907-1 455888-4 5-547505-2 854769-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2-2168083-5 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-9 2079383-5 2-2844962-4 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803056-1 3-240641-0 1-2119780-1 238011-7 3-1633962-6 455888-4 2-1633738-0 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION AMP 4805 REV 31MAR2000 1 1 Ocean Side Feed Applicator - DRAWING NO 2151968 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 53 A 238 243 242 50 2 3 7 8 59 C 82 1 0.5 34 REF 2 3 52 1 4 51 C TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 44.61 REF 0.05 66 DETAIL A 2 164 A 24 B 67 77 33 58 74 19 30 20 29 21 RAM SET-UP B 9 ITEM 30 LOCATED AT FRONT HOLES 12 30 REF 241 CAM POSITIONS 13 30mm STROKE 29 REF 1 11 30mm STROKE 30mm STROKE 47 4.3 1 SEE DETAIL A 56 REF 20 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 28MAY2013 CHK 28MAY2013 APVD 28MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151968 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 2 DESCRIPTION FEED TYPE 2- 2151968 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151968 -7 A CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION D 3 LOC PART NUMBER 2- 2151968 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.60 mm [.063] 2.00 mm [.079] APPLICATOR INSTRUCTIONS 408-35042 MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION MINI FIT JR OVERALL TIN CRIMP TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION MOLEX 63902-3900 Rev B WIRE STRIP LENGTH 1.40-1.70 mm [.055-.067 IN] - - - - - 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C TE TERMINAL 286603-1 286603-2 286603-3 286603-4 286603-5 286603-6 286603-7 286603-8 1-286603-1 1-286603-2 1-286603-3 1-286603-4 1-286603-5 1-286603-6 C1__DWG_PN_1_1 C1__DWG_PN_1_2 39-00-0207 C1__DWG_PN_1_3 39-00-0163 39-00-0059 C1__DWG_PN_1_4 C1__DWG_PN_1_5 39-00-0153 C1__DWG_PN_1_6 39-00-0181 39-00-0213 C1__DWG_PN_1_7 C1__DWG_PN_1_8 39-00-0114 C1__DWG_PN_1_9 39-00-0428 39-00-0419 C1__DWG_PN_1_10 C1__DWG_PN_1_11 39-00-0425 39-00-0436 39-00-0440 C1__DWG_PN_1_12 1-286603-7 1-286603-8 39-00-0073 39-00-0108 1-286603-9 2-286603-0 2-286603-1 2-286603-2 2-286603-3 2-286603-4 2-286603-5 2-286603-6 2-286603-7 2-286603-8 2-286603-9 B MOLEX 63902-3900 Rev B - INSULATION DIAMETER RANGE n - - - - - 39-00-0169 39-00-0175 39-00-0194 39-00-0200 39-00-0405 39-00-0407 39-00-0410 40-13-0851 44485-1211 44485-1311 44485-1411 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 C1__DWG_PN_2_12 TE TERMINAL 286611-1 286611-2 286611-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 286611-4 286611-5 C1__DWG_PN_3_4 C1__DWG_PN_3_5 286611-6 C1__DWG_PN_3_6 286611-9 1-286611-1 1-286611-2 1-286611-3 1-286611-4 1-286611-6 1-286611-7 1-286611-8 C1__DWG_PN_3_7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 C1__DWG_PN_3_10 C1__DWG_PN_3_11 C1__DWG_PN_3_12 2-286611-0 2-286611-1 MOLEX TERMINAL 39-00-0040 39-00-0061 TE TERMINAL 2113022-1 C1__DWG_PN_4_0 - 3 C1__DWG_PN_4_1 2113022-2 2113022-3 C1__DWG_PN_4_2 39-00-0053 C1__DWG_PN_4_3 39-00-0120 39-00-0126 2113022-4 C1__DWG_PN_4_4 2113022-5 2113022-6 C1__DWG_PN_4_5 39-00-0219 C1__DWG_PN_4_6 39-00-0430 39-00-0121 2113022-7 C1__DWG_PN_4_7 2113022-8 2113022-9 C1__DWG_PN_4_8 39-00-0420 C1__DWG_PN_4_9 39-00-0437 39-00-0426 C1__DWG_PN_4_11 C2__DWG_PN_1_3 46018-1541 C2__DWG_PN_1_4 46083-1111 46098-1541 C2__DWG_PN_1_5 C2__DWG_PN_1_6 46012-1141 C2__DWG_PN_1_7 46012-1211 46012-1241 C2__DWG_PN_1_8 C2__DWG_PN_1_9 46083-1121 46083-1211 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 C2__DWG_PN_2_7 C2__DWG_PN_2_8 C2__DWG_PN_2_9 TE TERMINAL 1-2113022-2 1-2113022-3 1-2113022-4 1-2113022-5 1-2113022-6 1-2113022-7 286603-9 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 C2__DWG_PN_3_7 2-286603-7 286611-7 1-286611-9 C2__DWG_PN_3_8 C2__DWG_PN_3_9 46134-1111 46134-1121 46134-1221 46012-1261 44476-1111 44476-1211 44478-1111 C2__DWG_PN_4_9 WIRE SIZE 0.8 or 18 0.5 or 20 40-01-0853 98-00-0174 30490-0002 CRIMP HEIGHT REFERENCE SETTING W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.020+/-0.050 [.0400+/-.0020] 0.995+/-0.045 [.0390+/-.0020] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 7.1 7.1 - 0.8 or 18 0.5 or 20 0.35 or 22 0.2 or 24 W1__DWG_WGAUGE_1 - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.020+/-0.050 [.0400+/-.0020] 0.995+/-0.045 [.0390+/-.0020] 0.895+/-0.045 [.0350+/-.0020] 0.830+/-0.040 [.0325+/-.0015] W1__DWG_CRIMP_HT_4 8.6 9.2 2 A RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 1 1 1 1 - 1 1 - 1 - - - 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 2 - - 7.1 1 1 - W1__DWG_CRIMP_HT_3 1 1 - W1__FA_SETTING_2 1 1 - 7.1 2 1 - W1__DWG_CRIMP_HT_2 1 2 - W1__FA_SETTING_1 1 1 - W1__DWG_CRIMP_HT_1 1 1 - 4 2 1 - CRIMP HEIGHT REFERENCE SETTING 1 2 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - 44478-1211 1 1 - C2__DWG_PN_4_8 1 1 - C2__DWG_PN_4_7 1 1 - C2__DWG_PN_4_6 4 - - C2__DWG_PN_4_5 1 4 - C2__DWG_PN_4_4 - 1 - C2__DWG_PN_4_3 46134-1211 1 - C2__DWG_PN_4_2 - REF REF - C2__DWG_PN_4_1 1 1 - C2__DWG_PN_4_0 1 - - MOLEX TERMINAL 46083-1221 1 1 - C1__DWG_PN_4_12 30490-1002 30490-2002 2-286611-2 2-286611-3 2-286611-4 45750-1111 46012-1111 C2__DWG_PN_1_2 1-2113022-0 1-2113022-1 C1__DWG_PN_4_10 39-00-0075 39-00-0427 40-13-0853 C2__DWG_PN_1_1 C2__DWG_PN_2_0 1 1 - 1 1 1 1 - 1 1 1 1 1 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 28MAY2013 CHK 28MAY2013 APVD 28MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-4 1 SIMP_5-547505-2 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2-2168083-5 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-9 2 2079383-5 2 2-2844962-4 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803056-1 1 3-240641-0 .. 1 ITEM_6 1 1-2119780-1 1 238011-7 1 3-1633962-6 1 455888-4 1 2-1633738-0 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 82 77 74 71 67 66 59 58 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-3 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-4 5-547505-2 854769-4 1803607-3 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2-2168083-5 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-9 2079383-5 2-2844962-4 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803056-1 3-240641-0 1-2119780-1 238011-7 3-1633962-6 455888-4 2-1633738-0 1 1 - MOLEX TERMINAL 45750-1211 C2__DWG_PN_1_0 1 - 1.40-1.70 mm [.055-.067 IN] TERMINALS APPLIED MOLEX TERMINAL 39-00-0038 39-00-0055 C1__DWG_PN_1_0 MOLEX CRIMP SPECIFICATION MINI FIT JR OVERALL TIN CRIMP TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE n MOLEX TERMINAL TERMINAL DATA: Ocean Side Feed Applicator - DRAWING NO 2151968 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 53 A 242 2 3 4.3 238 50 REF 8 7 34 59 82 1 C SEE DETAIL A 56 1 C 2 3 51 1 4 28 5 41 140 35.58 164 2 67 0.05 77 33 B A RAM SET-UP 58 19 74 20 30 B 9 21 29 12 241 13 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 1 30 29 REF REF 30mm STROKE 30mm STROKE 142 REF 66 DETAIL A 24 REF TERMINAL SUPPORT LOCATION 52 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 30mm STROKE 0.5 151 141 48 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 28MAY2013 CHK 28MAY2013 APVD 28MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151968 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1