7-2266145-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER B 2266145 -5 WIRE INSUL NON-CRIMP HEIGHT ADJUST 2266145 -7 B FINE CRIMP HEIGHT ADJUST 2113404-1 4 SERVO LATCH PLATE 11 NONE - - PNEUMATIC FEED - - - - 2119951-1 2161326-1 - 2119950-1 - - - - - - - 8- 2266145 -5 - 8- 2266145 -4 - - 1338685-1 5-18022-5 - - - - - - - - - 1901094-3 2119641-1 - - - - - - - - 2168400-6 - (QUANTITY 2) - - - - 2119799-1 - 2063440-2 - - - - - - - - - - - - - 6 - - 8 LEAR - INSULATION DIAMETER RANGE - 6.00-7.00 mm [.236-.276 IN] - - - - - 28142.201.178 C1__DWG_PN_2_0 TE TERMINAL LEAR TERMINAL C1__DWG_PN_3_0 - 12 10 LEAR TERMINAL - TE CRIMP SPECIFICATION n - - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - C WIRE SIZE (3)1.0 + 1.5 (4)0.75 + 1.50 (6)0.75 (3)0.75 + 1.00 +1.50 (5)0.75 + 1.00 (2)1.0 + (2)1.50 (5)1.00 (2)0.75 + (2)1.00 + 1.50 (5)0.75 + 1.50 1.00 + (3)1.50 (4)1.00 + 1.50 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 W1__DWG_WGAUGE_9 W1__DWG_WGAUGE_10 W1__DWG_WGAUGE_11 2.95+/-0.05 [.116+/-.002] 2.95+/-0.05 [.116+/-.002] 2.95+/-0.05 [.116+/-.002] 3.00+/-0.05 [.118+/-.002] 3.00+/-0.05 [.118+/-.002] 3.05+/-0.05 [.120+/-.002] 3.10+/-0.05 [.122+/-.002] 3.10+/-0.05 [.122+/-.002] 3.15+/-0.05 [.124+/-.002] 3.15+/-0.05 [.124+/-.002] 3.15+/-0.05 [.124+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 W1__DWG_CRIMP_HT_9 W1__DWG_CRIMP_HT_10 W1__DWG_CRIMP_HT_11 5.7 - W1__FA_SETTING_1 5.7 - 6 W1__FA_SETTING_2 5.7 - W1__FA_SETTING_3 6.5 - W1__FA_SETTING_4 6.5 - W1__FA_SETTING_5 7.0 - W1__FA_SETTING_6 7.5 - W1__FA_SETTING_7 7.5 - W1__FA_SETTING_8 8.2 - W1__FA_SETTING_9 8.2 - W1__FA_SETTING_10 8.2 - W1__FA_SETTING_11 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 6 - 7 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2266145 -4 2266145 -5 2266145 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. - 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 2266145_SKELETON - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 7 3.03 . - 1 1 - -77 -7 1 1 - -6 1 1 - -5 1 2119957-2 1803078-2 8-21084-0 2119640-1 -2 PART NO 1 1 APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED DESCRIPTION 1 2119957-2 1 1803078-2 1 8-21084-0_GATD 1 2119640-1 260 259 252 250 - ITEM NO Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 1 1 - A - - - 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 28FEB2014 KS TE B ECR-17-010970 27JUL2017 AW CT - 1 - - 1 - mm MATERIAL - 1 -2 PART NO - - 1 REF - 1 - 1 1 1 1 - - - 1 - - - - - 1 2 - - 1 1 2 - 1 1 1 - - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-9 2079764-1 2119083-1 2168400-6 2119580-1 2063440-2 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2119955-1 1-690438-0 2168083-1 2168083-6 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 1-2119644-3 2119085-1 2119092-1 2079383-5 1320908-7 1901086-1 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-3 2119805-1 6-454276-5 2-1633930-1 1-2119757-3 4-238011-9 4-1803019-2 1-455888-7 456412-7 1 2 1 1 REF REF REF - - - - - - - - - 1 1 - 1 REF REF - 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 - - 1 1 1 - - 1 2 - - - 1 2 - - 1 - 2 - 1 - - 2 2 1 - - 3 2 1 - 1 3 2 1 2 1 - 2 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 - 1 1 1 - 1 1 1 1 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION AMP 4805 REV 31MAR2000 - 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TERMINAL LUBRICANT IS RECOMMENDED. - 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF REVISIONS DIST - - - C1__DWG_PN_1_1 SMART APPLICATOR - - WIRE STRIP LENGTH C1__DWG_PN_1_0 4 SERVO LATCH PLATE 1 PART NUMBERS REQUIRED - TERMINAL TERMINALS APPLIED SERVO LATCH PLATE CRIMP TOOLING KIT LEAR TERMINAL TERMINAL APPLICATION SPECIFICATION - LOC SET UP GAUGE 2119599-1 F O APPLICATOR INSTRUCTIONS 408-10389 6.61-6.62 mm [.260-.261 IN] 2 TYPE 6.85 mm [.270] TE TERMINAL A CONVERT TO PNEUMATIC FINE CRIMP HEIGHT ADJUST B 4.57 mm [.180] TERMINAL NAME: 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE 2266145 -6 SIZE TERMINAL DATA: DESCRIPTION FINE CRIMP HEIGHT ADJUST B 7- 2266145 -7 CRIMP 4 20 REVISION 2266145 -2 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 20) SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE .180 F PREMIUM DWN 01NOV2013 CHK 01NOV2013 APVD 01NOV2013 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1-22279-3_SIMP 1 2161314 1 2119082-9 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-2_OLD 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119955-1 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 2 2168400-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-3 1 2119085_PRE_REV_K 1 2119092-1 2 2079383-5 1 1320908-7 1 1901086-1 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 6-454276-5 1 2-1633930-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-3 1 4-238011-9 1 4-1803019-2 1 1-455888-7 1 456412-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119798-1 249 248 247 246 245 244 243 242 240 239 238 213 198 172 166 164 163 137 136 135 133 121 119 113 96 95 93 82 71 67 66 63 62 61 60 59 56 54 49 48 47 46 44 41 40 39 38 37 35 33 30 29 28 27 26 25 24 23 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 2079988_GATD Ocean Side Feed Applicator - DRAWING NO 2266145 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 6 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 62 40 D FEED TYPE D 247 38 246 39 PNEUMATIC 250 2 249 260 44 7 252 245 35 244 7 166 238 8 2 2 6 163 259 82 136 1 137 C 1 C 2 172 3 1 4 56 SERVO LATCH PLATE 133 4 28 5 41 135 198 11 164 A 66 2 67 213 33 24 SERVO FEEDER NOT INCLUDED B 2 242 59 240 2 243 63 A 2 117 REF 10 A 19 30 20 95 21 B 96 9 29 ITEM 30 LOCATED AT FRONT HOLES 1 12 25 CAM POSITION 30mm STROKE 30 REF 29 REF 11 119 12 113 27 61 26 23 121 93 46 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01NOV2013 CHK 01NOV2013 APVD 01NOV2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266145 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266145 -2 B 2- 2266145 -5 CONVERT TO PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2266145 -7 DESCRIPTION FINE CRIMP HEIGHT ADJUST B 2- 2266145 -7 D 6 NONE CRIMP TOOLING KIT - 4 CRIMP - - - - - WIRE INSUL SERVO LATCH PLATE 2119951-1 - 8- 2266145 -5 1901094-3 - SMART APPLICATOR 2161326-1 - 8- 2266145 -4 - - 2168400-6 - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-2 - - - - - - - - - - 6 APPLICATOR INSTRUCTIONS 408-10389 7 TE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 6.61-6.62 mm [.260-.261 IN] TERMINAL APPLICATION SPECIFICATION LEAR - TERMINALS APPLIED C TE TERMINAL 2113404-1 n C1__DWG_PN_1_0 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 7 6.00-7.00 mm [.236-.276 IN] - - - - - - 10 LEAR TERMINAL 28142.201.178 C1__DWG_PN_2_0 TE TERMINAL LEAR TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_4_0 11 C1__DWG_PN_2_1 WIRE SIZE (3)1.0 + 1.5 (4)0.75 + 1.50 (6)0.75 (3)0.75 + 1.00 +1.50 (5)0.75 + 1.00 (2)1.0 + (2)1.50 (5)1.00 (2)0.75 + (2)1.00 + 1.50 (5)0.75 + 1.50 1.00 + (3)1.50 (4)1.00 + 1.50 B 1 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 W1__DWG_WGAUGE_9 W1__DWG_WGAUGE_10 W1__DWG_WGAUGE_11 2.95+/-0.05 [.116+/-.002] 2.95+/-0.05 [.116+/-.002] 2.95+/-0.05 [.116+/-.002] 3.00+/-0.05 [.118+/-.002] 3.00+/-0.05 [.118+/-.002] 3.05+/-0.05 [.120+/-.002] 3.10+/-0.05 [.122+/-.002] 3.10+/-0.05 [.122+/-.002] 3.15+/-0.05 [.124+/-.002] 3.15+/-0.05 [.124+/-.002] 3.15+/-0.05 [.124+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 W1__DWG_CRIMP_HT_9 W1__DWG_CRIMP_HT_10 W1__DWG_CRIMP_HT_11 5.7 5.7 5.7 6.5 6.5 7.0 7.5 7.5 8.2 8.2 8.2 6 W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_10 W1__FA_SETTING_11 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266145 -4 2266145 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT IS RECOMMENDED. 1 2266145_SKELETON - 1 1 1 1 1 1 -77 -27 -25 -22 1803078-2 2119782-1 PART NO SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 1 1803078-2 1 2119782 259 251 ITEM NO AMP 4805 REV 31MAR2000 1 1 1 - - - - - 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 20) SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE .180 F PREMIUM PART NO -77 -27 -25 -22 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - - 1 1 - 1 - 1 - 1 - - - 1 - - - 2 - - - 3 2 - - 1 3 2 - W1__FA_SETTING_9 2 1 3 - W1__FA_SETTING_8 1 2 1 - W1__FA_SETTING_7 1 - 2 - W1__FA_SETTING_6 1 1 1 - 1 1 1 - 2 1 1 - W1__FA_SETTING_3 1 2 1 - W1__FA_SETTING_2 1 1 2 - W1__FA_SETTING_1 1 1 1 - 1 1 1 - 9 - 1 1 - - 1 1 - 1 REF - - 1 - - - 1 - - - 1 1 - - 1 1 1 - - 1 1 - 2 - 1 - 1 2 - - 1 1 2 - 1 1 1 - 1 - 1 - 1 1 - - LEAR TERMINAL TERMINAL DATA: - 1 - 1 REF REF - - 2 1 REF - - - 1 - - 1 - - 1 1 - - - - - - - - - - 1 2 - - - 1 1 - - 1 1 1 - 1 1 1 - 1 1 1 - F O 6.85 mm [.270] P 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-6 2119580-1 2063440-2 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2119955-1 1-690438-0 2168083-1 2168083-6 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 1-2119644-3 2079383-5 1320908-7 1901086-1 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-3 2119805-1 6-454276-5 2-1633930-1 1-2119757-3 4-238011-9 4-1803019-2 1-455888-7 456412-7 1 - 1 - - - - - - - - - - - - - (QUANTITY 2) TYPE 4.57 mm [.180] 66 - - 8 SIZE A PART NUMBERS REQUIRED - APPLICATOR DATA REVISIONS DIST - - - LOC 1 DWN 01NOV2013 CHK 01NOV2013 APVD 01NOV2013 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-9 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-2_OLD 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119955-1 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-1 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-3 2 2079383-5 1 1320908-7 1 1901086-1 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 6-454276-5 1 2-1633930-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-3 1 4-238011-9 1 4-1803019-2 1 1-455888-7 1 456412-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 250 249 246 244 243 242 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 119 113 96 95 93 82 71 67 66 63 62 61 59 56 49 48 41 40 39 38 33 30 29 28 27 26 25 24 23 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2266145 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 62 40 145 38 D 246 39 FEED TYPE 7 140 152 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 63 238 163 59 259 136 82 1 137 C 1 172 2 56 C 3 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 A 164 SERVO FEEDER NOT INCLUDED 117 REF 11 66 2 67 33 24 B 2 10 213 A 19 30 20 95 21 9 B 1 12 96 29 ITEM 30 LOCATED AT FRONT HOLES 30 CAM POSITION REF REF 29 30mm STROKE 11 113 151 27 61 26 23 121 93 141 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01NOV2013 CHK 01NOV2013 APVD 01NOV2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266145 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B