7-2266454-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2266454 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7-2266454-2 C PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC 7- 2266454 -7 B CRIMP TOOLING KIT REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 11AUG2014 JH UG A RELEASED 09OCT2014 JH TE B ECR-15-017076 23NOV2015 TT TE C ECR-21-003459 21MAR2021 TB RK - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.94 mm [.155] 6.00 mm [.236] APPLICATOR INSTRUCTIONS 408-35042 HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 6.50-7.50 mm [.256-.295 IN] C TERMINAL APPLICATION SPECIFICATION HIROSE SPEC Rev 2 - TERMINALS APPLIED TE TERMINAL 2113561-1 5 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - - - C1__DWG_PN_2_1 TE TERMINAL 2113565-1 C1__DWG_PN_3_0 - C1__DWG_PN_3_1 HIROSE TERMINAL DF60-1012PCFA 1 - 10 AWG 12 AWG 1 2 B 3 4 5 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.63+/-0.05 [.104+/-.002] 2.32+/-0.05 [.091+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.5 8.6 RECOMMENDED SPARE PARTS 7 1 1 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - 1 1 1 - 1 2 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 4 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 4 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 REF REF - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 1 - 5 1 1 - 3 1 1 - 2119791-5 2119641-1 2119082-3 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-8 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-1 1803602-1 1-1752356-9 2079383-5 3-2844962-3 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 318707-1 1803334-7 1-2119757-0 2-238011-6 1803327-1 455888-3 1803325-7 1 1 - 4.04-4.69 mm [.159-.185 IN] - 1 - 7 HIROSE TERMINAL DF60-1012SCFA C1__DWG_PN_1_0 - 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DEPRESSOR, WIRE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO DWN 8AUGUST2014 CHK 8AUGUST2014 APVD 8AUGUST2014 J.HOU Y.YIN U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338683-8 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-9 2 2079383-5 2 3-2844962-3 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 318707-1 1 1803334-7 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 2-238011-6 1 1803327-1 1 455888-3 1 1803325-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-3 286 248 244 243 242 241 238 164 113 99 98 82 71 69 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 2119791-5 Ocean Side Feed Applicator - DRAWING NO 2266454 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D FEED TYPE PNEUMATIC 44 2 244 A 243 53 238 242 2 3 50 8 59 C 82 52 SEE DETAIL A 1 3.0 # 0.5 REF 34 REF 1 C 2 3 51 56 1 TERMINAL SUPPORT LOCATION 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 286 69 5 41 43.90 44 0.05 REF 66 DETAIL A 2 164 33 67 RAM SET-UP A 24 19 B B 20 30 21 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITION 13 30 29 REF REF 1 11 30mm STROKE 113 5 46 98 99 34 54 8 1 60 54 10 20 1 248 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 8AUGUST2014 CHK 8AUGUST2014 APVD 8AUGUST2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266454 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266454 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2266454 -7 B CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.94 mm [.155] 6.00 mm [.236] APPLICATOR INSTRUCTIONS 408-35042 TERMINAL DATA: HIROSE TERMINAL HIROSE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 6.50-7.50 mm [.256-.295 IN] C TERMINAL APPLICATION SPECIFICATION HIROSE SPEC Rev 2 - TERMINALS APPLIED TE TERMINAL 2113561-1 5 DF60-1012SCFA C1__DWG_PN_1_1 - - - 1 - 3 4.04-4.69 mm [.159-.185 IN] - 1 - INSULATION DIAMETER RANGE 1 - 1 - 1 - REF - 1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 2113565-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 HIROSE TERMINAL DF60-1012PCFA 1 - C1__DWG_PN_4_0 4 - C1__DWG_PN_4_1 - - 1 - WIRE SIZE 10 AWG 12 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.63+/-0.05 [.104+/-.002] 2.32+/-0.05 [.091+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.5 8.6 1 - 5 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - 1 - 2 - 1 - B 1 2 RECOMMENDED SPARE PARTS APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 1 - 1 - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - 1 - 1 - 2 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 1 - 1 1 1 1 1 - - - - - 1 1 1 1 1 1 1 - A 2119791-5 2119082-3 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119943-1 2119740-1 2168078-1 5-18022-5 1338683-8 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1803602-1 1-1752356-9 2079383-5 3-2844962-3 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 318707-1 1803334-7 1-2119757-0 2-238011-6 1803327-1 455888-3 1803325-7 1 - 7 HIROSE TERMINAL C1__DWG_PN_1_0 - 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DEPRESSOR, WIRE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 8AUGUST2014 CHK 8AUGUST2014 APVD 8AUGUST2014 J.HOU Y.YIN U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-8 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 1803602-1 1 1-1752356-9 2 2079383-5 2 3-2844962-3 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 318707-1 1 1803334-7 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 2-238011-6 1 1803327-1 1 455888-3 1 1803325-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 286 244 243 242 241 238 164 151 144 143 142 141 140 113 99 98 82 71 69 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-3 DESCRIPTION PRODUCT SPEC - 1 2119791-5 Ocean Side Feed Applicator - DRAWING NO 2266454 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE D 140 DATE DWN APVD - - - D 2 244 PNEUMATIC 243 242 53 A 2 3 3.0 # 0.5 238 50 REF 8 34 59 TERMINAL SUPPORT LOCATION 82 C 1 52 SEE DETAIL A 56 C 1 2 51 3 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 28 286 69 5 41 140 REF 34.87 164 0.05 66 DETAIL A 2 67 33 RAM SET-UP A 24 B REF 19 20 30 B 9 21 1 12 29 ITEM 30 LOCATED AT REAR HOLES 241 13 30 1 CAM POSITION REF REF 29 30mm STROKE 151 113 5 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 8AUGUST2014 CHK 8AUGUST2014 APVD 8AUGUST2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266454 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C