7-2266457-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION 2266457 -2 J 7-2266457-2 J 7- 2266457 -7 H 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PART NUMBER 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD F ECR-20-004904 02APR2020 FZ TE G ECR-22-126591 14JAN2022 FJ RK H ECR-22-134182 29MAR2022 FZ MP J ECR-22-150396 25AUG2022 LG JAH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 4.06 mm [.160] 5.08 mm [.200] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 7.40-8.00 mm [.291-.315 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1-2208762-3 n 114-94285 - TERMINALS APPLIED 5 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 2.70-3.70 mm [.106-.146 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 1 - 4.00mm2 2.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.46+/-0.05 [.097+/-.002] 2.20+/-0.05 [.087+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.0 9.8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 TERMINAL LUBRICANT RECOMMENDED. 1 1 1 1 1 2 2 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 1 - 1 - - - 1 - 1 1 1 2 - A 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 2 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 4 2 - 4 1 4 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - B 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_2 2 1 W1__FA_SETTING_1 1 2 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 REF REF - C1__DWG_PN_3_1 1 1 - C1__DWG_PN_4_0 1 1 - TE TERMINAL 1 1 - 6 1 1 - 3 1 1 - 2119791-5 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119955-1 2844908-1 2844907-1 1-455888-5 2079383-4 1803096-1 1803607-3 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-8 2168083-3 2168083-9 5018030-1 1-811242-0 690753-2 18023-9 1803583-9 1803515-2 2-2079383-2 5-1752356-0 2079383-5 2-2844962-6 2844992-1 2-455888-8 2-1320928-3 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1803054-6 5-240641-1 1-2119757-0 4-238011-6 3-1633965-9 1803078-1 1803610-2 1 1 - 6 TE TERMINAL 5-2208762-3 C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION MCON 8 CONTACT TERMINAL NAME: 1 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DEPRESSOR, WIRE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 45) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, PRECISION CRIMPER, WIRE PART NO DWN 06AUG2014 CHK 06AUG2014 APVD 06AUG2014 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 1-455888-5 2 2079383-4 1 1803096-1 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338683-8 4 2168083-3 2 2168083-9 1 5018030-1 1 1-811242-0 1 690753-2 1 18023-9 1 1803583-9 1 1803515-2 1 2-2079383-2 1 5-1752356-0 2 2079383-5 2 2-2844962-6 1 2844992-1 1 2-455888-8 1 2-1320928-3 1 2168083-2 2 1-18028-2 1 2119533-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1803054-6 1 5-240641-1 .. 1 ITEM_6 1 1-2119757-0 1 4-238011-6 1 3-1633965-9 1 1803078-1 1 1803610-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-7 286 248 244 243 242 241 238 164 113 99 98 82 79 78 71 69 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 2119791-5 Ocean Side Feed Applicator - DRAWING NO 2266457 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D D PNEUMATIC 44 2 244 A 243 53 238 242 50 59 3 7 1 SEE DETAIL A 0.5 34 REF 286 56 C 69 2 51 3 TERMINAL SUPPORT LOCATION 1 4 28 5 41 44 43.60 DETAIL A REF 0.05 66 33 2 164 24 67 A 30 B 8.0 1 52 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) REF 8 82 C 2 RAM SET-UP 19 79 B 20 78 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITION 13 29 30 REF REF 1 11 30mm STROKE 20 113 6 46 98 99 34 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06AUG2014 CHK 06AUG2014 APVD 06AUG2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266457 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266457 -2 J FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2266457 -7 H CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 4.06 mm [.160] 5.08 mm [.200] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION MCON 8 CONTACT TERMINAL NAME: WIRE STRIP LENGTH 7.40-8.00 mm [.291-.315 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1-2208762-3 n 114-94285 - TERMINALS APPLIED 5 5-2208762-3 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - - - 1 - 1 - 2.70-3.70 mm [.106-.146 IN] - 1 3 1 - 1 - REF - 1 - 1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 TE TERMINAL 4 - C1__DWG_PN_4_0 1 - C1__DWG_PN_3_1 1 - 6 1 - 1 - WIRE SIZE 4.00mm2 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.46+/-0.05 [.097+/-.002] 2.20+/-0.05 [.087+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.0 9.8 1 - 4 1 - 2 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - 1 - 2 - 1 - 1 - 2 - 1 - 1 - 1 B 1 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 6 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 2 - 2 - 1 - 1 - 1 - 1 - 2 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT RECOMMENDED. 1 - 1 1 - 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 1 1 1 - 1 - - - 1 1 1 1 1 1 1 - A 2119791-5 2119082-7 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-2 2119955-1 2844908-1 2844907-1 1-455888-5 2079383-4 1803096-1 1803607-3 2119943-1 2119740-1 2168078-1 5-18022-5 1338683-8 2168083-9 5018030-1 1-811242-0 690753-2 18023-9 2-2079383-2 5-1752356-0 2079383-5 2-2844962-6 2844992-1 2-455888-8 2-1320928-3 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1803054-6 5-240641-1 1-2119757-0 4-238011-6 3-1633965-9 1803078-1 1803610-2 1 - 6 TE TERMINAL C1__DWG_PN_1_0 - 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DEPRESSOR, WIRE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 45) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, PRECISION CRIMPER, WIRE DWN 06AUG2014 CHK 06AUG2014 APVD 06AUG2014 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-2 1 2119955-1 1 2844908 1 2844907 1 1-455888-5 2 2079383-4 1 1803096-1 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-8 2 2168083-9 1 5018030-1 1 1-811242-0 1 690753-2 1 18023-9 1 2-2079383-2 1 5-1752356-0 2 2079383-5 2 2-2844962-6 1 2844992-1 1 2-455888-8 1 2-1320928-3 1 2168083-2 2 1-18028-2 1 2119533-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1803054-6 1 5-240641-1 .. 1 ITEM_6 1 1-2119757-0 1 4-238011-6 1 3-1633965-9 1 1803078-1 1 1803610-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 286 244 243 242 241 238 164 151 144 143 141 140 113 99 98 82 79 78 71 69 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-7 DESCRIPTION PRODUCT SPEC - 1 2119791-5 Ocean Side Feed Applicator - DRAWING NO 2266457 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D 140 PNEUMATIC D 2 244 243 53 A 242 2 3 238 8.0 50 59 8 7 0.5 REF 34 SEE DETAIL A 56 C 82 52 1 REF TERMINAL SUPPORT LOCATION 1 C 51 286 69 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 3 1 4 28 5 140 41 34.57 DETAIL A 164 33 0.05 66 2 67 24 RAM SET-UP 30 B REF A 79 19 20 B 9 21 78 1 12 29 241 13 CAM POSITION ITEM 30 LOCATED AT FRONT HOLES 30 1 REF REF 29 30mm STROKE 151 113 6 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06AUG2014 CHK 06AUG2014 APVD 06AUG2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266457 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J