7-2266599-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2014 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 2014 REVISION 2266599 -1 DESCRIPTION A 2266599 -2 FINE CRIMP HEIGHT ADJUST A 2266599 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2266599 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2266599 -6 7- 2266599 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 - - 8- 2266599 -5 8- 2266599 -4 5-18022-5 8- 2266599 -5 8- 2266599 -4 5-18022-5 1338685-1 - - 5-18022-5 5-18022-5 - - - - - - - - 2119641-1 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - 2168400-6 2168400-6 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2119799-1 2063440-1 - - - - - - - 8 - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.18-3.96 mm [.125-.156 IN] C TERMINAL APPLICATION SPECIFICATION n 114-9003 - TE CRIMP SPECIFICATION CONTACT, AMP LEAF TERMINAL NAME: - - INSULATION DIAMETER RANGE 6 1.40-2.03 mm [.055-.080 IN] 13 - - - - - 583361-3 280623-2 TE TERMINAL 583361-4 C1__DWG_PN_1_0 C1__DWG_PN_1_1 5-583361-2 C1__DWG_PN_1_2 - - TERMINALS APPLIED TE TERMINAL 583361-2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 583271-1 C1__DWG_PN_2_2 60030-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 60030-4 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 583977-3 C1__DWG_PN_3_2 - C1__DWG_PN_4_2 - C1__DWG_PN_1_3 - WIRE SIZE 18 AWG (2) 22 20 AWG (2) 24 22 AWG B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.19+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] 1.04+/-0.05 [.041+/-.002] 0.99+/-0.05 [.039+/-.002] 0.94+/-0.05 [.037+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 7.1 W1__DWG_CRIMP_HT_2 7.7 W1__DWG_CRIMP_HT_3 8.2 W1__DWG_CRIMP_HT_4 8.7 W1__DWG_CRIMP_HT_5 - 9 6.2 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 13 W1__FA_SETTING_2 W1__FA_SETTING_3 7 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 8 9 10 11 A 12 13 - 2266599 2266599 2266599 2266599 - -4 -4 -5 -6 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 7 & 252. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - W1__FA_SETTING_5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - W1__FA_SETTING_4 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - 1 1 1 1 1 1 1 -77 -7 4.61 . 66 P LTR 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 -1 PART NO 1 1 1 1 1 1 DESCRIPTION DATE DWN APVD RELEASED 12JAN2015 MR TE ECR-16-000673 15JAN2016 RS UG 2063440-1 - 2.29 mm [.090] A A1 F F 1.57 mm [.062] REVISIONS DIST A - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 260 252 250 249 248 247 246 245 244 243 242 241 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 REF 1 1 4 1 1 1 1 1 1 1 2 1 3 2 1 - 1 4 2 1 1 1 - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 - - - - - - 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 2119955-1 1-690438-0 2168083-1 455888-6 1633782-3 5-547505-2 461679-1 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1320908-3 2119959-3 455888-3 22283-1 356835-1 240792-1 1320928-2 980371-4 1-18028-2 2119806-1 3-22280-3 1-356885-4 2119805-1 462006-6 1-1633918-9 1-2119780-1 238011-2 4-1803017-1 455888-3 1-456403-3 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 2 1 2 1 -6 1 1 1 1 - 1 1 2 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 2 1 - - 3 2 1 1 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 4 1 1 1 1 4 1 1 1 1 4 1 - 1 1 1 - - 1 4 - - REF REF 1 - - 1 1 - 1 REF REF 1 - 2 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 04DEC2014 CHK 04DEC2014 APVD 04DEC2014 J.HOU L.ZHANG U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 2119955-1 1 1-690438-0 4 2168083-1 1 455888-6 1 1633782-3 1 SIMP_5-547505-2 1 461679-1 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-3 1 2119959-3 1 455888-3 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 462006-6 1 1-1633918-9 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119780-1 1 238011-2 1 4-1803017-1 2 455888-3 1 1-456403-3 240 239 238 213 198 172 166 164 163 137 136 135 133 117 113 96 95 82 78 77 75 74 71 67 66 63 62 61 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 20 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119580-1 TE Connectivity APPLICATION SPEC - 2 2168400-6 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER FENCE SPRING, COMPRESSION TOOL, SIZING HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266599 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2014 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2014 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 59 2 247 246 260 44 7 252 245 35 244 7 53 238 63 2 2 2 2 243 166 50 8 242 2 6 8 59 82 1 136 137 2 C 2 51 3 TERMINAL SUPPORT LOCATION 1 4 28 5 41 135 198 A 66 11 33 2 164 24 67 213 30 77 A 78 SERVO FEEDER NOT INCLUDED B 0.5 75 SERVO LATCH PLATE 4 4.3 34 REF 56 133 REF 1 52 172 240 - D 163 C - - 62 39 249 A APVD 37 38 56 250 DWN 40 239 PNEUMATIC DATE 58 74 10 117 REF B 95 96 9 1 29 ITEM 30 LOCATED AT FRONT HOLES 12 95 241 13 CAM POSITIONS 11 30mm STROKE 20 113 27 61 25 26 23 46 13 47 1 11 30mm STROKE 30mm STROKE 30 REF 29 REF 32 34 54 8 1 60 54 10 1 9.2 0.5 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 04DEC2014 CHK 04DEC2014 APVD 04DEC2014 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266599 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2014 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 2014 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266599 -1 DESCRIPTION A 2- 2266599 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2266599 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2266599 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266599 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2266599 -5 8- 2266599 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2266599 -5 - 2119949-1 8- 2266599 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - 8 - - 2063440-1 - - - - 7 - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 12 - 7 - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.18-3.96 mm [.125-.156 IN] C TERMINAL APPLICATION SPECIFICATION - INSULATION DIAMETER RANGE - 1.40-2.03 mm [.055-.080 IN] - - 12 - - - - - - TERMINALS APPLIED TE TERMINAL 583361-2 583361-3 280623-2 WIRE SIZE 18 AWG (2) 22 20 AWG (2) 24 22 AWG 1 B n 114-9003 - TE CRIMP SPECIFICATION CONTACT, AMP LEAF TERMINAL NAME: 2 TE TERMINAL C1__DWG_PN_1_0 583361-4 5-583361-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 583271-1 60030-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL - C1__DWG_PN_4_0 60030-4 583977-3 - C1__DWG_PN_4_1 - 6 C1__DWG_PN_4_2 - C1__DWG_PN_1_3 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.19+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] 1.04+/-0.05 [.041+/-.002] 0.99+/-0.05 [.039+/-.002] 0.94+/-0.05 [.037+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 6.2 7.1 7.7 8.2 8.7 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 W1__FA_SETTING_4 - W1__FA_SETTING_5 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266599 -4 2266599 -4 2266599 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. 6 - 1 1 1 1 1 1 - 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 - 251 250 249 246 244 243 242 241 240 239 - 1 - 1 1 1 1 1 - 1 1 ITEM NO P - - 1 LTR DESCRIPTION DATE SEE SHEET 1 1 - - 1 1 - 2 1 REF - - - 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 2119955-1 1-690438-0 2168083-1 455888-6 1633782-3 5-547505-2 461679-1 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 21028-2 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1320908-3 2119959-3 455888-3 22283-1 356835-1 240792-1 1320928-2 980371-4 1-18028-2 2119806-1 3-22280-3 1-356885-4 2119805-1 462006-6 1-1633918-9 1-2119780-1 238011-2 4-1803017-1 455888-3 1-456403-3 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 2 1 1 1 1 2 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 2 1 1 - 3 2 - 1 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 4 1 1 1 1 4 1 - 1 1 4 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 2 1 2 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 04DEC2014 CHK 04DEC2014 APVD 04DEC2014 J.HOU L.ZHANG U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 2119955-1 1 1-690438-0 4 2168083-1 1 455888-6 1 1633782-3 1 SIMP_5-547505-2 1 461679-1 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-3 1 2119959-3 1 455888-3 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 462006-6 1 1-1633918-9 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119780-1 1 238011-2 1 4-1803017-1 2 455888-3 1 1-456403-3 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 113 96 95 82 78 77 75 74 71 67 66 63 62 61 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 20 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119740-2 TE Connectivity APPLICATION SPEC - 1 2063440-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER FENCE SPRING, COMPRESSION TOOL, SIZING HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 66 2063440-1 - 2.29 mm [.090] A PART NUMBERS REQUIRED F F 1.57 mm [.062] REVISIONS DIST - - APPLICATOR DATA LOC 1 Ocean Side Feed Applicator - DRAWING NO 2266599 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 2014 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2014 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 140 152 7 56 2 D 2 2 244 7 139 PNEUMATIC 243 250 53 2 238 A 8 63 249 166 242 2 6 4.3 50 0.5 REF 8 163 34 59 82 136 137 C 1 52 172 1 REF TERMINAL SUPPORT LOCATION 2 75 51 C 2 3 56 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 33 164 66 11 24 A 30 2 67 77 213 A 78 58 74 10 SERVO FEEDER NOT INCLUDED 9 95 117 REF B 1 12 96 241 29 13 95 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE REF 29 30mm STROKE 30mm STROKE 142 REF 113 151 27 61 25 26 23 141 12 32 34 143 8 1 144 143 10 1 20 11 9.2 0.5 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 04DEC2014 CHK 04DEC2014 APVD 04DEC2014 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266599 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1