7-2266601-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 PART NUMBER REVISION 2266601 -1 DESCRIPTION B FINE CRIMP HEIGHT ADJUST B 2266601 -5 MECHANICAL D FINE CRIMP HEIGHT ADJUST B SUPERSEDED BY 5-2151023-1 PNEUMATIC - B NON-CRIMP HEIGHT ADJUST 2266601 -7 B FINE CRIMP HEIGHT ADJUST A SUPERSEDED BY 5-2151023-1 - OBSOLETE NONE CRIMP TOOLING KIT - OBSOLETE 4 SERVO LATCH PLATE 12 4 - - SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2266601 -6 7- 2266601 -7 - OBSOLETE 6 - - CRIMP WIRE INSUL APPLICATOR DATA SIZE 2.03 mm [.080] - TYPE 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-10389 - F O - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH .141-.171 IN [3.58-4.34 mm] C TERMINAL APPLICATION SPECIFICATION n (A)114-10004 (B)114-10007 - - - (A) 66100-6 (B) 66579-2 (B) 66580-4 C1__DWG_PN_1_1 (A) 66100-7 C1__DWG_PN_1_2 (B) 66579-4 (B) 66580-7 C1__DWG_PN_1_3 C1__DWG_PN_1_4 TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE TERMINAL (A) 66098-8 (A) 66100-8 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 (B) 66579-7 (A) 1-66098-8 C1__DWG_PN_3_3 C1__DWG_PN_3_4 TE TERMINAL (A) 66098-9 TE TERMINAL C1__DWG_PN_4_0 (C) 163081-7 (C) 1-163081-5 C1__DWG_PN_4_1 (A) 66100-9 C1__DWG_PN_4_2 (B) 66580-2 (A) 1-66100-9 (C) 1-163083-1 C1__DWG_PN_4_3 (C) 163766-2 (C) 164161-3 C1__DWG_PN_4_4 (C) 1-164161-1 WIRE SIZE 16 AWG OR 1.50mm2 18 AWG 0.75mm or 1.00mm CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 - - (C)114-19000 - INSULATION DIAMETER RANGE - .080-.100 IN [2.03-2.54 mm] - - - - - - - TERMINALS APPLIED TE TERMINAL (A) 66098-7 C1__DWG_PN_1_0 n .141-.171 IN [3.58-4.34 mm] TERMINALS APPLIED TE TERMINAL (A) 66098-6 TE CRIMP SPECIFICATION WIRE STRIP LENGTH .080-.100 IN [2.03-2.54 mm] - STRIP ASSY .062 SOCKET TYPE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION PIN ASSEMBLY .062 TYPE TERMINAL NAME: 1.42+/-0.05 [.056+/-.002] 1.30+/-0.05 [.051+/-.002] 1.30+/-0.05 [.051+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 TE TERMINAL C2__DWG_PN_1_0 (C) 163081-8 (C) 1-163081-7 C2__DWG_PN_1_1 C2__DWG_PN_1_2 (C) 1-163083-2 C2__DWG_PN_1_3 (C) 163766-4 (C) 164161-4 C2__DWG_PN_1_4 C2__DWG_PN_1_5 (C) 1-164161-3 C2__DWG_PN_1_6 WIRE SIZE 4.3 16 AWG OR 1.50mm2 W1__FA_SETTING_1 5.4 1.00mm2 W1__FA_SETTING_2 5.3 18 AWG OR 0.75mm2 W1__FA_SETTING_3 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 TE TERMINAL (C) 1-163083-4 (C) 163767-4 (C) 164161-7 (C) 1-164161-5 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.40+/-0.05 [.055+/-.002] 1.32+/-0.05 [.052+/-.002] 1.27+/-0.05 [.050+/-.002] TE TERMINAL C2__DWG_PN_3_0 (C) 1-163081-1 (C) 163083-7 - (C) 1-163081-3 (C) 163083-8 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_4_1 C2__DWG_PN_3_5 CRIMP HEIGHT REFERENCE SETTING C2__DWG_PN_4_5 - W2__FA_SETTING_1 - W2__FA_SETTING_2 5.1 W2__DWG_CRIMP_HT_3 - 9 5.2 W2__DWG_CRIMP_HT_2 - C2__DWG_PN_4_6 4.5 W2__DWG_CRIMP_HT_1 - C2__DWG_PN_4_4 (C) 1-164161-7 C2__DWG_PN_3_6 - C2__DWG_PN_4_3 (C) 163767-5 (C) 164161-9 C2__DWG_PN_3_4 - C2__DWG_PN_4_2 (C) 163766-1 C2__DWG_PN_3_3 6 C2__DWG_PN_4_0 - W2__FA_SETTING_3 - B 1 RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 2266601 2266601 2266601 2266601 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. -4 -4 -5 -6 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 13. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 REVISIONS DIST A 66 P LTR FEED TYPE 6 2266601 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 - 1 1 1 1 -77 -7 1 1 1 -6 1 1 1 1 -5 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-4 -1 PART NO 1 1 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-4 260 252 250 249 248 247 246 245 244 1 1 1 1 - 1 1 1 1 ITEM NO - 1 1 1 1 1 1 1 1 1 REF - 1 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 - 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 - 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - KH TE B ECR-15-018628 23DEC2015 GH TE B1 ECR-18-007495 18MAY2018 JAH JDG PART NO - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PREMIUM DWN 09DEC2014 CHK 09DEC2014 APVD 09DEC2014 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 5-547505-2_GATD 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5_AP 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-2 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333228-1 1 1-240641-1 .. 1 ITEM_6 1 2119780-9 1 2-238011-2 1 2119784-7 .. 1 ITEM_2 1 1-456405-5 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 77 74 71 67 66 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - APVD 13JAN2015 -1 1 DWN RELEASED 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 DATE A 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-2 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333228-1 1-240641-1 2119780-9 2-238011-2 2119784-7 1-456405-5 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266601 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL A D 6 37 6 62 239 246 39 2 260 44 7 252 245 35 244 7 249 166 8 238 163 2 5.08 6 2 1 34 REF 3 177 51 1 TERMINAL SUPPORT LOCATION 4 2 176 2 2 135 28 5 41 174 44 175 182 6 164 A 33 24 SERVO FEEDER NOT INCLUDED 10 66 180 2 19.0 67 11 77 213 A 180 REF 58 74 HOLDDOWN SET-UP B 30 117 REF 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 46 32 34 54 8 1 60 54 10 1 119 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 REF 245 REF 181 198 47 REF 1 52 SERVO LATCH PLATE 30mm STROKE 0.50 C 56 B 2 7 172 4 - 2 8 50 137 133 - - 2 242 82 136 240 APVD D 53 59 C SEE SHEET 1 DWN 243 63 A 247 38 56 250 DATE 40 59 PNEUMATIC DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09DEC2014 CHK 09DEC2014 APVD 09DEC2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266601 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266601 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL D B FINE CRIMP HEIGHT ADJUST OBSOLETE PNEUMATIC - 2- 2266601 -5 B FINE CRIMP HEIGHT ADJUST 2- 2266601 -7 B FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT - OBSOLETE SERVO LATCH PLATE 7- 2266601 -7 - 4 OBSOLETE - OBSOLETE - - - - 6 - CRIMP WIRE INSUL APPLICATOR DATA SIZE 2.03 mm [.080] 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-10389 - TYPE - F O - - TE TERMINAL TERMINAL DATA: PIN ASSEMBLY .062 TYPE TERMINAL NAME: WIRE STRIP LENGTH .141-.171 IN [3.58-4.34 mm] C TERMINAL APPLICATION SPECIFICATION n (A)114-10004 (B)114-10007 - - - TE TERMINAL (A) 66098-6 (A) 66100-6 (B) 66579-2 (B) 66580-4 TE TERMINAL (A) 66098-7 (A) 66100-7 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 66579-4 C1__DWG_PN_1_3 (B) 66580-7 C1__DWG_PN_1_4 WIRE SIZE 16 AWG OR 1.50mm2 18 AWG 0.75mm or 1.00mm C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE TERMINAL TERMINAL APPLICATION SPECIFICATION (A) 66098-8 (A) 66100-8 (B) 66579-7 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_3 (A) 1-66098-8 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_2 1.42+/-0.05 [.056+/-.002] 1.30+/-0.05 [.051+/-.002] 1.30+/-0.05 [.051+/-.002] C1__DWG_PN_3_4 C1__DWG_PN_4_2 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.3 5.4 5.3 (C) 1-163083-1 C1__DWG_PN_4_3 (A) 1-66100-9 W1__DWG_CRIMP_HT_1 (C) 163081-7 (C) 1-163081-5 C1__DWG_PN_4_1 (B) 66580-2 CRIMP HEIGHT REFERENCE SETTING TE TERMINAL C1__DWG_PN_4_0 (A) 66098-9 (A) 66100-9 C1__DWG_PN_3_1 - - (C)114-19000 - INSULATION DIAMETER RANGE - .080-.100 IN [2.03-2.54 mm] - - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_3_0 n .141-.171 IN [3.58-4.34 mm] TERMINALS APPLIED C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH .080-.100 IN [2.03-2.54 mm] - STRIP ASSY .062 SOCKET TYPE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION (C) 163766-2 (C) 164161-3 C1__DWG_PN_4_4 (C) 1-164161-1 9 TE TERMINAL C2__DWG_PN_1_0 (C) 163081-8 (C) 1-163081-7 C2__DWG_PN_1_1 C2__DWG_PN_1_2 (C) 1-163083-2 C2__DWG_PN_1_3 (C) 163766-4 (C) 164161-4 C2__DWG_PN_1_4 C2__DWG_PN_1_5 (C) 1-164161-3 C2__DWG_PN_1_6 WIRE SIZE W1__FA_SETTING_1 16 AWG OR 1.50mm2 W1__FA_SETTING_2 1.00mm2 W1__FA_SETTING_3 18 AWG OR 0.75mm2 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 TE TERMINAL (C) 1-163081-1 (C) 163083-7 (C) 1-163083-4 (C) 163767-4 (C) 164161-7 (C) 1-164161-5 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 C2__DWG_PN_3_0 1.40+/-0.05 [.055+/-.002] 1.32+/-0.05 [.052+/-.002] 1.27+/-0.05 [.050+/-.002] C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 TE TERMINAL (C) 1-163081-3 (C) 163083-8 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 (C) 163766-1 - C2__DWG_PN_4_3 (C) 163767-5 (C) 164161-9 - C2__DWG_PN_4_4 - C2__DWG_PN_4_5 (C) 1-164161-7 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 C2__DWG_PN_4_0 C2__DWG_PN_4_6 - 9 - 6 4.5 - W2__FA_SETTING_1 5.2 - W2__FA_SETTING_2 5.1 - W2__FA_SETTING_3 - 1 B 2 - RECOMMENDED SPARE PARTS - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 2266601 -4 2266601 -4 2266601 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 - 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-4 2079764-1 2119083-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-4 1 2079764 1 2119083 1 1 251 250 249 246 244 243 242 - ITEM NO A 66 P 1 1 1 1 - 1 - 1 LTR 2 - - - - - - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - 1 1 REF REF REF - - 1 1 1 - - 1 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 - 1 - 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DESCRIPTION DWN 09DEC2014 CHK 09DEC2014 APVD 09DEC2014 L.ZHANG U.GUO NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 5-547505-2_GATD 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_AP 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-2 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333228-1 1 1-240641-1 .. 1 ITEM_6 1 2119780-9 1 2-238011-2 1 2119784-7 .. 1 ITEM_2 1 1-456405-5 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 77 74 71 67 66 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 2 2168400-6 TE Connectivity - WEIGHT - 1 7-18023-7 DESCRIPTION APPLICATION SPEC - APVD - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PREMIUM PRODUCT SPEC - DWN - PART NO K.HUANG DATE SEE SHEET 1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-2 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333228-1 1-240641-1 2119780-9 2-238011-2 2119784-7 1-456405-5 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 12. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. REVISIONS DIST - - 2- 2266601 -2 LOC 1 Ocean Side Feed Applicator - DRAWING NO 2266601 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 APVD - - - 62 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 PNEUMATIC 243 250 2 8 249 238 A 166 242 6 5.08 34 59 136 50 137 7 82 52 2 2 4 3 182 28 2 213 A REF 19.0 77 67 33 180 58 REF HOLDDOWN SET-UP 74 10 30 140 66 11 117 REF 5 41 6 180 SERVO FEEDER NOT INCLUDED 4 175 198 24 1 174 181 A TERMINAL SUPPORT LOCATION 1 176 135 164 REF C 2 51 SERVO LATCH PLATE 1 177 56 133 0.50 REF 8 53 172 240 2 63 163 C B DWN 251 MECHANICAL D DATE B 29 9 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITIONS 30mm STROKE 13 142 141 151 11 REF REF 29 11 30mm STROKE 30mm STROKE 1 30 32 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09DEC2014 CHK 09DEC2014 APVD 09DEC2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266601 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1