7-2266627-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 5 4 3 2 20 PART NUMBER REVISION DESCRIPTION A 2266627 -2 FINE CRIMP HEIGHT ADJUST A 2266627 -5 MECHANICAL FINE CRIMP HEIGHT ADJUST A SUPERSEDED BY 5-2266073-1 PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2266627 -6 A NON-CRIMP HEIGHT ADJUST 2266627 -7 A FINE CRIMP HEIGHT ADJUST 7- 2266627 -7 - A 4 - 4 SERVO LATCH PLATE 12 NONE CRIMP TOOLING KIT SUPERSEDED BY 5-2266073-2 - - OBSOLETE - OBSOLETE 6 OBSOLETE - - - CRIMP WIRE INSUL SIZE - - TYPE - F F 1.90 mm [.075] 2.60 mm [.102] APPLICATOR INSTRUCTIONS 408-10389 - - - MOLEX TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] C TERMINAL APPLICATION SPECIFICATION ATS 63900-3000 Rev F - MOLEX CRIMP SPECIFICATION MINI FIT CONNECTOR TERMINAL NAME: - n - - INSULATION DIAMETER RANGE - 2.20-2.45 mm [.087-.096 IN] - - - - - TERMINALS APPLIED TE TERMINAL 286673-1 286673-2 286673-3 286673-6 286673-7 286673-8 286673-9 1-286673-9 2-286673-0 2-286673-1 2-286673-2 2-286673-3 39-00-0077 C1__DWG_PN_1_1 39-00-0079 39-00-0089 C1__DWG_PN_1_2 C1__DWG_PN_1_3 39-00-0185 C1__DWG_PN_1_4 39-00-0211 39-00-0217 C1__DWG_PN_1_5 C1__DWG_PN_1_6 39-00-0093 C1__DWG_PN_1_7 45750-3211 45750-3111 C1__DWG_PN_1_8 C1__DWG_PN_1_9 46018-3541 44478-3111 C1__DWG_PN_1_10 C1__DWG_PN_1_11 44476-3111 C1__DWG_PN_1_12 WIRE SIZE 16 AWG OR 1.31mm2 - MOLEX TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL 286857-1 C1__DWG_PN_2_1 286857-2 286857-3 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_6 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 C1__DWG_PN_2_12 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286857-5 286857-6 C1__DWG_PN_2_5 C1__DWG_PN_2_7 C1__DWG_PN_3_2 286857-4 C1__DWG_PN_2_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 1-286857-4 C1__DWG_PN_3_7 1-286857-6 1-286857-7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 1-286857-8 1-286857-9 C1__DWG_PN_3_10 C1__DWG_PN_3_11 2-286857-0 2-286857-1 2-286857-2 1.19+/-0.05 [.047+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 MOLEX TERMINAL 39-00-0081 39-00-0083 39-00-0095 39-00-0124 39-00-0130 39-00-0223 44485-3211 46012-3111 46012-3141 46012-3211 46012-3241 - C1__DWG_PN_4_0 6 C1__DWG_PN_4_1 C1__DWG_PN_4_2 5.7 - C1__DWG_PN_4_5 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 - C1__DWG_PN_4_8 C1__DWG_PN_4_9 - C1__DWG_PN_4_10 - C1__DWG_PN_4_11 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_1 6 B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 7 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266627 2266627 2266627 2266627 -4 -4 -5 -6 8 9 A 10 11 12 - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - & 252. - 13. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 1 1 1 1 1 1 -77 -7 1 1 1 1 1 -6 1 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 1 -2 1 5018030-1 811242-5 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-3 -1 PART NO 1 1 1 1 1 - NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1 5018030-1 1 811242-5_OLD 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-3 266 265 260 252 250 249 248 247 246 245 244 ITEM NO 1 1 1 4.61 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 - 1 1 1 1 - A 1 1 1 1 1 1 1 1 REF - - 1 1 1 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 66 P LTR 1 1 1 1 2 2 - 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 JH UG A RELEASED 26JAN2015 JH GB ECR-17-017655 09NOV2018 TB CT mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3.5 STRIPPER, SIDE FEED SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 30DEC2014 CHK 30DEC2014 APVD 30DEC2014 J.HOU L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 2168083-3 1 1-5018030-0 1 4-1722335-3 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-2 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-9 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1633928-2 1 5-240641-4 .. 1 ITEM_6 1 2119780-9 1 238011-7 1 1633961-8 .. 1 ITEM_2 1 5-1490019-8 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 77 74 71 70 69 67 66 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - APVD 30DEC2014 PART NO - DWN DEVELOPMENT -1 1 DATE 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 DESCRIPTION 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 5-547505-2 854769-4 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 2168083-3 1-5018030-0 4-1722335-3 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-2 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-9 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1633928-2 5-240641-4 2119780-9 238011-7 1633961-8 5-1490019-8 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - C1__DWG_PN_4_4 CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 - C1__DWG_PN_4_3 44485-3411 44476-3211 44478-3211 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 REVISIONS DIST FEED TYPE 6 APPLICATOR DATA 1 A1 2266627 -1 D LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 Ocean Side Feed Applicator - DRAWING NO 2266627 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 2 247 246 260 44 7 252 245 35 244 7 249 166 8 238 163 50 242 82 1 136 137 SERVO LATCH PLATE 2 2 2 1 6 4.80 # 0.50 [.188 # 0.019] REF 34 REF 69 C 177 1 4 2 176 265 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 52 135 2 198 175 6 180 164 17.00 [.669] 66 2 11 67 213 33 SERVO FEEDER NOT INCLUDED 30 117 REF 77 A 24 REF 245 REF 51 A B 2 3 266 56 4 2 70 172 133 D 8 7 59 240 - 243 63 53 C - - 62 39 56 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE 180 REF 58 HOLDDOWN SET-UP 74 B 10 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30DEC2014 CHK 30DEC2014 APVD 30DEC2014 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266627 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266627 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL D A FINE CRIMP HEIGHT ADJUST OBSOLETE PNEUMATIC 2- 2266627 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266627 -7 A FINE CRIMP HEIGHT ADJUST NONE 7- 2266627 -7 A CRIMP TOOLING KIT - OBSOLETE - 4 - OBSOLETE - 6 OBSOLETE - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - - TYPE - F F 1.90 mm [.075] 2.60 mm [.102] APPLICATOR INSTRUCTIONS 408-10389 - MOLEX TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION C ATS 63900-3000 Rev F - MOLEX CRIMP SPECIFICATION MINI FIT CONNECTOR TERMINAL NAME: - n - - INSULATION DIAMETER RANGE - 2.20-2.45 mm [.087-.096 IN] - - - - - TERMINALS APPLIED TE TERMINAL 286673-1 286673-2 286673-3 286673-6 286673-7 286673-8 286673-9 1-286673-9 2-286673-0 2-286673-1 2-286673-2 2-286673-3 39-00-0077 39-00-0079 C1__DWG_PN_1_1 C1__DWG_PN_1_2 39-00-0089 C1__DWG_PN_1_3 39-00-0185 39-00-0211 C1__DWG_PN_1_4 C1__DWG_PN_1_5 39-00-0217 39-00-0093 C1__DWG_PN_1_6 C1__DWG_PN_1_7 45750-3211 C1__DWG_PN_1_8 45750-3111 46018-3541 C1__DWG_PN_1_9 C1__DWG_PN_1_10 44478-3111 C1__DWG_PN_1_11 44476-3111 C1__DWG_PN_1_12 WIRE SIZE 16 AWG OR 1.31mm2 - MOLEX TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL 286857-1 286857-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_5 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 C1__DWG_PN_2_12 C1__DWG_PN_3_2 C1__DWG_PN_3_3 286857-4 286857-5 C1__DWG_PN_2_4 C1__DWG_PN_3_4 C1__DWG_PN_3_5 286857-6 1-286857-4 C1__DWG_PN_3_6 C1__DWG_PN_3_7 1-286857-6 C1__DWG_PN_3_8 1-286857-7 1-286857-8 C1__DWG_PN_3_9 C1__DWG_PN_3_10 1-286857-9 C1__DWG_PN_3_11 2-286857-0 2-286857-1 2-286857-2 1.19+/-0.05 [.047+/-.002] 39-00-0081 39-00-0083 39-00-0095 39-00-0124 39-00-0130 39-00-0223 44485-3211 46012-3111 46012-3141 46012-3211 46012-3241 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 - C1__DWG_PN_4_8 C1__DWG_PN_4_9 - 6 C1__DWG_PN_4_10 - C1__DWG_PN_4_11 - 44485-3411 44476-3211 44478-3211 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 MOLEX TERMINAL C1__DWG_PN_3_1 286857-3 C1__DWG_PN_2_3 C1__DWG_PN_2_6 C1__DWG_PN_3_0 - 5.7 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266627 -4 2266627 -4 2266627 -5 7 8 A 9 - 10 11 - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - 1 12. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 REVISIONS DIST A 66 P LTR - - 2- 2266627 -2 LOC 1 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 5018030-1 811242-5 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-3 2079764-1 2119083-1 PART NO NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 5018030-1 1 811242-5_OLD 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-3 1 2079764 1 2119083 266 265 251 250 249 246 244 243 242 - 1 1 1 - 1 1 1 1 - - 1 2 - - - - - - - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30DEC2014 CHK 30DEC2014 APVD 30DEC2014 L.ZHANG U.GUO NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 1-5018030-0 1 4-1722335-3 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-2 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-9 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1633928-2 1 5-240641-4 .. 1 ITEM_6 1 2119780-9 1 238011-7 1 1633961-8 .. 1 ITEM_2 1 5-1490019-8 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 77 74 71 70 69 67 66 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 2 2168400-6 TE Connectivity - WEIGHT - 1 7-18023-7 DESCRIPTION APPLICATION SPEC - APVD - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3.5 STRIPPER, SIDE FEED SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM PRODUCT SPEC - DWN - PART NO J.HOU DATE SEE SHEET 1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 5-547505-2 854769-4 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 2168083-3 1-5018030-0 4-1722335-3 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-2 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-9 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1633928-2 5-240641-4 2119780-9 238011-7 1633961-8 5-1490019-8 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266627 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 166 242 2 6 4.80 # 0.50 [.188 # 0.019] 63 238 A 8 53 249 50 163 REF 8 7 34 59 82 136 1 137 C 266 172 56 1 265 2 2 70 3 176 C 1 4 28 174 5 41 52 240 133 4 135 2 REF TERMINAL SUPPORT LOCATION 69 177 SERVO LATCH PLATE 140 REF 175 51 198 164 2 67 11 A 33 SERVO FEEDER NOT INCLUDED 77 213 A 24 17.00 [.669] 66 6 180 B DWN 251 MECHANICAL D DATE 74 B 9 117 REF REF HOLDDOWN SET-UP 10 30 180 58 29 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30DEC2014 CHK 30DEC2014 APVD 30DEC2014 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266627 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1