7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
F
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2266777-1
F
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2266777-2
F
7- 2266777 -7
A
F
4
3
2
LOC
2266777 -1
2266777 -2
5
2015
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2015
6
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
C
ECR-18-012869
13AUG2018
TB
TE
D
ECR-19-000232
07JAN2019
JAH
TE
E
ECR-19-011553
23JUL2019
MZ
YY
F
ECR-22-127053
19JAN2022
FJ
RK
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
-
1.57 mm [.062]
-
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
SOCKET CONTACT, PLUG, SMB
TERMINAL NAME:
WIRE STRIP LENGTH
C
TERMINAL
APPLICATION
SPECIFICATION
3
114-13157
-
TERMINALS APPLIED
TE TERMINAL
1438896-2
n
C1__DWG_PN_1_1
INSULATION DIAMETER RANGE
-
-
-
-
-
-
-
5
TE TERMINAL
2203232-2
C1__DWG_PN_1_0
TE CRIMP SPECIFICATION
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1438890-7
C1__DWG_PN_3_0
5
TE TERMINAL
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
WIRE
SIZE
RG-58 LL or RG-58
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.86+/-0.05 [.034+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.0
-
4
-
W1__FA_SETTING_1
-
1
2
B
3
4
5
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
SEE TERMINAL APPLICATION SPEC 114-13157 FOR WIRE STRIP LENGTH.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TERMINAL LUBRICANT IS RECOMMENDED.
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
-
1
1
1
R
E
K
A
M
D
A
E
S
L
N
O
R
I
T
FO
A
C
I
L
P
AP
A
-
1
1
1
-
-
1
1
1
-
-
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
-
PART NO
-
REF REF REF REF
1
1
1
1
1
1
1
1
1
-
-
-
2
1
-
-
-
-
1
-
-
-
-
1
-
1
-
-
1
1
1
-
-
1
1
2
-
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
2
-
1
1
1
1
1
-
1
1
2
-
1
1
1
1
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
2
-
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
mm
-1
1
-77 -72 -71 -2
DIMENSIONS:
1
2119641-1
2119580-1
2844940-1
994970-2
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
2168083-2
5-18022-5
1338685-1
2168083-3
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
7-1752356-2
2079383-5
2-2844962-4
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
3-22280-3
356885-5
1803747-1
1803251-1
4-1633933-5
1803419-5
4-456403-6
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FEED CAM, AIR FEED
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
HOLDER, SHEAR
SHEAR, FLOATING
ANVIL, COMBINATION
DEPRESSOR, SHEAR
CRIMPER, WIRE PREMIUM
DWN
14MAY2015
CHK
14MAY2015
APVD
14MAY2015
B. WEAVER
G. BAILEY
G. BAILEY
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
COUNTER_994970
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
1338685-1
4
2168083-3
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
7-1752356-2
2
2079383-5
2
2-2844962-4
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
SIMP_3-22280-3
1
356885-5
1
1803747
1
1803251
1
4-1633933-5
..
1
ITEM_7
..
1
ITEM_6
1
1803419-5
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
4-456403-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2844940-1
248
239
238
164
113
99
98
82
71
67
66
60
59
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
-
1
2119641-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266777
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2015
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
2015
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
PNEUMATIC
44
A
2
53
238
50
8
59
C
82
1
0
REF
34 REF
1
52
SEE DETAIL A
C
TERMINAL SUPPORT LOCATION
51
56
28
5
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
41
44
44.99
0.05
66
DETAIL A
33
A
24
B
67
2
164
RAM SET-UP
19
30
B
20
21
9
29
1
ITEM 30 LOCATED AT
FRONT HOLES
12
30mm STROKE
113
5
46
98
99
34
54
8
1
60
54
10
1
248
48
REF
20
30mm STROKE
30mm STROKE
30
29 REF
11
CAM POSITIONS
47
REF
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
14MAY2015
CHK
14MAY2015
APVD
14MAY2015
B. WEAVER
G. BAILEY
G. BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266777
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2266777 -1
F
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2266777 -7
A
CRIMP TOOLING KIT
-
F
4
3
2
LOC
PART
NUMBER
2- 2266777 -2
5
2015
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2015
6
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
-
1.57 mm [.062]
-
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
SOCKET CONTACT, PLUG, SMB
TERMINAL NAME:
WIRE STRIP LENGTH
n
3
C
TERMINAL
APPLICATION
SPECIFICATION
114-13157
-
TERMINALS APPLIED
TE TERMINAL
1438896-2
2203232-2
C1__DWG_PN_1_1
INSULATION DIAMETER RANGE
-
-
-
-
-
-
-
-
TE TERMINAL
C1__DWG_PN_2_1
1438890-7
C1__DWG_PN_3_0
TE TERMINAL
1
-
C1__DWG_PN_4_0
RG-58 LL or RG-58
W1__DWG_WGAUGE_1
0.86+/-0.05 [.034+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.0
4
-
3
4
5
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
A
1
1
2
-
1
1
-
1
1
-
1
2
-
2
2
-
2
1
-
1
1
-
1
1
-
1
1
-
1
2
-
2
1
-
1
1
-
1
1
-
1
1
-
1
1
1
1
1
-
1
-
-
-
-
-
-
1
-
1
-
-
-
-
-
-
-
1
1
1
1
-
R
E
K
A
M
D
A
E
S
L
N
O
R
I
T
FO
A
C
I
L
P
P
A
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
2
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
1
2
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
1
-
SEE TERMINAL APPLICATION SPEC 114-13157 FOR WIRE STRIP LENGTH.
1
1
-
2
1
1
-
B
1
1
-
RECOMMENDED SPARE PARTS
1
1
-
1
1
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
1
1
-
W1__FA_SETTING_1
1
1
-
CRIMP HEIGHT
mm [INCH]
4
-
-
WIRE
SIZE
1
4
-
5
-
1
-
C1__DWG_PN_3_1
-
REF REF
-
C1__DWG_PN_2_0
-
1
1
DIMENSIONS:
PACIFIC VERSION
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
HOLDER, SHEAR
SHEAR, FLOATING
ANVIL, COMBINATION
DEPRESSOR, SHEAR
CRIMPER, WIRE PREMIUM
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
5-18022-5
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
7-1752356-2
2079383-5
2-2844962-4
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
3-22280-3
356885-5
1803747-1
1803251-1
4-1633933-5
1803419-5
4-456403-6
1
1
-
5
TE TERMINAL
C1__DWG_PN_1_0
TE CRIMP SPECIFICATION
DWN
14MAY2015
CHK
14MAY2015
APVD
14MAY2015
B. WEAVER
G. BAILEY
G. BAILEY
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
5-18022-5
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
7-1752356-2
2
2079383-5
2
2-2844962-4
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
SIMP_3-22280-3
1
356885-5
1
1803747
1
1803251
1
4-1633933-5
..
1
ITEM_7
..
1
ITEM_6
1
1803419-5
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
4-456403-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
COUNTER_994970
239
238
164
151
144
143
142
141
140
113
99
98
82
71
67
66
59
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2844940-1
DESCRIPTION
PRODUCT SPEC
-
1
2119580-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266777
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
2015
6
5
4
3
2
2015
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
D
239
59
56
PNEUMATIC
140
53
A
238
2
0
50
8
REF
34
59
82
52
C
REF
TERMINAL SUPPORT LOCATION
1
SEE DETAIL A
C
1
51
56
28
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
5
41
35.96
140 REF
0.05
66
DETAIL A
164
2
67
33
RAM SET-UP
A
24
B
19
20
30
B
21
9
29
1
ITEM 30 LOCATED AT
FRONT HOLES
12
CAM POSITIONS
30mm STROKE
30
REF
29
30mm STROKE
30mm STROKE
142
REF
151
113
48
5
141
98
99
34
143
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
14MAY2015
CHK
14MAY2015
APVD
14MAY2015
B. WEAVER
G. BAILEY
G. BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266777
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F