7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
PART
NUMBER
REVISION
DESCRIPTION
A
2266779 -2
FINE CRIMP HEIGHT ADJUST
A
2266779 -5
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
SUPERSEDED BY 2266002-1
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2266779 -6
A
NON-CRIMP HEIGHT ADJUST
2266779 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2266779 -7
-
A
SUPERSEDED BY 2266002-2
NONE
CRIMP TOOLING KIT
-
-
4
SERVO
LATCH PLATE 12
4
-
6
OBSOLETE
-
OBSOLETE
-
OBSOLETE
-
CRIMP
WIRE
INSUL
SIZE
1.57 mm [.062]
3.35 mm [.132]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TYPE
-
F
O
-
-
-
MOLEX(FORD) TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
n
4.70-5.60 mm [.185-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
ATS-639017400 Rev B
-
MOLEX CRIMP SPECIFICATION
MX 150 BLADE CABLE SEAL
TERMINAL NAME:
-
INSULATION DIAMETER RANGE
AUST-14421-AA Rev B3
13
-
-
-
-
6
-
TERMINALS APPLIED
TE TERMINAL
2113354-1
2113354-2
2113354-3
WIRE
SIZE
0.50mm2
22 AWG
MOLEX(FORD) TERMINAL
34080-1106 (BUST-14421-FA)
C1__DWG_PN_1_0
C1__DWG_PN_1_1
34080-1003 (AUST-14421-AA)
C1__DWG_PN_1_2
34080-1206 (BUST-14421-CA)
C1__DWG_PN_1_3
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1949248-1
C1__DWG_PN_2_2
W1__DWG_WGAUGE_2
MOLEX(FORD) SEAL
97BG-10C930-SBA
C1__DWG_PN_3_0
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CABLE DIAMETER
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
C1__DWG_PN_4_2
C1__DWG_PN_2_3
2113614-1
2113406-1
1.10+/-0.05 [.043+/-.002]
1.00+/-0.05 [.039+/-.002]
E-1644-01
A-0370B
C1__DWG_PN_3_4
-
C1__DWG_PN_4_3
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
C1__DWG_PN_4_4
CRIMP HEIGHT
REFERENCE SETTING
9.3
W1__DWG_CRIMP_HT_2
-
9
8.0
W1__DWG_CRIMP_HT_1
-
C1__DWG_PN_4_1
QSR SEAL
-
13
C1__DWG_PN_4_0
C1__DWG_PN_3_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266779
2266779
2266779
2266779
-
-4
-4
-5
-6
-
8
9
10
11
A
12
13
14
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
& 252.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
A
66
P
LTR
FEED TYPE
-
APPLICATOR DATA
REVISIONS
DIST
-
1
-
-77 -7
4.70 .
1
-
-6
1
-
-5
1
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
260
252
250
249
248
ITEM
NO
1
-
1
1
1
1
-
1
1
1
1
1
REF
-
-
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
1
1
1
-
1
-
1
1
2
1
UG
A
RELEASED
29MAY2015
JH
GB
ECR-21-002798
04MAR2021
LG
TE
mm
MATERIAL
-
PART NO
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
04MAY2015
CHK
04MAY2015
APVD
04MAY2015
K.HUANG
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119758
1
2119082-7
1
2079764_APP
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
2119955-1
1
455888-5
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-4
1
455888-3
1
240792-1
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1633918-6
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
3-238011-3
1
6-1633965-1
1
455888-4
1
8-1633609-5
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
117
113
82
71
70
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
DESCRIPTION
PRODUCT SPEC
-
APVD
KH
-1
-
DWN
04MAY2015
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
DATE
DEVELOPMENT
2119798-1
1-22279-3
2119758-1
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
2119955-1
455888-5
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1-1320908-2
2119959-4
455888-3
240792-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1633918-6
2119781-1
3-238011-3
6-1633965-1
455888-4
8-1633609-5
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
DESCRIPTION
1
A1
2266779 -1
D
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266779
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
6
A
D
247
246
260
250
245
2
7
53
A
44
7 252
249
63
35
5
2
166
8
242
2
1
136
2
SHEAR DEPRESSOR DETAIL
2
6
4
2
52
C
70
3
51
TERMINAL SUPPORT LOCATION
1
4
28
5
41
135
198
66
A
2
164
33
67
11
19
10
30
117 REF
57
213
A
24
SERVO FEEDER
NOT INCLUDED
B
REF
34 REF
SERVO
LATCH PLATE
133
3.00 0.50
[ 0.118
0.019 ]
1
56
240
D
57 REF
8
82
172
REF
1.78
[ 0.070 ]
50
137
-
2
244
59
C
-
-
243
238
163
APVD
62
39
56
DWN
37
38
59
DATE
SEE SHEET 1
40
239
PNEUMATIC
DESCRIPTION
B
20
21
29
9
1
ITEM 30 LOCATED AT
REAR HOLES
12
25
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
241
113
46
32
34
54
8
1
60
54
10
20
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAY2015
CHK
04MAY2015
APVD
04MAY2015
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266779
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266779 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
D
A
FINE CRIMP HEIGHT ADJUST
SUPERSEDED BY 2-2266002-1
PNEUMATIC
2- 2266779 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2266779 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266779 -7
A
CRIMP TOOLING KIT
-
-
SUPERSEDED BY 2-2266002-2
4
-
6
-
OBSOLETE
-
OBSOLETE
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
1.57 mm [.062]
3.35 mm [.132]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TYPE
-
F
O
-
MOLEX(FORD) TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
n
4.70-5.60 mm [.185-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
ATS-639017400 Rev B
AUST-14421-AA Rev B3
-
MOLEX CRIMP SPECIFICATION
MX 150 BLADE CABLE SEAL
TERMINAL NAME:
-
INSULATION DIAMETER RANGE
12
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113354-1
2113354-2
2113354-3
WIRE
SIZE
0.50mm2
22 AWG
34080-1106 (BUST-14421-FA)
34080-1003 (AUST-14421-AA)
C1__DWG_PN_1_1
C1__DWG_PN_1_2
34080-1206 (BUST-14421-CA)
C1__DWG_PN_1_3
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1949248-1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
W1__DWG_WGAUGE_2
1.10+/-0.05 [.043+/-.002]
1.00+/-0.05 [.039+/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_3
2113614-1
MOLEX(FORD) SEAL
97BG-10C930-SBA
QSR SEAL
E-1644-01
C1__DWG_PN_3_4
2113406-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
12
MOLEX(FORD) TERMINAL
C1__DWG_PN_1_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.0
9.3
-
CABLE DIAMETER
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_4_3
A-0370B
CRIMP HEIGHT
REFERENCE SETTING
C1__DWG_PN_4_0
-
6
C1__DWG_PN_4_4
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266779 -4
2266779 -4
2266779 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
1
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
& 152.
11
13
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
REVISIONS
DIST
A
66
P
LTR
-
-
2- 2266779 -2
LOC
1
-
1
-
1
-
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
251
250
249
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAY2015
CHK
04MAY2015
APVD
04MAY2015
L.ZHANG
U.GUO
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764_APP
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
2119955-1
1
455888-5
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-4
1
455888-3
1
240792-1
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1633918-6
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
3-238011-3
1
6-1633965-1
1
455888-4
1
8-1633609-5
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
113
82
71
70
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
1
2119082-7
TE Connectivity
-
WEIGHT
-
1
1-22279-3_SIMP
DESCRIPTION
APPLICATION SPEC
-
APVD
-
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PRODUCT SPEC
-
DWN
-
PART NO
K.HUANG
DATE
SEE SHEET 1
1-22279-3
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
2119955-1
455888-5
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-3
2079383-5
2161328-1
1-1320908-2
2119959-4
455888-3
240792-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1633918-6
2119781-1
3-238011-3
6-1633965-1
455888-4
8-1633609-5
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
1
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266779
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
246
39
59
140
152
7
56
2
2
53
2
249
238
A
8
63
D
1.78
[ 0.070 ]
2
57
166
242
REF
SHEAR DEPRESSOR DETAIL
243
250
REF
5
244
7 139
PNEUMATIC
2
6
3.00 0.50
[ 0.118
0.019 ]
REF
8
50
163
34
59
82
136
137
C
1
1
52
172
REF
TERMINAL SUPPORT LOCATION
2
70
51
C
3
56
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
11
A
SERVO FEEDER
NOT INCLUDED
213
A
19
20
10
30
57
67
33
24
117 REF
B
21
9
29
1
12
ITEM 30 LOCATED AT
REAR HOLES
241
25
CAM POSITIONS
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
1
30
11
REF
REF
29
30mm STROKE
30mm STROKE
142
13
151
113
141
32
34
143
8
1
144
143
10
1
20
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAY2015
CHK
04MAY2015
APVD
04MAY2015
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266779
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1