7-2836085-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2836085-1 D MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2836085-2 D 7- 2836085 -7 C FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE D D 3 LOC 2836085 -1 2836085 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 07DEC2015 BW TE B ECR-16-011879 18AUG2016 JH TE C ECR-16-014690 17OCT2016 LG GB D ECR-19-010091 28JUN2019 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.55 mm [.061] - APPLICATOR INSTRUCTIONS 408-35042 - HI-STAT TERMINAL TERMINAL DATA: Season Group CRIMP SPECIFICATION TERMINAL , FEMALE TERMINAL NAME: WIRE STRIP LENGTH 4.34-5.11 mm [.171-.201 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 2113919-1 n Season Group C1__DWG_PN_1_1 - 1.30-1.60 mm [.051-.063 IN] - - - - - - - - 5 5 HI-STAT TERMINAL 503-607-10 C1__DWG_PN_1_0 - INSULATION DIAMETER RANGE - TERMINALS APPLIED - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 HI-STAT TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 9.0 - 3 - W1__FA_SETTING_1 - 1 2 B 3 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 5 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 1 - 1 A 1 1 - 1 1 - 1 1 - 1 - 2 - REF REF REF REF 1 - 1 1 - 1 1 - 1 - - - 2 1 - - - - 1 - - - - 1 - 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - PART NO - -77 -72 -71 -2 DIMENSIONS: -1 1 1 - 1 1 - - 2 - 1 1 1 - 1 1 2119640-1 1803259-1 2119641-1 7-18023-7 2119580-1 2063440-1 21045-3 994970-2 240638-1 3-23627-7 2119799-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-1 2119791-9 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2079383-5 2-2844962-3 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-9 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1633933-6 2119757-1 7-1633713-0 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM DWN 22OCT2015 CHK 22OCT2015 APVD 22OCT2015 J.HOU L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 7-18023-7 1 2119580-1 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 2 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533-9 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1633933-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-1 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 7-1633713-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 250 249 248 241 239 238 172 164 163 137 136 113 99 98 82 71 70 69 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2836085 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 250 2 2 249 53 A 238 50 163 59 82 1 136 137 C 1 69 52 172 70 C 51 5 56 41 44 44.61 REF 0.05 66 2 67 164 33 A 24 B RAM SET-UP 19 B 20 30 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 113 5 46 98 99 8 1 60 54 10 20 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22OCT2015 CHK 22OCT2015 APVD 22OCT2015 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2836085 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2836085 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2836085 -7 C CRIMP TOOLING KIT - D 3 2 LOC PART NUMBER 2- 2836085 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.55 mm [.061] - APPLICATOR INSTRUCTIONS 408-35042 - 1 - HI-STAT TERMINAL TERMINAL DATA: Season Group CRIMP SPECIFICATION TERMINAL , FEMALE TERMINAL NAME: WIRE STRIP LENGTH 4.34-5.11 mm [.171-.201 IN] C TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 2113919-1 Season Group 1.30-1.60 mm [.051-.063 IN] 503-607-10 C1__DWG_PN_1_1 - - - TE TERMINAL C1__DWG_PN_3_0 - HI-STAT TERMINAL 1 - 20 AWG W1__DWG_WGAUGE_1 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 9.0 - 1 1 1 1 1 1 2 - 1 1 - 1 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 - - - - - - 1 - 1 - - - - - - - 1 A 2 1 - 1 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 5 1 1 - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - 1 - 2 - 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 1 1 - W1__FA_SETTING_1 2 - - 3 1 2 - CRIMP HEIGHT mm [INCH] - 1 - WIRE SIZE - 1 - 5 - REF REF - C1__DWG_PN_2_1 - 2 - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 - - 5 HI-STAT TERMINAL C1__DWG_PN_1_0 - - 1 - INSULATION DIAMETER RANGE n 1 - 2119640-1 1803259-1 7-18023-7 2119580-1 2063440-1 21045-3 994970-2 240638-1 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 3-23627-7 2119799-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-1 2119791-9 2119943-1 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-6 18023-9 2119652-1 1803602-1 2079383-5 2-2844962-3 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-9 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1633933-6 2119757-1 7-1633713-0 - - 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM DWN 22OCT2015 CHK 22OCT2015 APVD 22OCT2015 J.HOU L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119580-1 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 2119641-2 1 2168083-8 2 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 3-23627-7 1 2119799 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-6 3 18023-9 1 2119652 1 1803602-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533-9 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1633933-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-1 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 7-1633713-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 7-18023-7 250 249 241 239 238 172 164 163 151 144 143 142 141 140 137 136 113 99 98 82 71 70 69 67 66 59 56 53 52 51 50 49 48 41 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2836085 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 D 2 59 56 PNEUMATIC 250 2 53 249 238 A 50 163 59 136 C 82 52 137 172 1 51 1 C 69 70 56 5 41 140 35.58 164 REF 0.05 66 2 67 33 A 24 RAM SET-UP 19 20 B B 30 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 30mm STROKE 13 REF 29 1 REF 30mm STROKE 30mm STROKE 142 30 151 113 48 5 141 98 99 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22OCT2015 CHK 22OCT2015 APVD 22OCT2015 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2836085 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D