732-8301-04

DEUTSCH DMC-M Series PRINTED CIRCUIT BOARD MODULES The Rugged, Modular Solution for Flexible, Reliable Aerospace Connectivity AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES DEUTSCH DMC-M Series PCB modules CONTENTS Introduction 04 DMC-M 30-23 modules presentation 05 TE part numbering system for DMC-M modules with straight PCB contacts 06 DMC-M modules with straight PCB contacts 07 TE part numbering system for DMC-M modules with bended PCB contacts 08 DMC-M modules with bended PCB contacts 09 High-speed DMC-M modules PCB contacts 10 Other TE DMC-M series connectors brochures AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES PAGE 2 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES 11 PAGE 3 DEUTSCH DEUTSCH DMC-M Series PCB modules DMC-M SERIES PCB MODULES PHOTO DMC-M 30-23 Modules Presentation 30-23 modules from TE Connectivity allow to achieve a higher density with a reverse design offering enhanced pin protection. Originally designed in the 1980s, DEUTSCH DMC-M connectors from TE Connectivity (TE) have evolved into one of the most widely used connector styles for cabin applications in commercial aerospace. TE’s offering is one of the largest around the world. This 30-position module provides a 50% increase in contact counts over 20-22 modules. Two 30-23 modules will provide the same 60-contact density as three 20-22 modules. This reduces connector and harness sizes and weights. The use of plastic clip design increases density and saves weight. These 30-23 modules can be used with DEUTSCH DMC-M multimodule and single-module connectors. Based on the EN4165 design, these connectors are available in Printed Circuit Board (PCB) version. Lightweight and compact, they offer a flexible and reliable solution. • High-density MATERIALS MODULARITY • PCB contacts from size 12 to 24 • Module: Thermoplastic and fluorinated silicone • Contact: Copper alloy, plated gold over nickel (tinning with(out) lead also available) •S  traight and bended versions PCB CONTACT FINISH • Gold finish • Lead tinning • RoHS (Restriction of Hazardous Substances) tininng SPACE AND WEIGHT OPTIMIZATION • High density • Compact solution •T  o be used with : - DMC-MD 24 * * - DMC-MD 43 * ** * 01 **** - DMC-MD 45 * ** * 01 **** - DMC-MD 83 * ** * 01 **** - DMC-MD 85 * ** * 01 **** MECHANICAL/ENVIRONMENTAL • Designed for EN4165, BACC65 and ARINC 809 shells • Second moment of area of sleeve on a socket contact 8x stronger than on a pin 20-22 Modules Size 22 Contacts 3 Modules Size 20: 9.0 daN (20.2 lb.) Size 16: 11.0 daN (24.7 lb.) Size 12: 13.0 daN (29.2 lb) 30-23 Modules Size 23 Contacts 2 Modules DMC-M high-density 30-23 modules help solve the issue of fragile contact pins being bent upon blind mating. Designed for EN4165, BACC65 and ARINC 809 shells, these new reverse design modules contain the pin contacts inside the modules to help prevent pin damage. The reason of the reverse design is based on the second moment of area of sleeve on a socket contact which is 8x stronger than on a pin contact. ELECTRICAL •W  ithstand Voltage: At sea level : Service I: 1300 Vrms 50 Hz, modules size 23 and 22 Service II: 1500 Vrms 50 Hz, modules size 20, 16 and 12 • Contact Current Rating (Sealed connector): Size 24: 3 A Size 23: 5 A Size 22: 5 A • Reverse design • 30% weight savings • Durability: 500 mating cycles • Operating Temperature: -55 °C to +175 °C • Contact Retention: Size 24: 2.7 daN (6.1 lb.) Size 23: 4.5 daN (10.1 lb.) Size 22: 4.5 daN (10.1 lb.) Achieving 60 Contacts 30% Weight Savings Size 20: 7.5 A Size 16: 13 A Size 12: 23 A 20-22 Module 20 Size 22 Contacts 30-23 Module 30 Size 23 Contacts 50% Higher Contact Density Stronger Design • Equal Performance Selected by EN4165 Users AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES PAGE 4 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES PAGE 5 DEUTSCH DMC-M Series PCB modules DEUTSCH DMC-M Series PCB modules TE Part Numbering System For DMC-M Modules With Straight PCB Contacts DMC-M Modules With Straight PCB Contacts Socket Contacts Modules Pin Contacts Modules XX - XX X ArrangeConfiguration ment [0.276 ± 0.004 in] 7 ± 0.1 mm MODULE TYPE 55 pin module 60 socket module View 30-23 30 Contacts, Size 23 CONTACT SIZE 16 20-22 12 [0.28 ± 0.004 in] 7 ± 0.1 mm View [0.276 ± 0.004 in] 7 ± 0.1 mm [0.574 ± 0.007 in] 14.57 ± 0.18 mm [0.45 ± 0.005 in] 11.34 ± 0.12 mm Part No. [0.446 ± 0.005 max.] 11.34 ± 0.12 mm 732-8260-23 X (reverse design) [0.285 ± 0.004 in] 7.23 ± 0.1 mm [0.28 ± 0.004 in] 7 ± 0.1 mm [0.285 ± 0.004 in] 7.23 ± 0.1 mm [0.69 in max.] 17.4 mm max. 732-8255-22 X 732-8260-22 X size 16 and 22 R tinning without lead 12-20 12 Contacts, Size 20 [0.03 in max.] Ø0.70 mm max. [0.05 in max.] Ø1.25 mm max. 6 Contacts, Size 16 5 Contacts, Size 22 [0.57 in] 14.55 mm [0.28 ± 0.004 in ] 7 ± 0.1 mm PAGE 6 [0.69 in max.] 17.4 mm max. 732-8260-16 X [0.39 in max.] 9.9 mm max. [0.65 in max.] 16.46 mm max. [0.88 in max.] 22.4 mm max. [0.69 in max.] 17.4 mm max. 732-8260-12 X [0.65 in max.] 16.46 mm max. [0.39 in max.] 9.9 mm max. [0.63 in max.] 16.2 mm max. 732-8255-99 X [0.58 in] 14.77 mm AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES [0.88 in max.] 22.4 mm max. 732-8255-12 X [0.39 in max.] 9.9 mm max. 99-01 [0.37 in max.] 9.5 mm max. [0.45 ± 0.005 in] 11.34 ± 0.12 mm [0.07 in max.] Ø1.85 mm max. 4 Contacts, Size 12 [0.69 in max.] 17.4 mm max. 732-8255-16 X [0.39 in max.] 9.9 mm max. 04-12 [0.88 in max.] 22.4 mm max. 732-8260-20 X [0.65 in max.] 16.46 mm max. [0.45 ± 0.005 in] 11.34 ± 0.12 mm [0.05 in max.] Ø1.25 mm max. 8 Contacts, Size 16 [0.28 ± 0.004 in] 7 ± 0.1 mm 732-8255-20 X [0.37 in max.] 9.5 mm max. 08-16 [0.45 ± 0.005 in] 11.34 ± 0.12 mm [0.05 in max.] Ø1.25 mm max. tinning with lead [0.5 in max.] Ø1.25 mm max. T [0.28 ± 0.004 in] 7 ± 0.1 mm [0.07 in max.] Ø1.85 mm max. no tinning [0.03 in max.] Ø0.7 mm max. CONTACTS FINISH Ø [0.44 in max.] 11.29 mm max. [0.65 in max.] 16.46 mm max. [0.03 in max.] Ø0.7 mm max. [0.44 in max.] 11.29 mm max. [0.03 in max.] Ø0.70 mm max. 99 20 Contacts, Size 22 [0.03 in max.] Ø0.7 mm max. 23 20 [0.685 max.] 11.4 max. 732-8255-23 X (reverse design) [0.574 ± 0.007 in] 14.57 ± 0.18 mm 22 Part No. [0.028 in max.] Ø0.7 mm max. 82 [0.03 in max. ] Ø0.7 mm max. - [0.028 in max.] Ø0.7 mm max. 732 [0.88 in max.] 22.4 mm max. [0.28 ± 0.004 in] 7 ± 0.1 mm [0.57 in] 14.55 mm 732-8260-99 X [0.58 in] 14.77 mm AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES [0.86 in max.] 21.84 mm max. PAGE 7 DEUTSCH DMC-M Series PCB modules DEUTSCH DMC-M Series PCB modules TE Part Numbering System for DMC-M Modules With Bended PCB Contacts DMC-M Modules With Bended PCB Contacts Socket Contacts Modules Pin Contacts Modules XX - XX X XXXXX ArrangeConfiguration ment View pin module 56 socket module 30-23 CONTACT SIZE 30 Contacts, Size 23 732-8254-23 X XXXXX (reverse design) [0.026 in max.] Ø0.65 mm max. 23 View [0.685 max.] 17.4.12 max. [0.222] 5.65 [0.354] 9 MODULE TYPE 54 Part No. [0.235] 5.96 82 [0.285 ± 0.004 in] 7.23 ± 0.1 mm [0.448± 0.004 in] 11.89 ± 0.1 mm 22 [0.446 ± 0.005 in] 11.34 ± 0.12 mm [0.222] 5.65 732-8256-23 X XXXXX (reverse design) [0.026 in max.] Ø0.65 mm max. [0.448± 0.004 in] 11.89 ± 0.1 mm [0.285 ± 0.004 in] 7.23 ± 0.1 mm [0.69 in max.] 17.40 mm [0.45 ± 0.005 in] 11.34 ± 0.12 mm 20 Part No. [0.354] 9 - [0.235] 5.96 732 16 [0.026 in max.] Ø0.65 mm max. CONTACTS FINISH tinning with lead R tinning without lead [0.47 ± 0.004 in ] 11.89 ± 0.1 mm [0.026 in max.] Ø0.65 mm max. [0.45 ± 0.005 in] 11.34 ± 0.12 mm 12-20 KEY ORIENTATION A 1533 732-8256-22 X XXXXX 12 Contacts, Size 20 PCB contacts opposed to the key module [0.69 in max.] 17.40 mm 732-8254-20 X XXXXX [0.47 ± 0.004 in] 11.89 ± 0.1 mm [0.026 in max.] Ø0.65 mm max. 732-8256-20 X XXXXX [0.36 in] 9.08 mm no tinning T [0.47 ± 0.004 in] 11.89 ± 0.1 mm [0.36 in] 9.08 mm Ø 732-8254-22 X XXXXX [0.47 ± 0.004 in ] 11.89 ± 0.1 mm [0.026 in max.] Ø0.65 mm max. 8 Contacts, Size 16 [0.69 in max.] 17.40 mm 732-8254-16 X XXXXX [0.47 ± 0.004 in] 11.89 ± 0.1 mm [0.05 in] Ø1.25 mm max. 732-8256-16 X XXXXX [0.36 in] 9.08 mm 08-16 9.22 mm max. [0.45 ± 0.005 in] 11.34 ± 0.12 mm [0.47 ± 0.004 in ] 11.89 ± 0.1 mm [0.05 in] Ø0.65 mm max. [0.69 in max.] 17.40 mm [0.45 ± 0.005 in] 11.34 ± 0.12 mm 6 Contacts, Size 16 5 Contacts, Size 22 [0.03 in] Ø0.65 mm max. PAGE 8 [0.331 in] 8.41 mm [0.69 in max.] 17.40 mm 732-8256-99 X XXXXX 732-8254-99 X XXXXX [0.05 in] Ø1.25 mm max. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES [0.120 in] 3.04 mm [0.120 in] 3.04 mm [0.230 in] 5.84 mm [0.352 in] 8.95 mm 99-01 [0.331 in] 8.41 mm [0.47 ± 0.004 in ] 11.89 ± 0.1 mm [0.07 in max.] Ø1.85 mm max. [0.230 in] 5.84 mm [0.47 ± 0.004 in] 11.89 ± 0.1 mm [0.07 in] Ø1.85 mm max. 732-8256-12 X XXXXX [0.36 in] 9.08 mm 732-8254-12 X XXXXX [0.352 in] 8.95 mm 4 Contacts, Size 12 [0.36 in] 9.08 mm 04-12 [0.140 in] 3.56 mm [0.05 in] Ø1.25 mm max. [0.05 in] Ø1.25 mm max. [0.03 in] Ø0.65 mm max. 10. 46mm 20 Contacts, Size 22 [0.36 in] 9.08 mm 20-22 size 16 and 22 [0.35 in] 8.97 mm 12 99 [0.140 in] 3.56 mm [0.05 in] Ø1.25 mm max. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES PAGE 9 DEUTSCH DMC-M Series PCB modules DEUTSCH DMC-M Series PCB modules High-Speed DMC-M Modules PCB Contacts Other TE DMC-M Series Connectors Brochures ArrangeConfiguration ment View [0.393 in] 10 mm 16-02 Straight PCB 6 Contacts, Size 16 2 Contacts, Size 22 8 Contacts, Size 24 Part No. View [0.670 in] 17.04 mm (SIZE 16 AND SIZE 22 CONTACTS) 4 ± 0.6 mm 23.23 mm 6 ± 0.25 mm 2828646 [0.157 ± 0.02 in] 4 ± 0.6 mm [0.625 in] (SIZE 24 CONTACTS) [0.420 in] 10.68 mm REF DEUTSCH DMC-M Series [0.678 ± 0.003 in] 17.23 ± 0.1 mm [0.395 in] [0.907 in] Multicavity EN4165 Connectors 10.04 mm 23.04 mm 6 Contacts, Size 16 16-02 90°C 2 Contacts, Bended Size 22 PCB 8 Contacts, Size 24 [0.914 in] [0.236 ± 0.009 in] 15.89 mm [0.236 ± 0.009 in] 6 ± 0.25 mm SINGLE MODULE Part No. 2828645 [0.157 ± 0.023 in] MULTICAVITY Socket Contacts Modules Pin Contacts Modules The Rugged, Modular Solution for Flexible, Reliable Aerospace Connectivity [0.420 in] 10.68 mm REF 2226982 DEUTSCH DMC-MD SERIES SINGLE MODULE EN4165, ARINC 809, BACC65 CONNECTORS Quick Change Modular Connector Solutions For Aircraft IFE and Cabin Systems 2226983 [0.178 ± 0.023 in] 4.54 ± 0.60 mm AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M SERIES MULTICAVITY EN4165 CONNECTORS AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 [0.178 ± 0.023 in] 4.54 ± 0.60 mm [0.527 in] 13.4 mm 8 Contacts, Size 20 8 Contacts, Size 24 [0.04 in max.] Ø1.04 mm max. 99-03 Straight PCB [0.041 in max.] Ø1.04 mm max. [0.526 in] 13.4 mm 732-8308-01 99-03 Bended PCB 8 Contacts, Size 20 8 Contacts, Size 24 [0.719 in] 18.25 mm [0.719 in] 18.25 mm [0.835 in max.] 18.25 mm max. [0.134 in] 3.40 mm 732-8298-03 732-8299-03 DEUTSCH DMC-M 30-23 MODULES ACHIEVE HIGHER DENSITY WITH A REVERSE DESIGN OFFERING ENHANCED PIN PROTECTION [0.028 in max.] Ø0.70 mm max. [0.803 in max.] 20.40 mm max. [0.798 ± 0.334 in] 20.27 ± 0.85 mm 99-04 Straight PCB [0.377 in] 9.58 mm [0.302 in] 7.67 mm [0.799 in max.] 20.30 mm max. [0.134 in] 3.40 mm [0.043 in max.] Ø1.10 mm max. 30-23 [0.027 in max.] Ø0.68 mm max. [0.027 in max.] Ø0.68 mm max. [0.377 in] 9.58 mm [0.302 in] 7.67 mm 732-8307-01 6 Contacts, Size 20 2 Contacts, Size 22 8 Contacts, Size 24 [0.028 in max.] Ø0.70 mm max. [0.803 in max.] 20.40 mm max. [0.043 in max.] Ø1.10 mm max. ROBUST • Secured design ensuring blind mating • Reverse design protects against pin damage • Designed for use in EN4165, BACC65, and ARINC 809 shells • Quadratic moment of sleeve on female contact is 8x higher than on male contact pin [0.798 ± 0.334 in] 20.27 ± 0.85 mm [0.28 in] 7.23 mm SAVE SPACE AND WEIGHT • Size 23 contacts allow 50% higher contact density than existing 20-22 modules—with the same level of performance [0.28 in] 7.23 mm • 30% weight and space savings (versus 20-22 modules for a 60 contact arrangement) • Enables size reduction to harness and other equipment • Module with plastic clip design increases density, saves weight COMPATIBLE 732-8301-04 732-8302-04 • Can be used with DEUTSCH DMC-M multimodule and single-module connectors and DUAL01 connectors TE Connectivity (TE) knows that the next generation of aircraft will have serious challenges in terms of weight and system installation time. The DEUTSCH 30-23 module is designed with our customers’ expectations in mind. Smaller, Lighter, Better Providing the highest density system in the smallest possible area is crucial in aircraft. The new 30-position modules provides a 50% increase in contact counts over existing 20-22 modules. Two 30-23 modules will provide the same 60-contact density as three 20-22 modules. This reduces the connector and harness sizes and weights. Eliminate Pin Damage DMC-M high-density 30-23 modules solve the issue of fragile contact pins being bent upon blind mating. Designed for EN4165, BACC65, and ARINC 809 shells, these new reverse design modules contain the pin contacts inside the module to prevent the possibility of pin damage. TE Components . . . TE Technology . . . TE Know-how . . . AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Polamco | Raychem | Rochester | DEUTSCH SEACON Phoenix | L.L. Rowe | Phoenix Optix | SEACON Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// DMC-M 30-23 MODULES [0.3677 ± 0.037 in] 9.34 ± 0.94 mm [0.825 in] 21 mm [0.3791 ± 0.0255 in] 9.63 ± 0.65 mm AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES [0.59 in] 15.06 mm PAGE 10 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES PAGE 11 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 www.te.com/dmcm AMP, AGASTAT, CII, HARTMAN, KILOVAC, MICRODOT, NANONICS, POLAMCO, Raychem SEACOM, Rochester, DEUTSCH, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2019  TE Connectivity Ltd. family of companies  All Rights Reserved. 2355378-1  10/19   Original AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M Series - PRINTED CIRCUIT BOARD MODULES