776087-2

Section Catalog 1654285-2. AMPSEAL Sealed Connector Series Revised 4-2010. Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Introduction Rugged Reliability, Easy Use and Superior Environmental Sealing AMPSEAL automotive connectors provide rugged reliability, easy use and superior environmental sealing. They are available in cable plugs and pc board-mounting headers that are designed to stand up to high-temperature underhood applications. The pre-assembled receptacle connector features built-in contact sealing to eliminate individual wire-sealing grommets, while an integral interfacial seal protects mated connectors. Product Features ■ Sealing of interface, wires and panel provides for environmental integrity ■ Lanceless receptacle contacts reduce tangling during storage and handling ■ Secondary contact locking and lanceless contacts ensure positive contact seating ■ Wire with insulation diameter of 1.7– 2.7 mm ■ High temperature materials available to withstand surface mount applications All specifications subject to change. Consult TE Connectivity for latest specifications. ■ Available in tin or gold ■ Housings available in 8-, 14-, 23-, and 35 positions 29-1 Section Catalog 1654285-2. AMPSEAL Sealed Connector Series Revised 4-2010. Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Engineering Notes 29-2 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654285-2. AMPSEAL Sealed Connector Series Contact System Revised 4-2010. Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Introduction Product Features ■ 1.3 mm Pin and Socket System (Lanceless) ■ Socket terminals have 3 contact beams ■ Wire Size Range 0.5 –1.25 mm2 (20 –16 AWG) ■ Terminal Plating Tin or Gold ■ Current Rating up to 17 A (16 AWG with Gold) ■ Temperature Range Gold: –40 °C to +125 °C Tin: –40 °C to +105 °C ■ Wire Insulation 1.7– 2.7 mm All specifications subject to change. Consult TE Connectivity for latest specifications. 29-3 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Contact System Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Receptacle Contacts Product Features Contact Material: Cu-Alloy Contact Finish: Tin plated, gold plated  2.5  1.5 Current Rating: Up to 17 amps Temperature Range: –40 ºC to +105 ºC (tin plated) –40 ºC to +125 ºC (gold plated) 22.6 Wire Size Range: Accept 0.5 –1.25 mm2 (20 –16 AWG) wire with insulation diameter of 1.7– 2.7 mm 11.0 Product Specification: 108-1329 Application Specification: 114-16016 7.15 9.9 Receptacle Contacts Wire Size Range (mm2 ) 0.5 –1.25 (AWG) 20 –16 Insulation Diameter (mm) 1.7– 2.7 Part Numbers Material and Finish Strip Form Package Quantity LoosePiece Package Quantity Cu-Alloy, pre-tin plated 770520-1 5,000 770854-1 1,000 Cu-Alloy, selective gold plated 770520-3 5,000 770854-3 1,000 Note: All Part Numbers are RoHS and ELV compliant. 29-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Applicator Hand Tool 567333-2 58440-1 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Contact System Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. AMPSEAL Seal Plug All circuits are sealed by a diaphragm in the rubber wire seal. During plug connector assembly, the diaphragm is pierced as the contact passes through it. Unused circuit cavities, unless accidentally perforated will remain sealed.  1.75  3.0 17.5 AMPSEAL Seal Plug Material Color Part Number Package Quantity Nylon 6/6 Natural 770678-1 1,000 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-5 Section Catalog 1654285-2. AMPSEAL Sealed Connector Series Revised 4-2010. Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Engineering Notes 29-6 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654285-2. AMPSEAL Sealed Connector Series Housings and Connectors Revised 4-2010. Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Introduction The housings use a two-piece contact-holding design that provides secondary locking which protects against contact backout. After contacts are inserted into the housing, the locking wedge is seated to firmly position all contacts. The connectors use three-row contact grid on 4.0 centerlines. Mat seals contain a sealing diaphram within each circuit cavity which is broken when terminals are inserted. If terminal is removed a sealing plug should be installed to reseal the circuit. The pc board-mounting connector is designed to be flange mounted. Available with or without a formed in place flange seal. Product Features ■ Mechanical and colored keying ■ UL 94 V-0 rated materials ■ Integrated terminal position assurance ■ Fully sealed and submersible IP 67 rating ■ Available in vertical or right-angle ■ Contains integrated PCB retention feature ■ IEC IP 67 rated All specifications subject to change. Consult TE Connectivity for latest specifications. 29-7 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Sealed Receptacle Housings Product Features No. of Positions: 8 Positions Housing Material: Glass reinforced PBT Wire Size Range: 0.5–1.25 mm2 (20 –16 AWG) Product Specification: 108-1329 Application Specification: 114-16016 Wire Seal Locking Wedge 13.1 34.6 8.0 9.8 Cover 33.6 / 32.1 Mating Seal 27.4 Housing 8 Position Receptacle Housings Part Numbers No. of Positions Keying Options Housing Color Black 8 – Natural Contact Finish Tin plated Mating PCB Header Receptacle Housing Right-Angle With Seal Without Seal With Seal 1-776279-1 1-776280-1 1-776275-1 1-776276-1 Gold plated 1-776279-1 1-776280-1 1-776275-1 1-776276-1 Tin plated 1-776279-2 1-776280-2 1-776275-2 1-776276-2 1-776279-2 1-776280-2 1-776275-2 1-776276-2 Gold plated 776286-1 776286-2 Note: All Part Numbers are RoHS and ELV compliant. 29-8 Vertical Without Seal All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Sealed Receptacle Housings Product Features No. of Positions: 14 Positions Housing Material: Glass reinforced PBT Wire Size Range: 0.5–1.25 mm2 (20 –16 AWG) Product Specification: 108-1329 Application Specification: 114-16016 Locking Wedge Wire Seal 7.0 12.5 27.6 8.0 9.8 Cover 33.6 / 32.1 Mating Seal 35.4 Housing 14 Position Receptacle Housings Part Numbers No. of Positions Keying Options Housing Color Black Natural 14 Contact Finish Tin plated Mating PCB Header Receptacle Housing Gray With Seal Without Seal With Seal 1-776266-1 1-776267-1 1-776261-1 1-776262-1 1-776266-1 1-776267-1 1-776261-1 1-776262-1 Tin plated 1-776266-2 1-776267-2 1-776261-2 1-776262-2 1-776266-2 1-776267-2 1-776261-2 1-776262-2 1-776266-4 1-776267-4 1-776261-4 1-776262-4 1-776266-4 1-776267-4 1-776261-4 1-776262-4 1-776266-5 1-776267-5 1-776261-5 1-776262-5 1-776266-5 1-776267-5 1-776261-5 1-776262-5 776273-1 776273-2 Tin plated 776273-4 Gold plated Blue Vertical Without Seal Gold plated Gold plated – Right-Angle Tin plated Gold plated 776273-5 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-9 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Sealed Receptacle Housings Product Features No. of Positions: 23 Positions Housing Material: Glass reinforced PBT Wire Size Range: 0.5 –1.25 mm2 (20 –16 AWG) Product Specification: 108-1329 Application Specification: 114-16016 Wire Seal 14.4 Locking Wedge 7.0 12.7 8.0 27.6 9.8 Cover 47.4 33.6 / 32.1 Mating Seal Housing 23 Position Receptacle Housings Part Numbers No. of Positions Keying Options Housing Color Black Natural 23 Contact Finish Tin plated Mating PCB Header Receptacle Housing Gray With Seal Without Seal With Seal 1-770669-1 1-776087-1 1-776200-1 1-776228-1 1-770699-1 1-776087-1 1-776200-1 1-776228-1 Tin plated 1-770669-2 1-776087-2 1-776200-2 1-776228-2 1-770669-2 1-776087-2 1-776200-2 1-776228-2 1-770669-4 1-776087-4 1-776200-4 1-776228-4 1-770669-4 1-776087-4 1-776200-4 1-776228-4 1-770669-5 1-776087-5 1-776200-5 1-776228-5 1-770669-5 1-776087-5 1-776200-5 1-776228-5 770680-1 770680-2 Tin plated 770680-4 Gold plated Blue Tin plated Gold plated 770680-5 Note: All Part Numbers are RoHS and ELV compliant. 29-10 Vertical Without Seal Gold plated Gold plated – Right-Angle All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Sealed Receptacle Housings Product Features No. of Positions: 35 Positions Housing Material: Glass reinforced PBT Wire Size Range: 0.5–1.25 mm2 (20 –16 AWG) Product Specification: 108-1329 Application Specification: 114-16016 Locking Wedge Wire Seal 7.0 13.1 27.6 8.0 9.8 Mating Seal Housing Cover 63.4 33.6 / 32.1 35 Position Receptacle Housings Part Numbers No. of Positions Keying Options Housing Color Contact Finish Mating PCB Header Receptacle Housing Right-Angle Without Seal Black Natural Tin plated – Gray – – 1-776230-1 1-776231-1 1-776163-1 1-776230-1 1-776231-1 Tin plated – – 1-776230-2 1-776231-2 1-776180-2 1-776163-2 1-776230-2 1-776231-2 – – 1-776230-4 1-776231-4 1-776180-4 1-776163-4 1-776230-4 1-776231-4 776164-2 Tin plated 776164-4 Tin plated 776164-5 Gold plated Orange With Seal 1-776180-1 776164-1 Gold plated Blue Without Seal Gold plated Gold plated 35 Vertical With Seal Gold plated 776164-6 – – 1-776230-5 1-776231-5 1-776180-5 1-776163-5 1-776230-5 1-776231-5 1-776180-6 1-776163-6 – – Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-11 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 8 Position Header Assembly 40.8 Housing Material: Glass reinforced PBT 23.4 A Material and Finish: Contacts are made from either Tin or Gold Plated Brass Product Specification: 108-1329 32.1 23.6 Application Specification: 114-16016 A without Flange Seal 40.8 19.3 23.4 18.6 32.1 23.6 Section A – A with Flange Seal Seal: Silicone Rubber 8 Position Right-Angle PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black 8 – Natural Contact Finish PCB Header Right-Angle without Flange Seal Right-Angle with Flange Seal Tin plated 1-776279-1 1-776280-1 Gold plated 1-776279-1 1-776280-1 Tin plated 1-776279-2 1-776280-2 Gold plated 1-776279-2 1-776280-2 Note: All Part Numbers are RoHS and ELV compliant. 29-12 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 776286-1 776286-2 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 8 Position Header Assembly 40.8 Housing Material: Glass reinforced PBT 23.4 Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 Product Specification: 108-1329 23.6 Application Specification: 114-16016 without Flange Seal 40.8 19.3 23.4 32.1 15.0 23.6 Section View with Flange Seal Seal: Silicone Rubber 8 Position Vertical PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black 8 – Natural Contact Finish PCB Header Vertical without Flange Seal Vertical with Flange Seal Tin plated 1-776275-1 1-776276-1 Gold plated 1-776275-1 1-776276-1 Tin plated 1-776275-2 1-776276-2 Gold plated 1-776275-2 1-776276-2 Mating Receptacle Housing 776286-1 776286-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-13 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 14 Position Header Assembly 48.8 31.4 Housing Material: Glass reinforced PBT Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 Application Specification: 114-16016 without Flange Seal 48.8 19.3 31.4 32.1 18.6 23.6 Section View with Flange Seal Seal: Silicone Rubber 14 Position Right-Angle PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black Natural 14 – Gray Blue Contact Finish PCB Header Right-Angle without Flange Seal Right-Angle with Flange Seal Tin plated 1-776266-1 1-776267-1 Gold plated 1-776266-1 1-776267-1 Tin plated 1-776266-2 1-776267-2 Gold plated 1-776266-2 1-776267-2 Tin plated 1-776266-4 1-776267-4 Gold plated 1-776266-4 1-776267-4 Tin plated 1-776266-5 1-776267-5 Gold plated 1-776266-5 1-776267-5 Note: All Part Numbers are RoHS and ELV compliant. 29-14 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 776273-1 776273-2 776273-4 776273-5 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 14 Position Header Assembly 48.8 Housing Material: Glass reinforced PBT 31.4 Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 Product Specification: 108-1329 23.6 Application Specification: 114-16016 without Flange Seal 48.8 19.3 31.4 32.1 15.0 23.6 Section View with Flange Seal Seal: Silicone Rubber 14 Position Vertical PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black Natural 14 – Gray Blue Contact Finish PCB Header Vertical without Flange Seal Vertical with Flange Seal Tin plated 1-776261-1 1-776262-1 Gold plated 1-776261-1 1-776262-1 Tin plated 1-776261-2 1-776262-2 Gold plated 1-776261-2 1-776262-2 Tin plated 1-776261-4 1-776262-4 Gold plated 1-776261-4 1-776262-4 Tin plated 1-776261-5 1-776262-5 Gold plated 1-776261-5 1-776262-5 Mating Receptacle Housing 776273-1 776273-2 776273-4 776273-5 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-15 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 23 Position Header Assembly 60.8 Housing Material: Glass reinforced PBT 43.4 A Material and Finish: Contacts are made from either Tin or Gold Plated Brass Product Specification: 108-1329 32.1 23.6 Application Specification: 114-16016 A without Flange Seal 60.8 19.3 43.4 18.6 32.1 23.6 Section A – A with Flange Seal Seal: Silicone Rubber 23 Position Right-Angle PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black Natural 23 – Gray Blue Contact Finish PCB Header Right-Angle without Flange Seal Right-Angle with Flange Seal Tin plated 1-770669-1 1-776087-1 Gold plated 1-770669-1 1-776087-1 Tin plated 1-770669-2 1-776087-2 Gold plated 1-770669-2 1-776087-2 Tin plated 1-770669-4 1-776087-4 Gold plated 1-770669-4 1-776087-4 Tin plated 1-770669-5 1-776087-5 Gold plated 1-770669-5 1-776087-5 Note: All Part Numbers are RoHS and ELV compliant. 29-16 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 770680-1 770680-2 770680-4 770680-5 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 23 Position Header Assembly 60.8 Housing Material: Glass reinforced PBT 43.4 Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 Application Specification: 114-16016 without Flange Seal 60.8 19.3 43.4 32.1 15.0 23.6 Section View with Flange Seal Seal: Silicone Rubber 23 Position Vertical PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black Natural 23 – Gray Blue Contact Finish PCB Header Vertical without Flange Seal Vertical with Flange Seal Tin plated 1-776200-1 1-776228-1 Gold plated 1-776200-1 1-776228-1 Tin plated 1-776200-2 1-776228-2 Gold plated 1-776200-2 1-776228-2 Tin plated 1-776200-4 1-776228-4 Gold plated 1-776200-4 1-776228-4 Tin plated 1-776200-5 1-776228-5 Gold plated 1-776200-5 1-776228-5 Mating Receptacle Housing 770680-1 770680-2 770680-4 770680-5 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-17 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 35 Position Header Assembly Housing Material: Glass reinforced PBT Material and Finish: Contacts are made from either Tin or Gold Plated Brass 76.9 59.4 A Product Specification: 108-1329 Application Specification: 114-16016 32.1 23.6 A without Flange Seal 76.9 19.3 59.4 32.1 18.6 23.6 Section A – A with Flange Seal Seal: Silicone Rubber 35 Position Right-Angle PCB Headers Part Numbers No. of Positions 35 Keying Options – Housing Color Contact Finish Black PCB Header Right-Angle without Flange Seal Right-Angle with Flange Seal Mating Receptacle Housing Gold plated 1-776180-1 1-776163-1 776164-1 Natural Gold plated 1-776180-2 1-776163-2 776164-2 Gray Gold plated 1-776180-4 1-776163-4 776164-4 Blue Gold plated 1-776180-5 1-776163-5 776164-5 Orange Gold plated 1-776180-6 1-776163-6 776164-6 Note: All Part Numbers are RoHS and ELV compliant. 29-18 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Printed Circuit Board Headers for Sealed Receptacle Housings Product Features No. of Positions: 35 Position Header Assembly Housing Material: Glass reinforced PBT Material and Finish: Contacts are made from either Tin or Gold Plated Brass 76.9 59.4 Product Specification: 108-1329 Application Specification: 114-16016 32.1 23.6 without Flange Seal 76.9 19.3 59.4 15.0 32.1 23.6 Section View with Flange Seal Seal: Silicone Rubber 35 Position Vertical PCB Headers Part Numbers No. of Positions Keying Options Housing Color Black Natural 35 – Gray Blue Contact Finish PCB Header Vertical without Flange Seal Vertical with Flange Seal Tin plated 1-776230-1 1-776231-1 Gold plated 1-776230-1 1-776231-1 Tin plated 1-776230-2 1-776231-2 Gold plated 1-776230-2 1-776231-2 Tin plated 1-776230-4 1-776231-4 Gold plated 1-776230-4 1-776231-4 Tin plated 1-776230-5 1-776231-5 Gold plated 1-776230-5 1-776231-5 Mating Receptacle Housing 776164-1 776164-2 776164-4 776164-5 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 29-19 Section Catalog 1654285-2. Revised 4-2010. AMPSEAL Sealed Connector Series Housings and Connectors Main Catalog 1654400-1 Chapter 29 – Issued 4-2010. Sealed Receptacle Housing Wire Reliefs Product Features Wire Relief Material: Glass reinforced PBT Product Specification: 108-1329 25.2 Application Specification: 114-16016 47.1 38.0 23 Positions 33.2 Remarks: 47.1 1. Wire relief part numbers represents one-half of a wire relief. Two wire reliefs required per receptacle housing. 2. Accepts #4 self trapping screw (Elco Hi-Lo Thread Cutting Style or Equivalent). 38.0 35 Positions No. of Positions Part Number Package Quantity 23 776464-1 500 35 776463-1 500 Note: All Part Numbers are RoHS and ELV compliant. 29-20 All specifications subject to change. Consult TE Connectivity for latest specifications.