787-0011-00

TE Connectivity DEUTSCH Single Module EN4165 Connectors HIGH RELIABILITY FOR CABIN INTERCONNECTIONS The DMC-M has set the modular connector standard in the Aerospace & Military industries since the 1980’s, and is now standardized by European Specification EN4165. The DMC-M Single Module has a rectangular design perfect for both new design customs and retrofit applications thanks to its wide range of contact arrangements from sizes 24 to 8. Each mated half of the DMC-M connector can contain both male and female configuration modules, which allows you to mix input and output with signal and power supply. With a large number of insert layout possibilities, there are also many different keying possibilities between plugs and receptacles and a real EMI protection following most stringent Aerospace and Military specifications. Compliance with the most demanding avionic specifications in terms of sealing, vibrations, fire, smoke and toxicity compliance or mechanical endurance increases the reliability of the cabin interconnections. Designed with a lightweight composite material and metal plating, the Single Module DMC-M is ideal for weight and mass saving. APPLICATIONS • Cabin and avionic systems • High-performance military aircraft • Commercial airlines • Communications equipment • Missiles • Military • Railway • Medical FEATURES • Light weight composite • Modularity • Color and mechanical coded • Push-pull coupling • Aluminum cable contact compliant For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 117 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Housing Composite Plating Nickel Inserts Thermoplastic and FSR Contacts Copper alloy with gold on nickel plating ELECTRICAL DATA Insulation Resistance ≥ 5000 MΩ Maximum Current Size 22 - 5 A Size 20 - 7.5 A Size 16 -13 A Size 12 - 23 A Size 8 - 46 A EMI Shielding Performance FREQUENCY (MHz) ATTENUATION (dB) 100 50 200 45 300 45 400 40 800 35 1000 30 MECHANICAL DATA 118 Temperature Range -55°C to +175°C Vibrations 20 g Shock 100g Durability 500 mating cycles Salt Spray 500 hours Interfacial Sealing 1.1 x 10-2 bar For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com MECHANICAL DATA (CONT.) Weight EXTENDER RECEPTACLE SHORT RECEPTACLE PLUG BACKSHELL 7 gr 6 gr 9 gr 4 - 7 gr 0.015 lbs 0.013 lbs 0.020 lbs 0.009 - 0.015 lbs Recommended Mounting for Receptacle Screw Torque 0.5 ± 0.1 N.m or 4.4 ± 0.9 In.LbF When using TE DEUTSCH integrated nut plate Ref. 787-0016-00 (see Accessories). EXPLODED VIEW TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS 1 - Nut plate (option) 2 - Short receptacle 2* - Extender receptacle 3 - Sealing gasket (option) 4 - Panel (up to 2 mm thick) 5 - Color coding plate (option) 6 - Screws (ordered separately) 7 - Plug 8 - Backshell For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 119 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS HOW TO ORDER SINGLE MODULE EN4165 - COMMERCIAL 1 2 3* 4* 5* DMC-MD 24 D -K -S -T CONNECTOR TYPE SHELL TYPE SHELL KEYING CODING PLATE SEALING GASKET NUT PLATE *Note: Steps 3,4 and 5 are only for receptacles. STEP 1: C H OOSE SH ELL TYPE 20 24 Plug 26 Short Receptacle Extender Receptacle STEP 2: C H OOSE SH ELL KEYIN G N-A-B-C-D-E-F-G STEP 3: C H OOSE C ODIN G PLATE* OMIT Without K With STEP 4: CHOOSE SEALIN G GASKET* OMIT Without S With STEP 5: C H OOSE N U T PLATE* OMIT Without T With Example: DMC-MD 24 A-K-S-T 120 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com 1 2 3 4 5 6* 7* 8* EN4165 M 0 1 A D 1 G 1 NUMBER OF THE BASIC STANDARD FINISH SHELL TYPE SHELL TYPE SERIES SHELL KEYING CODING PLATE SEALING GASKET NUT PLATE Note: Steps 6, 7, and 8 are only for receptacles. STEP 1: C H OOSE FIN ISH M Composite Nickel Plated STEP 2: C H OOSE SH ELL TYPE 6 0 Plug 7 Short Receptacle Extender Receptacle STEP 3: C H OOSE SH ELL TYPE 1 Monomodule STEP 4: C H OOSE SERIES A Series 2 STEP 5: C H OOSE SH ELL KEYIN G TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS HOW TO ORDER SINGLE MODULE EN4165 N-A-B-C-D-E-F-G STEP 6: C H OOSE C ODIN G PLATE* 0 Without 1 With STEP 7: CHOOSE SEALIN G GASKET* U Without G With STEP 8: C H OOSE N U T PLATE* 0 Without 1 With For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 121 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS HOW TO ORDER SINGLE MODULE EN4165 - ACCESSORIES (COMMERCIAL) 787 1 2 -20 M ACCESSORIES TYPE PLATING -8055 CONNECTOR TYPE STEP 1: CHOOSE AC C ESSORIES TYPE 10 11 12 13 20 21 30 31 Straight Chimney Clampshell 45° Indexable Chimney Straight Tie Wrap Ø 7mm 45° Indexable Chimney Tie Wrap Straight Tie Wrap Ø 10mm 90° Indexable Chimney 90° Indexable Chimney Tie Wrap STEP 2: C H OOSE PLATIN G M Nickel HOW TO ORDER SINGLE MODULE EN4165 - ACCESSORIES 1 2 EN4165 -026 M 20 A NUMBER OF THE BASIC STANDARD CHAPTER FINISH ACCESSORIES TYPE STEP 1: C H OOSE FIN ISH M Composite Nickel Plated STEP 2: CHOOSE AC C ESSORIES TYPE 10 Straight Chimney 10 A 20 30 20 A 30 A 45° Indexable Chimney 45° Indexable Chimney Tie Wrap 90° Indexable Chimney 90° Indexable Chimney Tie Wrap Straight Tie Wrap Ø 10mm 122 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com BACKSHELLS & PLUGS Backshells Plugs Straight Clampshell 787-8055-11M Screws Delivered DMC-MD 20 N BACC65BUMN EN4165M61AN Straight Chimney 787-8055-10M EN4165-026M10 DMC-MD 20 A BACC65BUMA EN4165M61AA Straight Chimney Tie Wrap Ø 7mm 787-8055-12M DMC-MD 20 B BACC65BUMB EN4165M61AB Straight Chimney Tie Wrap Ø 10mm 787-8055-13M EN4165-026M10A DMC-MD 20 C BACC65BUMC EN4165M61AC Mates with 45° Indexable Chimney 787-8055-20M EN4165-026M20 DMC-MD 20 D BACC65BUMD EN4165M61AD 45° Indexable Chimney Tie Wrap 787-8055-21M EN4165-026M20A DMC-MD 20 E EN4165M61AE 90° Indexable Chimney 787-8055-30M EN4165-026M30 DMC-MD 20 F EN4165M61AF 90° Indexable Chimney Tie Wrap 787-8055-31M EN4165-026M30A DMC-MD 20 G EN4165M61AG TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ACCESSORIES TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACC) STANDARD Part Numbers (EN4165) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 123 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ACCESSORIES BACKSHELLS & RECEPTACLES RECEPTACLES BACKSHELLS Straight Clampshell 787-8055-11M Screws Delivered Extender Receptacle Straight Chimney 787-8055-10M EN4165-026M10 DMC-MD 26 *X BACC65CAM*X EN4165M71A*X Mates with Straight Chimney Tie Wrap Ø 7mm 787-8055-12M = To be ordered separately (no BACC65 references) Straight Chimney Tie Wrap Ø 10mm 787-8055-13M EN4165-026M10A SHELL KEYING 45° Indexable Chimney 787-8055-20M EN4165-026M20 Short Receptacle DMC-MD 24 *X BACC65BVM*X 45° Indexable Chimney Tie Wrap 787-8055-21M EN4165-026M20A EN4165M01A*X 90° Indexable Chimney 787-8055-30M EN4165-026M30 = To be ordered separately (no BACC65 references) NOTE: No accessory can be fixed on this receptacle. 90° Indexable Chimney Tie Wrap 787-8055-31M EN4165-026M30A TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACC) STANDARD Part Numbers (EN4165) 124 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com PIN CONTACTS PER AS39029/58 AND EN3155 MODULES DETAILS PART NUMBER CROSS SOCKET CONTACTS PER AS39029/57 AND EN3155 MODULES DETAILS PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contact size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 AN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribbon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACI10) STANDARD Part Numbers (EN4165) TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS MODULES Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 125 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS CONTACTS Color Code For contact P as per MIL-C 39029/58-*** For contact S as per MIL-C 39029/57-*** Color Code As per EN3155 (ISO) CONTACTS CABLES COLOR CODES AS PER MIL PART NUMBER DEUTSCH TYPE 724-0001-22 P 724-0003-22 S 182-0860-22 P 182-0862-22 S 724-0001-20 P 724-0003-20 S 724-1063-20 P 724-1064-20 S 724-0001-16 P 724-0003-16 S 724-1063-16 P 724-1064-16 S 724-0001-12 P 724-0003-12 S 724-1063-12 P 724-1064-12 S 724-0001-08 P 724-0003-08 S 182-0001-08 P 182-0003-08 S 724-0004-16 P 724-0005-16 S 182-0125-08 P 182-0126-08 S 182-0048-08 P 182-0044-08 S 724-1272-22 S SIZE 22/22 22/20 20/20 20/18 16/16 16/14 12/12 12/10 Power 8 Power 8 Micro-Coax 16 8 8 Shunt 22 COLOR CODES AS PER EN3155 Ø OVER INSULATION IN/MM (GAUGE AWG) WIRE SECTION IN/ MM² 0.71 to 1.37 (22 - 26) 0.095 to 0.40 0.71 to 1.37 (22 - 26) 0.095 to 0.40 1 2 3 1 2 Orange Blue Black - - Orange Green Yellow - - - - - - - - Red Green Orange Blue Orange - - Orange Green Violet - - 0.85 to 2.11 (20 - 24) 0.25 to 0.60 - - - - - - Red Brown (18 - 24) 0.25 to 1.00 Orange Blue Yellow - - Orange Green Gray - - 1.20 to 2.77 (16 - 20) 0.60 to 1.20 - - - - - - Blue White (14 - 20) 0.60 to 2.00 Orange Blue Green - - Orange Green White - - 1.90 to 3.61 (12 - 14) 2.00 to 3.00 - - - - - - Yellow White 1.90 to 2.90 (14 - 10) 2.00 to 5.00 - - - - - - - - - - 3.80 to 5.15 (8) 5.30 to 8.98 3.80 to 5.15 (8) 5.30 to 8.98 KX 22 0.057 to 0.158 ALPEN A 26 DT - Interface SMA - 0.71 to 1.37 (22 - 26) 0.095 to 0.40 - - - - - - - - - - Yellow Red Yellow - - Yellow Orange Red - - - - - - - - - - - - - - - - - - - - - - - - - - - DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD CONTACTS PART NUMBER TYPE 182-0034-03 P 182-0035-03 S 182-0034-04 P 182-0035-04 S CABLES SIZE COLOR CODE TYPES CONDUCT. MAX. SECTION 8 Brown-Red Braid Simple 2 x 0.34 mm² 3.48 8 Red-Red High Immunity Double Braid 2 x 0.34 mm² 3.91 Part numbers in red - Standard contacts delivered with modules Note: Contacts for aluminium cable, contact us. 126 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com BRAID Ø MAX. CONTACTS PART NUMBER DEUTSCH 724-0001-22 724-0003-22 182-0860-22 182-0862-22 724-0001-20 724-0003-20 724-1063-20 724-1064-20 724-0001-16 724-0003-16 724-1063-16 724-1064-16 724-0001-12 724-0003-12 724-1063-12 724-1064-12 724-0001-08 724-0003-08 182-0001-08 182-0003-08 TOOLING CRIMPING TOOL P/N DEUTSCH CRIMPING TOOL P/N MIL LOCATOR P/N DEUTSCH LOCATOR P/N MIL 057-0463-12 M22520/2-01 057-0463-12 057-0467-32 M22520/2-09 057-0515-32 M22520/2-06 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-20 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-16 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-12 057-0461-11 - 056-0466-21 M25520/1-04 - 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 - M15570-16 724-0004-16 057-0463-12* 724-0005-16 057-0509-14** 182-0125-08 057-0539-32* 057-0511-34** M81969/14-01 - - - - - - - - - - 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 182-0126-08 182-0048-08 182-0044-08 724-1272-22 - INSERTION AND EXTRACTION TOOL TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS CONTACTS AND TOOLING Part numbers in red - Standard contacts delivered with modules *For central contact **For exterior contact DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD SLEEVE TYPE CRIMPING TOOL CENTRAL CONDUCTOR CRIMPING TOOL FERRULE INSERTION AND EXTRACTION TOOL Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX Mark C 114-008 or M81969/14-06 Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or M81969/14-06 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 127 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS 128 DIMENSIONS RECEPTACLES & PLUG RECEPTACLE 29 max. (1.142 max.) EXTENDER RECEPTACLE PLUG 21 max. (0.827 max.) 26 max. (1.024 max.) BACKSHELL / CHIMNEY INDEXATION All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components. MOUNTING PANEL DETAILS BOX MOUNTING RECEPTACLE EXTENDER RECEPTACLE STRAIGHT CHIMNEY STRAIGHT CLAMPSHELL STRAIGHT CHIMNEY TIE WRAP UNIVERSAL UNSHIELDED ACCESSORY 45° INDEXABLE CHIMNEY 45° INDEXABLE CHIMNEY TIE WRAP 90° INDEXABLE CHIMNEY For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com PANEL CUTOUT GENERIC DIMENSIONS 23.30 2R 3 21 0.025 FREE 0.1 21.00 Ø 3.10 0.1 0.1 4 times 0.6 D1 13.80 20.40 (holes) 0.1 2R 20.40 0.025 ORIENTATION 21.00 0.1 20.40 0.1 0.1 2R 3 0.1 0.025 0.1 1.95 0.03 D1 Detail 20.40 0.1 2R 4.55 18.30 0.1 7 0.1 0.025 4R 3 7 0.025 0.1 18.30 0.1 7 0.1 R 4.55 7 0.025 0.1 Note: Dimensions are in millimeters. Each hole Ø 3.1 mm must receive a screw (screw type 4-40) Recommended panel thickness: 0.8 mm min. - 2 mm max. PANEL CODING KEYING [ 0.257 6.52 0.002 0.05 [ 0.037 0.95 ] [ 0.257 6.52 0.002 0.05 ] [ 0.213 5.4 0.002 0.05 0.002 0.05 ] ] [ 0.169 4.28 0.002 0.05 [ 0.213 5.4 0.002 0.05 CODING N [ 0.08 2.04 0.002 0.05 ] [ 0.169 4.28 0.002 ] [ 0.048 1.21 0.05 CODING D [ 0.213 5.4 ] ] [ 0.169 4.28 [ 0.037 0.95 0.002 0.05 0.002 0.05 ] [ 0.169 4.28 0.002 0.05 [ 0.124 3.16 0.002 0.05 ] CODING A 0.002 0.05 [ 0.08 2.04 ] 0.002 0.05 ] [ 0.124 3.16 0.002 0.05 0.002 0.05 ] ] [ 0.08 2.04 [ 0.037 0.95 ] ] [ 0.257 6.52 [ 0.124 3.16 0.002 0.05 ] 0.002 0.05 ] [ 0.257 6.52 0.002 0.05 [ 0.213 5.4 0.002 0.05 ] [ 0.08 2.04 0.002 0.05 ] [ 0.124 3.16 0.002 0.05 CODING B 0.002 0.05 0.002 0.05 ] ] [ 0.004 0.09 [ 0.213 5.4 0.002 0.05 CODING E 0.002 0.05 ] [ 0.169 4.28 [ 0.213 5.4 ] CODING F ] ] CODING C 0.002 0.05 ] 0.002 0.05 [ 0.169 4.28 ] [ 0.124 3.16 0.002 0.05 0.002 0.05 [ 0.08 2.04 ] ] 0.002 0.05 [ 0.213 5.4 ] 0.002 0.05 ] TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS DIMENSIONS CODING G PANEL MOUNTING BRACKET CUTOUT Overall dimensions and characteristics are given for indication guidance only. TE DEUTSCH reserves the right to modify them for production improvement reasons. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 129 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ACCESSORIES OPTIONAL PARTS FOR RECEPTACLE KEYING PLATE N - 787-0015-00 28.80 (1.134) 25.80 (1.016) EN4165-25CN A - 787-0015-01 EN4165-25CA B - 787-0015-02 EN4165-25CB C - 787-0015-03 EN4165-25CC D - 787-0015-04 EN4165-25CD E - 787-0015-05 EN4165-25CE F - 787-0015-06 EN4165-25CF G - 787-0015-07 EN4165-25CG 2.50 / (0.098) SEALING GASKET NUT PLATE 30.80 (1.213) 30.80 (1.213) 27.80 (1.094) 30.80 28.80 (1.213) (1.134) 27.80 (1.094) 3.40 / (0.134) 30.80 (1.213) 28.80 (1.134) 30.80 (1.213) 30.80 (1.213) 27.80 (1.094) 25.80 (1.016) 3.40 / (0.134) 28.80 (1.134) PANEL MOUNTING BRACKET 25.80 (1.016) 33.50 (1.319) 25.80 (1.016) 33.50 28.90 (1.319) (1.138) 33.50 (1.319) 28.90 (1.138) 3.40 / (0.134) 787-0011-00 EN4165-25E 787-0016-00 EN4165-25D 787-8014-00 PROTECTIVE CAPS RECEPTACLE AND EXTENDER CAP WITH LANYARD 787-8011-00 WITHOUT LANYARD 787-8009-00 PLUG FLIGHT CAP RECEPTACLE AND EXTENDER FLIGHT CAP WITH LANYARD 787-8017-00; EN4165M3C WITHOUT LANYARD 787-8016-00 PLUG CAP RECEPTACLE CAP 104-0236-00 104-0235-00 Shipping x x - - - Dust x x x x x EMI - - x x x Low Pressure Sealing - - - x x PROTECTION LEVEL 787-8010-00 Lanyard 787-8013-00 TE DEUTSCH Part Numbers (DMC-M / 787) 130 28.90 (1.138) For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com MOUNTING BRACKETS STEP 1: Locate mating parts STEP 2: Install rear dowels STEP 5: Align receptacle with bracket STEP 3: Fix and snap in position STEP 4: Installed. STEP 6: Install and fix in position STEP 7: Assembled STEP 1: Use a crimping tool with the STEP 2: Strip the insulation* 5 mm STEP 3: Insert the contact in the STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must have CONTACT CRIMPING appropriate locator. maximum. TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS crimping tool. 8 indents, and the wire must be seen in the contact inspection hole. *For aluminum wire, contact us. Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 131 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS 132 ASSEMBLY INSTRUCTIONS CONTACT INSERTION / EXTRACTION STEP 1: Use the appropriate plastic tool. There is one tool for each contact size. TOOLS PART NUMBERS M81969/14-01 M15570-20 M15570-16 M15570-12 114-008 or M81969/14-06 CONTACTS SIZE STEP 2: Insert the wire in the slot of the STEP 3: Insert the contact in the contact butts against the tool. contact fully home. Then remove the colored side of tool. Pull the wire until the tool and lightly pull the wire back to make 22 20 16 12 8 sure that the contact is well inserted. STEP 4: For extraction, insert the wire STEP 5: Press the wire between the Slide the tool into the cavity and push wire and tool back. in the slot of the white side of the tool. corresponding module cavity. Push the fingers and the tool. Then pull the overall fully home until it is butted against the contact shoulder. For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com MODULE INSERTION / EXTRACTION (NOTE: 4-WAY MODULE SHOWN) STEP 1: The module must be inserted STEP 2: Push manually the module module polarization key must be visible modules use the insertion tool part number from the marked side of the housing. 057-0699-00 A or B. Make sure that the from the rear side of the housing. The (wired or not) until butting. For sealed STEP 3: For extraction use the tool part number 057-0289-00 A or B. module is well inserted either by pulling back the wires (if wired) or by pushing the module from the front of the housing. STEP 4: Slide the tool around the cable. Then push the tool inside the housing until butting. STEP 5: Note the different tool’s position depending on the A, B, C or D cavities. STEP 6: Press the cable between the tool and the fingers and pull the overall back. If the module is not wired, use the same tool, but push the module from the front of the housing. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS 133 TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS 134 ASSEMBLY INSTRUCTIONS SHIELDED BRAID MOUNT ON CHIMNEY (NOTE: 4-WAY MODULE SHOWN) STEP 1: Slide the chimney and STEP 2: Slide the shielded STEP 3: Use the tool part cable. ring over the chimney. the ring around the shielded the shielded braid around the braid and the 3 mm “band it” number 057-0450-00 to tighten STEP 4: Clip the module in the housing. braid over the chimney. For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com