Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Board Mount Connectors
Product Facts
Single-piece molded
housings
■
Custom configurable
modular design
■
AC and DC power in the
same connector — Meets
UL safety requirements
■
Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
■
Compact size — ideal for
distributed DC power
applications
■
Molded-in guide pins
provide generous blindmateability
■
Up to 3 levels of contact
sequencing:
■ 1st — Pwr/Gnd
■ 2nd — Pwr & Signals
■ 3rd — Trigger Signals
■
Low Mating and Un-mating
force
■
Solder or press-fit
termination to PCB
■
Meets SSI power connector
requirements for DPS, MPS
and HPS applications
■
30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
■
All MULTI-BEAM XL
products in this section are
RoHS compliant
Board-to-Board Products
■
MULTI-BEAM XL is a
blind-mateable board-toboard power distribution
connector system. The
heart of the MULTI-BEAM XL
connector is the unique
power contact which offers
higher current ratings, lower
contact resistance and
lower mating forces than
alternative designs. The
connector is designed and
manufactured in a modular
approach and therefore
allows the customer to
select the number of power
and signal contacts as well
as the mating sequence
of contacts they need for
their specific application.
The product is also available in versions complying
to the Server Systems
Infrastructure (SSI) Standard.
The MULTI-BEAM XL product offers high reliability
and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems.
MULTI-BEAM XL connectors
are ideal for blind-mating in
modular and rack mounted
systems. The high performance design and heavy
gold plated contacts meet
requirements across many
applications including
Power Distribution for
compact (1U) computer
servers up through
High-End Servers, Faulttolerant Computers,
Networking Equipment,
Telecommunication Switches,
Medical Instrumentation
and Industrial Control
equipment.
The compact design also
meets the I/O needs of
modern Modular and
Hot-Swappable redundant
(N+1) Power Supplies
and Uninterruptible
Power Supplies.
Technical Documents
Product Specifications —
108-1973
Application Specification —
114-13038
Internet
http://tycoelectronics.com
File # E28476
Check out product information at:
http://mbxl.tycoelectronics.com
File # LR7189
Technical Support Center
1-800-522-6752
R
R
For More Information
11
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board-to-Board Products
Board Mount
Connectors
Power Contacts
Signal Contacts
■
Improved MULTI-BEAM XL power contact design features
eight independent beams which provide:
■ Electrical performance — Parallel current paths yield a
lower contact resistance
■ Mechanical performance — Tuned beam design provides
low mating forces and high durability life cycles
■ Traditional Dual-Beam design also available
■
Twin-beam signal receptacle contact design mates on milled
surface, to reduce plating wear / and improve durability
■
MULTI-BEAM XL connector assures you of
EXTRA LONG CONTACT WIPE
■ Power contacts feature up to 0.200′′ [5.08mm] minimum
wipe
■ Shortest “trigger” signal contacts feature a minimum wipe
of 0.100′′ [2.54mm]
■
MULTI-BEAM XL connectors provides
EXPANDABLE LENGTH connectors
■ Overall length is expandable to accommodate up to
36 power contacts
■ Contact spacings are expandable to accommodate higher
voltages and/or higher current requirements
■
Base metal made from high conductivity copper alloy
(over 98% copper) offers superior performance compared to
alternative materials (brass, phosphor bronze, beryllium
copper, etc.) often used in power connectors
■
0.100′′ [2.54mm] x 0.100′′ [2.54mm] PCB contact grid
Application Flexibility
Vertical Receptacle
Right Angle Plug
Contact Wipe
Vertical Receptacle
Vertical Plug
Contact Type
Power (or GND) Contact
Power Contact
Signal Contact
Signal (trigger) Contact
Right Angle Receptacle
Right Angle Plug
Description
Make First
Break Last (MFBL)
Standard
Standard
Make Last
Break First (MLBF)
Right Angle Receptacle
Vertical Plug
Sequence
Minimum Wipe
1
0.200′′ [5.08mm]
2
2
0.150′′ [3.81mm]
0.150′′ [3.81mm]
3
0.100′′ [2.54mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
Product Configurations and Part Numbers
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the
Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Some
popular configurations are shown in the tables below.
Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, S indicates
Signal. The corresponding contact spacing and voltage ratings are shown below.
ACP
0.300′′ [7.62mm] spacing
300 Volts*
P
0.250′′ [6.35mm] spacing
200 Volts*
HDP
0.200′′ [5.08mm] spacing
Connection to same voltage*
S
0.100′′ [2.54mm] grid
60 Volts*
* With circuit board designed to UL 1950, IEC 60950
12
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors
Right Angle Receptacles
1P/24S/1P
2P/24S/2P
3P/24S/3P
3ACP/24S/5P
3ACP/24S/6P
5P/24S/6P
5P/32S/5P
7P/32S/7P
8P/28S
8P/32S/8P
10P/84S/10P
3ACP
8P
14P/32S
16S/4P
24S/6P
24S/8P
Part
Number
6450160-3
1-6450160-0
6450570-2
6450170-2
6450170-8
6450160-5
6450560-2
6450560-4
6450172-2
6450160-1
6450160-6
6450173-1
6450163-2
6450172-1
6450161-1
6450161-2
6450161-6
Application
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
SSI “MPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
AC Power
DC Power
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Overall
Length ′′ and [mm]
1.925′′ [48.90mm]
2.250′′ [57.15mm]
2.750′′ [69.85mm]
3.400′′ [86.36mm]
3.650′′ [92.71mm]
4.350′′ [110.49mm]
3.950′′ [100.33mm]
4.350′′ [110.49mm]
3.350′′ [85.09mm]
5.450′′ [138.43mm]
7.750′′ [196.85mm]
1.550′′ [39.37mm]
2.650′′ [67.31mm]
4.950′′ [125.73mm]
2.050" [52.07mm]
2.750" [69.85mm]
3.250" [82.55mm]
PCB Tail Type
(Solder, Press-Fit)
Solder
Solder
Press-fit
Solder
Solder
Solder
Press-fit
Press-fit
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Board-to-Board Products
Configuration *
Power Contact
Sequencing
No
No
Yes
Yes
Yes
No
No
No
Yes
No
No
Yes
No
Yes
No
No
No
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Receptacles
Configuration *
1P/24S/1P
2P/24S/2P
3P/24S/3P
4P/24S/4P
4P/24S/3ACP
3ACP/24S/5P
5P/24S/6P
6P/24S/6P
10P/84S/10P
10P/24S/12P
3P
3ACP
4P
5P
6P
7P
8P/28S
14P/32S
24S/6P
24S/3ACP
24S/8P
Part
Number
6450540-1
6450140-1
1-6450140-0
6450150-6
6450150-3
6450550-1
6450540-2
4-6450550-5
6450140-4
3-6450550-2
6450543-1
6450543-6
6450543-5
6450553-1
6450553-2
6450543-3
6450142-3
6450152-1
6450551-1
6450151-3
6450541-5
Application
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
DC Power
AC Power
DC Power
DC Power
DC Power
DC Power
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Overall
Length ′′ and [mm]
1.925′′ [48.90mm]
2.250′′ [57.15mm]
2.750′′ [69.85mm]
3.350′′ [85.09mm]
3.150′′ [80.01mm]
3.400′′ [86.36mm]
4.350′′ [110.49mm]
4.250′′ [107.95mm]
7.750′′ [196.85mm]
5.800" [147.32mm]
1.400′′ [35.56mm]
1.550" [39.37mm]
1.650" [41.91mm]
1.900′′ [48.26mm]
2.050′′ [52.07mm]
2.400′′ [60.96mm]
3.350′′ [85.09mm]
4.950′′ [125.73mm]
2.750" [69.85mm]
2.200" [55.88mm]
3.250" [82.55mm]
PCB Tail Type
(Solder, Press-Fit)
Press-fit
Solder
Solder
Solder
Solder
Press-fit
Press-fit
Press-fit
Solder
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Solder
Solder
Press-fit
Solder
Press-fit
Power Contact
Sequencing
No
No
No
Yes
Yes
Yes
No
No
No
Yes
No
No
No
Yes
Yes
No
No
Yes
Yes
Yes
No
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Note: All part numbers are RoHS compliant.
13
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors
Board-to-Board Products
Right Angle Plugs
Configuration *
1P/24S/1P
2P/24S/2P
3P/24S/3P
4P/24S/3ACP
3ACP/24S/5P
3ACP/24S/6P
5P/24S/6P
5P/32S/5P
6P/24S/6P
8P/32S/8P
10P/84S/10P
10P/24S/12P
16S/4P
24S/6P
24S/3ACP
3ACP
3P
4P
5P
6P
7P
8P/28S
14P/32S
Part
Number
6450330-1
6450120-2
6450130-6
6450130-4
6450130-3
1-6450130-4
6450230-1
2-6450120-4
2-6450120-7
6450120-1
6450120-6
4-6450130-6
6450231-1
6450131-7
6450121-3
6450123-3
6450123-1
6450123-2
6450123-6
6450523-2
6450123-5
6450132-3
6450132-4
Application
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power
AC and DC Power + Signal
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power
DC Power
DC Power
DC Power
DC Power
DC Power
Distributed DC Power + Signal
Distributed DC Power + Signal
Overall
Length " and [mm]
1.925" [48.90mm]
2.250" [57.15mm]
2.750" [69.85mm]
3.150" [80.01mm]
3.400" [86.36mm]
3.650" [92.71mm]
4.350" [110.49mm]
3.950" [100.33mm]
4.250" [107.95mm]
5.450" [138.43mm]
7.750" [196.85mm]
5.800" [147.32mm]
2.050" [52.07mm]
2.750" [69.85mm]
2.200" [55.88mm]
1.550" [39.37mm]
1.400" [35.56mm]
1.650" [41.91mm]
1.900" [48.26mm]
2.050" [52.07mm]
2.400" [60.96mm]
3.350" [85.09mm]
4.950" [125.73mm]
PCB Tail Type
(Solder, Press-Fit)
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Press-fit
Solder
Solder
Solder
Signal Contact
Sequencing
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Yes
No
N/A
N/A
N/A
N/A
N/A
N/A
Yes
Yes
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Plugs
Configuration *
1P/16S/1P
1P/24S/1P
2P/16S/2P
2P/24S/2P
3P/16S/3P
3ACP/24S/3ACP
4P/24S/4P
5ACP/24S/5ACP
7P/32S/7P
24S/8P
3ACP
8P
Part
Number
6600333-9
6600330-4
1-6600333-0
1-6600333-2
6600333-7
1-6600333-1
6600333-6
6600333-1
6600330-5
6600323-2
6450503-3
6600303-1
Application
Distributed DC Power + Signal
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power
DC Power
Overall
Length " and [mm]
1.650" [41.91mm]
1.925" [48.90mm]
2.150" [54.61mm]
2.250" [57.15mm]
2.650" [67.31mm]
3.150" [80.01mm]
3.350" [85.09mm]
4.350" [110.49mm]
4.350" [110.49mm]
3.250" [82.55mm]
1.550" [39.37mm]
2.650" [67.31mm]
PCB Tail Type
(Solder, Press-Fit)
Press-fit
Solder
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Solder
Press-fit
Press-fit
Press-fit
Signal Contact
Sequencing
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
No
No
N/A
N/A
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Note: All part numbers are RoHS compliant.
14
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors
Performance Specifications
Materials
Up to 55 Amps per power contact,
de-rated to 35 Amps in equally energized (8 adjacent positions) connector.
Up to 4 Amps per signal contact,
de-rated to 1.5 Amps in equally
energized 24-position pin field.
Maximum Continuous Operating
Temperature — 105°C.
Contact Resistance — 0.7 milli-ohm
Durability — 250 cycle
Radial Mis-alignment Capability —
± 0.075″ [1.91mm]
Minimum of 0.100″ [2.45mm] of
contact wipe on shortest signal contact
Housing — High temperature thermoplastic, UL 94V-0
Power Contacts — High conductivity
Copper alloy
Signal Contacts — Copper alloy
Boardlocks — Phosphor bronze
Finish
Power and Signal Contacts —
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
microinches [1.27 micrometers] min.
nickel at PCB terminations
Note: Tin-lead plating also available on
press-fit connectors
Board-to-Board Products
Specifications
Performance @ 30 Amps per Contact
70
Temperature Rise °C
Temperature Rise °C
80
60
50
40
30
20
10
0
0
5
10
15
20 25 30 35 40 45
Current per Contact (Amps)
1 Contact
8 Adjacent Contacts
50
30
25
20
15
10
5
0
55
1
2
4
6
8
Power Contacts on .250" [6.35mm]Pitch
10
See Cable Connectors on Pages 18-27
15
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System
Board-to-Board Products
Product Facts
■
Combines PCB and Cable
mounted contacts
■
Ideal for separating AC input
from DC input
■
Eliminates FASTON tab
interface at the back of the
connector housing
■
Requires less space than
two housing designs
■
Terminates 14 AWG up to
8 AWG wire
■
Mates with Tyco Electronics
Vertical and Right Angle
PCB plugs
■
High strength housing
materials
■
RoHS Compliant
Technical Documents
Product Specification —
108-1973 and 108-2157
Application Specification —
114-13038
The Cable Pass-Through
MULTI-BEAM XL receptacles securely terminate up
to a 10 AWG wire directly
into MULTI-BEAM XL pcb
mounted receptacles. The
design includes a “terminal
position assurance” (TPA)
feature that ensures the
manually inserted wires are
fully seated. The product
offers a unique way of
using the MULTI-BEAM XL
pcb receptacles as a sort
of “docking” connector.
A single docking connector
is far easier to mate to and
to design around in a blindmate application, than
multiple power and signal
connectors. By separating
some circuits to be cable
terminated and some to be
pcb terminated it allows both
high voltage (AC) and low
voltage (DC) power to pass
through the same connector.
This separation of the AC
and DC power eliminates
the concerns of high voltage power running through
circuit boards better suited
to carry only low voltage
circuitry. Additional
applications may include
designs where the power
is better routed directly to
a different pcb, through
cables, yet pass through a
single docking connector
for ease in system design.
The Cable Pass-Through
connector is offered in both
right angle or vertical pcb
mount orientations and is
supplied with either pressfit or solder pc tails. The
connector is mate-able to
either pcb mounted or cable
mounted MULTI-BEAM XL
or MULTI-BEAM XLE plugs.
All MULTI-BEAM XL cable
connectors are supplied
pre-assembled by
Tyco Electronics.
16
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System (Continued)
Available
Configurations
Vertical Plugs
—
—
—
6600310-5
—
—
—
—
Board-to-Board Products
3CP/1P/24S/2P
3CP/24S/2P
3CP/24S/3ACP
3CP/4P/24S
3ACP/24S/6P
3CP/8P/12S
3CP/20S/10P
3CP/16S
Part Numbers
Right Angle Receptacles Right Angle Plugs Vertical Receptacles
6450178-1
6450130-2
—
6450178-2
2-6450130-6
—
1888179-1
2-6450330-6
—
6450578-1
1-6450132-3
6450558-1
—
1-6450130-4
6450558-2
1888132-1
—
—
6450578-2
6-6450130-2
—
6450668-1
6450622-1
—
Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.
Configuration Description
CP
ACP
P
HDP
Density
High
AC Power
DC Power
AC Power
Power
Cable Power
PC Mount
PC Mount
PC Mount
.300" spacing .300" spacing .250" spacing .200" spacing
S
Signal
PC Mount
.100" grid
“NEW” MULTI-BEAM XL Coax Pass-Thru
Combine power, coax and signal all in one connector
Right Angle Plug
292495-1
Cable Receptacle
292491-1
Note: All part numbers are RoHS compliant.
17
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies
Cable Receptacle
Assemblies
Board-to-Board Products
Product Facts
■
Single one-piece housing
design
■
Terminal Position
Assurance (TPA) Secondary
Locks on contacts assure no
contact back-out
■
Pre-assembled made-toorder cable assemblies
■
Installation to panel
provides float in X, Y and Z
directions
■
Insulation crimp on all
contacts
■
30 microinch (.76 micrometers) gold plated
contacts for high reliability
■
Touch-safe design passes
UL1977 and IEC 60950
finger probe test
■
AC and DC power in the
same connector — meets
UL & IEC safety
requirements
■
All MULTI-BEAM XL
products in this section are
RoHS compliant
MULTI-BEAM XL Cable
Assemblies allow designers
freedom to connect power
supplies and power
distribution subassemblies
in a wide variety of
applications. Expanding
beyond board-to-board
applications the cable
assemblies are available for
both cable-to-board or panel
mount applications and can
terminate 8-16 AWG and
22-26 AWG wires all in one
connector, without using
adapter circuit boards. In
addition, the power contacts
are designed to be able to
accept two-wire terminations
which can further reduce
harness complexity by
reducing or eliminating
mid-wire splices.
The use of high temperature
glass filled housing materials,
redundant contact retention
and high conductivity
contact materials allows
the use of this connector in
very high current density
applications. The features
work together to result in a
highly durable and compact
power connector, which
offers industry leading
minimum millivolt drop
through the connection. The
connector was designed to
pass the UL 1977 and IEC
60950 finger probe test
which makes the connector
touch-safe. The insulation
crimp adds further safety
by keeping the insulation
from being pulled away
from the termination point.
These features eliminate the
Technical Documents
For More Information
Product Specification —
108-2157
Application Specification —
114-13112
Internet http://tycoelectronics.com
need for a secondary cable
clamp which often can be
size prohibitive.
The cable connectors
are designed to mate to
the de-facto standard
Tyco Electronics
MULTI-BEAM XL Right
Angle or Vertical PCB
Plugs. The combination of
pcb and cable connections,
both with mixed power
and signal arrangements
provides a universal power
distribution connector
systems.
The cable assemblies are
all RoHS compliant,
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ cable
assembly manufacturing
facilities.
Check out product information at: http://mbxl.tycoelectronics.com
Technical Support Center 1-800-522-6752
18
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Configurations/Applications
Wires
Secondary Locks on
Signal Contacts
Secondary Lock
(1 Per Power Contact)
Housing
• 0.060" [1.52] Nominal Float in X, Y
and Z direction
• For modular installation of large
power distribution systems
• Single connector replaces multiple
power and signal connectors
Board-to-Board Products
Floating XYZ Panel-Mount
Receptacle
Floating XYZ Panel-Mount Cable Receptacle
(2P + 24S + 2P)
Panel Alignment
Key
Power
Circuitry
Signal
Circuitry
Guide Post
(2 Places)
Mounting Hole
(2 Places)
XYZ Series
Slide-to-Lock Cable Receptacle
(3 ACP)
Slide- to-Lock Receptacle
• 0.030" [0.76] nominal float in X and
Y direction
• Ideal for modular installation of
smaller systems requiring less space
and less float — such as fan trays
• Replaces connectors which use
multiple low power contacts to carry
the total current
• Power only or Power Plus signal
mixed
Secondary Lock
(1 Per Power Contact)
Wires
Spring
Latch
Panel
Stop
Locking
Tab
Housing
Panel Alignment
Key (2 Places)
Power
Circuitry
Guide Post
(2 Places)
STL Series
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Cable-to-Board Receptacle
• Easy to mate/disconnect with
squeeze-to-release latches
• Mates to right angle or vertical
MULTI-BEAM XL STR plugs
• Replaces two traditional connectors
(1 signal and 1 power) with just
1 connector
Secondary Lock
(1 Per Power Contact)
Wires
Secondary Locks on
Signal Contacts
Housing
Power
Circuitry
Squeeze Latch
(2 Places)
Signal
Circuitry
Mating Alignment
Key (2 Places)
STR Series
19
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Panel Mount Receptacles
Product Facts
High strength glass-filled
housing materials
■ Expandable/modular
housing design
■ PMT Series floats
+/- 0.060" [1.52] in X, Y and
Z directions
■ STL series floats 0.030"
[0.76] in X and Y directions
■ Mounting Hardware Kits:
Part Number 1600914-1 —
Standard
Part Number 1600914-3 —
High Force
Board-to-Board Products
■
X, Y, Z Floating Receptacle
Slide-to-Lock Receptacle
Power and Signal Module Specifications
Power Module Widths:
Part numbers shown identify the
main receptacle connector housing.
Additional components (contacts,
contact locks, etc.) are used to
complete the cable assembly.
See page 22 for contacts,
secondary locks and application
equipment information.
Module Designation
0.300 [7.62] (ACP)
0.250 [6.35] (P)
0.200 [5.08] (HDP)
300 (ACP)
250 (P)
200 (HDP)
Signal Module Width
Maximum Wire Size
AWG [mm2]
8 [10.5]
10 [6.6]
12 [2.6]
Wire Range
AWG [mm2]
22-26 [0.14-0.32]
Module Designation
0.200 [5.08] (8 Contacts)
Signals
Power Module
Max. Insulation Dia.
inches [mm]
0.272 [6.91]
0.215 [5.46]
0.156 [3.96]
Insulation Range
inches [mm]
0.036-0.054 [0.91-1.37]
Signal Module
Configurations/Part Numbers
Part Numbers
Available
Configurations
3ACP
4P
4ACP
5P
1P/16S/1P
1P/24S/1P
2P/16S/2P
2P/24S/2P
3P/16S/3P
3ACP/24S/3ACP
4P/24S/4P
5ACP/24S/5ACP
7P/48S/7P
XYZ
Series
1600606-2
—
—
1600606-1
1-1600636-3
1600636-9
1-1600636-0
1600636-2
1600636-8
1-1600636-4
1-1600636-5
1600636-1
1-1600636-6
STL
Series
292499-1
292499-4
292499-3
1761419-2
1761819-4
—
—
1761819-2
—
—
—
—
—
Mating PCB Plugs
Vertical
Right Angle
6450503-3
6450123-3
6600303-2
6450123-2
6600303-3
—
—
6450123-6
6600333-9
—
6600330-4
6450330-1
1-6600333-0
—
6600333-5
1-6450330-4
6600333-7
—
1-6600333-1
—
6600333-6
—
6600333-1
5-6450130-0
—
3-6450120-4
Note: All part numbers are RoHS compliant.
20
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Cable-to-Board
Squeeze-to-Release
Receptacles
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Secondary Lock
(1 Per Power Contact)
Wires
High strength glass-filled
housing
■ Pre-installed squeeze-torelease latches.
■ Expandable/Modular
housing design
■ Mates to Tyco Electronics
Vertical or Right Angle PCB
Plugs
Board-to-Board Products
Product Facts
■
Housing
Squeeze Latch
(2 Places, pre-installed)
Power
Circuitry
Signal
Circuitry
Mating Alignment
Key (2 Places)
STR Series
Technical Documents:
Power and Signal Module Specifications
Power Module Widths:
Product Specification —
108-2157
Application Specification —
114-13112
0.300 [7.62] (ACP)
0.250 [6.35] (P)
0.200 [5.08] (HDP)
300 (ACP)
250 (P)
200 (HDP)
Signal Module Width
See page 22 for contacts,
secondary locks and application
equipment information.
Module Designation
Module Designation
0.200 [5.08] (8 Contacts)
Signals
Power Module
Maximum Wire Size
AWG [mm2]
8 [10.5]
10 [6.6]
12 [2.6]
Wire Range
AWG [mm2]
22-26 [0.14-0.32]
Max. Insulation Dia.
inches [mm]
.272 [6.91]
.215 [5.46]
.156 [3.96]
Insulation Range
inches [mm]
.036-.054 [0.91-1.37]
Signal Module
Configurations/Part Numbers
Available
Configurations
2ACP
3P
3ACP
4P
6P
1P/24S/1P
2P/8S/2P
2P/16S/2P
2P/24S/2P
3ACP/24S/3ACP
4P/24S/4P
STR
Series
1600798-2
1600798-3
1600798-5
1600798-4
1600798-1
1600788-8
1-1600788-3
1-1600788-0
1600788-1
1-1600788-2
1-1600788-4
Part Numbers
Mating PCB Plugs
Vertical
Right Angle
6600393-1
6450129-1
6600393-2
6450129-2
—
—
6600390-1
6450129-3
6600393-3
—
6600380-2
6450128-1
—
6450128-6
6600383-5
—
6600383-3
6450128-2
6600383-6
—
6600383-7
6450128-5
Note: All part numbers are RoHS compliant.
21
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Cable Receptacle
Components
Material and Finish
Board-to-Board Products
Body — 50 micro inches Nickel over
Tin
Mating Area — 30 micro inches Gold
over Nickel
Technical Documents
Product Specification
108-2157-1
Application Specification
114-13164
Power Contact
Power Contacts
Wire Size Range
AWG
12
14
2 @ 16
Wire Size Range
AWG
8
10
2 @ 12
2 @ 14
Insulation
Diameter
.
.156
[3.96] Max.
.156-.176
[3.96-4.47]
.120-.156
[3.05-3.96]
.090
.
[2.29] Max.
Insulation
Diameter
.215-.272
[5.46-6.91]
.176-.215
[4.47-5.46]
.130
.
[3.30] Max.
.137
.
[3.48] Max.
Plating
Tin
Tin
Tin
Tin
Plating
Tin
Tin
Tin
Tin
Housing
Width
.200 or .250
[5.08 or 6.35]
.250
[6.35]
.200 or .250
[5.08 or 6.35]
.250
[6.35]
Housing
Width
.300
[7.62]
.200 or .300
[6.35 or 7.62]
.300
[7.62]
.300
[7.62]
Part Number
Applicator Tool
1385635-3
1-1600961-7
(make-first-break-last)
1-1600961-8
(Standard)
1385636-3
1385635-3
1385636-3
Part Number
Applicator Tool
1385637-3
1-1600960-7
(make-first-break-last)
1-1600960-8
(Standard)
1385638-3
1385637-3
1385637-3
Power Contact Secondary Lock
Part Number 1600903
Secondary Power Locks:
Part Number 1600903-X
Note: One secondary lock needed for each power contact.
Note: All part numbers are RoHS compliant.
22
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Cable Receptacle
Components (Continued)
Insulation Barrel
Material and Finish
Wire Barrel
Board-to-Board Products
Contact — Phosphor bronze plated
gold over nickel in mating area
Technical Documents
Product Specification
108-25031
Application Specification
114-25021
Locking Lance
Signal Contacts
Wire Size Range
AWG
22-26
Insulation
Diameter
.036-.054
[0.91-1.37]
.036-.054
[0.91-1.37]
Version
Part Number
Extraction Tool
Low Pressure
531216-5 (reel)
91156-2
High Pressure
531224-6 (reel)
91156-2
Secondary Locks
Note: One secondary lock needed
for each column of signal
contacts
Secondary Signal Locks:
Part Number 1600902-X
Panel Mount
Alignment Key
Float Mount Hardware Kit
Part Number 1600914-1
(Standard Force)
Part Number 1600914-3
(High Force)
1 Kit / Cable Assembly;
Kit includes 2 screws, 2 washers
and 2 springs
Note: Kit not needed for STR or
STL housings
Note: All part numbers are RoHS compliant.
23
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Installed Connector Illustration
Board-to-Board Products
Specifications
Panel Stop Must be
Against Back of Panel
Connectors
Fully Mated
Product Specifications
Power Contacts —
50 Amps on single 8 AWG wire
Signal Contacts —
5 Amps on single 22 AWG wire
0.050" [1.27] minimum float in X,
Y and Z direction
Sequenced Mating —
3 Levels Pwr/Grnd, Pwr & Signal,
Signal 250 Cycle Durability
PC Board Right
Angle Plug
Assembly
Shoulder of
Shoulder Screw
Bottomed on Panel
Singular
Fasteners
Shoulder
Receptacle In
Front of Panel
Spring Latch Must Be
Engaged to Panel
Compression Spring
and Flat Washer
Installed onto
Shoulder Screw
XYZ Series
STL Series
Connectors
Fully Mated
PC Board Right
Angle Plug
Assembly
Shoulder Latch
Engaged to Latch
Receiver of Mating
Plug Assembly
STR Series
Additional temperature-rise
data available, contact
Tyco Electronics Product
Engineering.
Current/temperature rise
data shown — from End-OfLife qualification test.
For more information see the product website @ http://mbxl.tycoelectronics.com
24
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies
Cable Plug Assemblies
Product Facts
High strength housing
materials
■
Hot-Pluggable
■
Installation provides float in
X, Y and Z directions
■
Sequenced mating
■
RoHS complaint
■
Modular mold design
provides configuration
flexibility
■
Integral cable clamp
supports contacts and
provides strain relief in
minimum amount of space
■
30 microinch (0.76
micrometers) gold plated
contacts for high reliability
■
Sold only as part of a
pre-assembled cable
assembly
Board-to-Board Products
■
The newest addition to the
MULTI-BEAM XL cable
assemblies are the cable
mounted plugs. Produced
with modular molds, the
connectors can be made
in a wide variety of sizes.
The pcb mounted
MULTI-BEAM XL plugs are
typically rigidly mounted
to hot-swappable power
supplies and the systems
they connect with. The
“float blind-mate drawer
connector” design of the
MULTI-BEAM XL cable
connectors eliminates the
concern of an inadequately
aligned chassis. The connector can accept mating
parts misaligned by as
much as 3mm (± 1.5mm),
and still mate without
applying stress to solder or
complaint pin terminations.
The MULTI-BEAM cable
plugs can terminate 8-14
AWG and 22-26 AWG wires
all in one connector, without
using adapter circuit
boards. The use of high
temperature glass filled
housing materials, redundant contact retention and
high conductivity contact
materials allows the use of
this connector in very high
density applications.
Technical Documents
Product Specifications —
108-2157-1
Application Specifications —
114-13164
For More Information
Internet
http://tycoelectronics.com
Check out product
information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
The cable assemblies
are all RoHS compliant
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ internal
cable assembly manufacturing facilities.
25
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
Board-to-Board Products
Configurations/
Part Numbers
PMT
Power Module Widths:
0.300″ (ACP)
0.250″ (P)
0.200″ (HDP)
Signal Module Width:
0.200″ (8 Contacts)
STL
Module
Designation
STR
Maximum Wire Size
AWG
mm2
300 (ACP)
8
10.5
250 (P)
10
6.6
200 (HDP)
12
2.6
Module
Designation
Signals
Maximum Wire Size
AWG
mm2
22–26
0.14–0.32
Configuration
PMT
Series
Plug
STL
Series
Plug
3 ACP
4P
1P/16S/1P
1P/24S/1P
2P/24S/2P
3ACP/24S/3ACP
—
—
1600236-5
1600236-4
1600236-6
1600236-7
1761421-1
1761421-3
1600820-2
1600820-1
1600820-3
1600820-4
Max.
Insulation Dia.
.272
6.91
.215
5.46
.156
3.96
Max.
Insulation Dia.
.036–.054
0.91–1.37
Mating Receptacles*
Vertical
Right Angle
6450543-6
6450543-5
—
6450540-1
—
4-6450550-1
6450173-1
—
2-6450170-0
6450160-3
2-6450170-1
2-6450170-2
STR
Series
Plug
Mating
Receptacles
Vertical
—
1600814-2
1600238-4
1600238-3
1600238-5
1600238-6
—
—
6450740-4
6450740-5
6450740-6
6450740-7
PMT Series — Panel Mount with total 3mm float in X,Y and Z directions
STL Series — Panel Mount with total 1.5mm float in X and Y directions
STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications
*Specifications on mating pcb mountable receptacles:
Product Specification — 108-2157-1
Application Specification — 114-13164
Note: All part numbers are RoHS compliant.
26
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
Connector Styles
Board-to-Board Products
PMT (Panel Mount) for True
X, Y, Z Floating
■ Single-piece contact
design — eliminates multiple contact interfaces
■ Insulation crimp on all
contacts
■ Installation to panel
provides float in X, Y and
Z directions
Intermateable with
Tyco Electronics
MULTI-BEAM XL pcb
mounted receptacles
Specifications
Wire Gauge — 8 AWG – 14 AWG
Sequenced Mating — 3 Levels:
Pwr/Gnd, Pwr & Signal, Signal
Current Carrying Capacity —
Power Contacts — 45 Amps* on single
8 AWG wire
Signal Contacts — 4 Amps on single
22 AWG wire
Durability — 250 Cycle
Temperature Range —
40°C – 105°C
Float — 1.5mm float in X, Y, and Z
Direction**
RoHS Compliant
UL, CSA, VDE Approvals Pending
*Based on End-of-Design Life
Qualification Tests
**Mated to Tyco Electronics
MULTI-BEAM XL receptacles only
STL (Slide-to-Lock) —
Most Economical — Still
Offering X and Y Floating
■ Single-piece contact
design — eliminates multiple contact interfaces
■ Insulation crimp on all
contacts
■ Installation to panel
provides float in X and Y
directions
STR (Squeeze-to-Release) —
To Connect Sub-assemblies
■ Single-piece contact
design — eliminates multiple contact interfaces
■ Insulation crimp on all
contacts
■ Easy to mate/disconnect
with squeeze-to-release
latches
■
■
Offered as pre-assembled, fully tested cable assemblies,
as shown below
Combines multiple power and signal connectors into a
single Power I/O Connector
27
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Connectors Custom Configuration Worksheet
PCB Mount
Cable Mount
D
C
B
A
1
2
Hold
Down
1 2 3 4 5 N
N
1
2
B
A
4
3
N
Plugs
XYZ Floating
XYZ Floating
Slide-to-Lock
Squeeze-toRelease
Mounting
Hole
C
Board-to-Board Products
Header/Plug (Right Angle Shown)
D
C
B
A
N
3
2
1
N 5 4 3 2 1
N
2
3
B
C
1
A
Receptacle (Vertical Shown)
Electrically Hot
To create a unique configuration for MULTI-BEAM XL Connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.
1. Application
Board-to-Board
Cable-to-Board
2. Gender
Plug (Male)
Receptacle (Female)
3. Orientation
4. Termination
Cable Only
Blind Mate specify Floating or Slide-to-Lock receptacle
PCB Only
Right Angle
Latching
Vertical
(Cable Only)
Power
8 AWG
10 AWG
12 AWG
Signal
22 AWG
24 AWG
26 AWG
5. Termination Style (PCB Only)
14 AWG
Solder tail .135″ [3.43mm]
Press-Fit .120″ [3.05mm]
Solder tail .165″ [4.19mm]
Press-Fit .135″ [3.43mm]
Press-Fit .165″ [4.19mm]
6. Mounting to PCB
Hold Downs (one on either end)
.122′′[3.10mm] Mounting holes (Accepts #4 screws, right angle connectors only)
.150′′[3.81mm] Mounting holes (Accepts #6 screws, right angle connectors only)
7. Select # of Contacts
Section A: (Power Contacts)
___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only)
(Mate-First-Break-Last) ( i.e. #1,#3, etc.)
Contact Centerline Spacings:
.200′′[5.08mm] (HDP)
.250′′[6.35mm] (P)
.300′′[7.62mm](ACP)
Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...)
___ Enter the Positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only)
Note: Row A is standard (i.e. A1, A3, etc.)
Section C: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only)
(Mate-First-Break-Last, i.e. #1, #3, etc.)
Contact Centerline Spacings:
.200′′[5.08mm] (HDP)
.250′′[6.35mm] (P)
.300′′[7.62mm](ACP)
8. Additional Requirements
9. Customer Information
Name: __________________________Company: ____________________Location: ________________________
Phone: __________________________Fax: __________________________________e-mail:_________________________
(Submit to your local Tyco Electronics Sales Engineer)
28
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors
Product Facts
High performance
CROWN BAND contacts
■ Low millivolt drop, minimal
temperature rise
■ Float mount for improved
gatherability (blind mating)
■ True hot-pluggability for
current interruption under
load
■ Sequenced mating for power
and signal
■ Crimp, PCB tail, compliant
press-fit and threaded
terminations
■ Meets safety regulatory
requirements
■
Cable Mounted Products
Typical Applications
Low noise power supplies
Switch-mode power
supplies (SMPS)
■ Power factor-correcting
(PFC) power supplies
■ Systems requiring mounting
to backplane or chassis
■ Redundant (N + 1) power
systems
■ “Live” hot-plug power
supplies
■ All ELCON Drawer
connectors in this section
are RoHS compliant
■
■
Technical Documents
Product Specification
108-2285
The Drawer Series family
of mixed power and signal
connectors is designed
for an unlimited array of
applications that use
drawer-type, true hot-plug
power supply units. Contacts
for AC IN and DC OUT
power, logic and signal are
all housed in robust one
piece insulators that have
built-in or optional mating
guides for improved
gatherability and mating
polarization. Key features
include Tyco Electronics
high performance
CROWN BAND contact,
true hot-pluggability,
sequenced mating, probeproof contacts, and support
for various termination styles.
Product Highlights
Standard Contacts
High Performance
CROWN BAND Contact
Tyco Electronics ELCON
Drawer Series connectors
use standard contacts in
all its housings, resulting in
lower cost and fewer part
numbers. Contacts are
available in crimp, PCB tail,
threaded and press-fit
termination styles, meeting
a wide range of connector
mounting requirements.
Tyco Electronics ELCON
CROWN BAND contact
consists of a fingered barrel
with the flexibility and conductivity to deliver excellent
electrical and mechanical
performance. This results
in consistent insertion and
extraction forces, and maximum surface contact area
for low voltage drop and
minimal heat generation.
Support for True
hot-pluggability
True hot-pluggability is
supported through the use
of gold-plated size #12
contacts specially designed
to achieve current interruption under load as defined
by safety regulatory
agencies. This contact has
been evaluated and found
to comply with UL and CSA
safety regulatory standards.
Many Standard Designs
Numerous Drawer connectors have been tooled over
the years and are available
to all our customers for use
in their applications. All
these connectors can be
configured with different
contact layouts, terminations
and mating sequencing
schemes to meet application-specific requirements.
61
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued)
Cable Mounted Products
Probe-proof Double
CROWN BAND Contacts
3mm Diameter Test Probe in
Accordance with IEC 435
Protective Cap (insulator)
Signal/Power Sequencing
The size #0 contacts used
in the Top Drawer, Double
Drawer, DualPower and
QuadPower connectors
are also available in a
probe-proof Double
CROWN BAND version.
These contacts are specially suited for operatorserviced power supplies
that require extra safety
protection.
ELCON Drawer connectors
support various termination
styles, including crimp for
cable, solder tail and compliant press-fit for mounting
Wide Array of
Standard Contacts
All signal and some power
contacts are available in
various lengths to allow
multiple levels of sequencing, thus giving the engineer further design
flexibility.
Mating Polarization
To ensure positive housing
mating of connectors,
polarization is provided
in the form of molded-in
guide posts or pre-installed
guide pins.
Regulatory Agency
Certifications
Tyco Electronics ELCON
Drawer Series connectors
have been evaluated and
found to comply with the
UL1977 standard and the
CSA standard C22.2 No.
182.3-M1987.
Tyco Electronics can also
work with the customer to
obtain application-specific
regulatory certifications if
needed.
R
R
to PCB, and internal/
external threads for termination to lugs and/or busbars.
See table below for details.
Termination
Contact Size
#20
#16
#12
#8
#4
#0
PC Tail
Press-fit
Crimp
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Threaded
Internal
External
•
•
•
•
•
•
Application-Specific Designs
If none of our standard
Drawer connectors
satisfies your requirements,
Tyco Electronics can
develop an ELCON connector design specific to
your application. We will
work closely with your engineers to fully understand
the design requirements
and develop an interconnect solution the meets
your exact needs. After the
concept and design stages,
Tyco Electronics produces
prototypes that perform
both electrically and
mechanically the same as
production parts. These
machined parts are used
for testing, regulatory
agency evaluations and
even as pre-production
components, allowing the
shortest lead time from
concept to manufacturing
in the industry.
Concept
Design
Prototypes
Production
Tyco Electronics engineers
work closely with the customer to fully understand
the design requirements.
A sketch drawing of the
design concept is created
for customer review, and the
design is finalized only when
it fully meets the requirements of the customer.
The design frozen and work
on the mold tools starts.
Meanwhile, Tyco Electronics
builds prototypes that are
identical to the production
parts.
By the time the customer
is ready for production, all
requirements for release
to production, such as
qualification and regulatory
agency approval, have
been cleared.
62
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
How to Tailor Your ELCON Drawer Connector
this purpose. Complete a form for the pin and socket side
of your connector as indicated in the instructions and fax it
to Tyco Electronics customer service. We will issue a unique
part number specific to your configuration, which you can
then use to place orders. Samples and Customer Drawings
are also available upon request.
If you selected a standard Drawer connector for your application, before placing an order you need to specify your
application-specific requirements, such as housing type,
contact loading, and termination style. Layout forms for all
standard Drawer connectors, such as the one shown below,
are available online at http://www.tycoelectronics.com or
can be obtained from Tyco Electronics customer service for
Pin Assembly
ENTER CUSTOMER INFORMATION
Pin Connector (Rear Face)
Pin Contact Insertion Side
Pin Connector Rear Face Cavity Identification
G1
Company
Location
Contact Name
Title
Telephone
Fax
Email Address
I am: ❏ End user
❏ Contract manufacturer (end user:
)
Today’s Date
Signature
Annual Quantity Required
Submit to your local Tyco Electronics Sales Engineer.
Pin Housing Selection Menu
G2
Part Number
1648183-1
1
Cable Mounted Products
1. Choose one housing from the Pin Housing Selection Menu table. Place
an X in the appropriate guide pin circles, if guide pins are required.
2. Write the total quantity of each pin contact you require for each pin
assembly in the Qty column of the Pin Contact Selection Menu table.
3. Crimp contacts are shipped uninstalled. Threaded and PCB tail
contacts are installed by Tyco Electronics; enter the letter reference
of the desired contact in the appropriate contact positions on the
drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write “Q” in circle #10.
4. Sign, date and send the completed form to your local Tyco Electronics
Sales Engineer.
Description
Housing without guides
Housing with guides (#6-32 thread)
Housing with guides (M3 x 0.5 thread)
Check
One
2
Size #0
Pin Contact Selection Menu
Size
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Size #20
Size #16
47
48
49
Size #12 or
#12HP
50
G3
51
52
G4
Ref. Part Number
Termination Style & Pin Length
Qty.
A = 1766811-1
Crimp
B = 1766819-1
Probe Proof, crimp
C = 1766230-1
1/4-20 Internal Thread
D = 1766274-1
M6 x 1 Internal Thread
E = 1766269-1
Probe Proof, 1/4-20 Internal Thread
#0
F = 1766275-1
Probe Proof, M6 x 1 Internal Thread
G = 1766268-1
1/4-20 External Thread
H = 1766231-1
M6 x 1 External Thread
J = 1766270-1
Probe Proof, 1/4-20 External Thread
K = 1766276-1
Probe Proof, M6 x 1 External Thread
L = 1650155-1
Crimp, standard
M = 1650161-1
Crimp, premate
N = 1650162-2
Crimp, postmate
#20
P = 1650283-1
PCB tail, standard
Q = 1650065-1
PCB tail, premate
R = 1650226-1
PCB tail, postmate
S = 1766196-1
Crimp, standard
T = 1766198-1
Crimp, premate
U = 1766199-2
Crimp, postmate
#16
V = 1766222-1
PCB tail, standard
W = 1766223-1
PCB tail, premate
X = 1766818-1
PCB tail, postmate
Y = 1766193-1
Crimp, standard
Z = 1766195-1
Crimp, premate
AA = 1766196-1
Crimp, postmate
#12
AB = 1766245-1
PCB tail, standard
AC = 1766250-1
PCB tail, premate
AD = 1766249-1
PCB tail, postmate
AE = 1650153-2
Crimp, standard, Hot-Plug
AF = 1650156-2
Crimp, premate, Hot-Plug
#12 HotPlug
AG = 1650060-2
PCB tail, standard, Hot-Plug
AH = 1650074-3
PCB tail, premate, Hot-Plug
Crimp and Threaded contacts are removable. PCB tail contacts are non-removable.
Float Mount Shoulder Screw
Top Assembly Part Number
Assigned by Tyco Electronics
Part Number
1650399-1
1650401-1
Description
Screw, No 10-32 UNC 2A
Screw, M5 x 0.8
Qty.
63
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Connector Mounting
All ELCON Drawer Series connectors can be fixed mounted or float mounted using the designated shoulder screws to
allow improved gatherability for blind mating of the connector. Panel cut out dimensions are shown on the customer
drawing specific to your ELCON Drawer connector.
Panel Float Mounting
Cable Mounted Products
When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or
customer drawing specific to your ELCON Drawer connector. Shown in the sketch below is an example of how the
Top Drawer connector is float-mounted to a panel.
Float Mount of Top Drawer (Example)
Mounting
Flange
Panel (Ref)
Shoulder
Screw
Screw Description
#10-32 UNF 2A Thread
M5 x 0.8 Metric Thread
#8-32 UNF 2A Thread
#6-32 UNF 2A Thread
M4 x 0.7 Metric Thread
Part Number
1650399-1
1650401-1
1650402-1
1650106-1
1650589-1
Guide Pin
Used On
Top and Double Drawer, Dual and QuadPower,
In-Line QuadPower, W5 Drawer
All Other Drawers
Panel Fixed Mounting
As a rule of thumb, ELCON Drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw
through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for
those connectors that have one). An example of each case is shown in the sketches below.
Screw Through Mounting Flange of Housing
Screw Into Thread of Guide Pin (When Applicable)
Fix to the panel by attaching a commercially available
screw and a washer through the top and bottom mounting
flange of the housing.
You can optionally fix-mount housings that have a guide
pin by attaching a commercially available screw and
washer into the thread on the back of the guide pin, as
shown in the figures below.
Internally threaded
(6-32) guide pin
Commercially
available screw
and washer
Commercially
available screw
and washer
Guide pin
#6-32 or
M3 x 0.5 screw
.25
[6.35]
Note: All part numbers are RoHS compliant.
64
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Connector Mounting (Continued)
Strain Relief and Wire Dress
If required, wires can be bundled together and supported
with cable ties. Wires must not be stretched or confined in
any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to
the connector and avoid an excessively sharp bend
radius. The minimum recommended distance for the cable
tie, and the minimum bend radius of a wire bundle are
shown in the figure to the right.
Cable Mounted Products
PCB Fixed Mounting
When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to
ensure stability during the soldering procedure. PCB mount hole patterns are shown on the customer drawing specific to
your ELCON Drawer connector.
Flush PCB Mount Drawer Connectors
Drawer Connectors with Cabled AC IN
.020 [0.51]
PC Board (Ref)
Wire
Connector
Standoffs
.020 [0.51]
Connector Engagement
To ensure proper mating of the connector when the power supply unit is fully engaged into the system, the gap between
the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer
drawing for your ELCON Drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to
the customer drawing for details. ELCON Drawer connectors are polarized and will only mate in the correct orientation
(see sketch below).
Rib in Guide
Post Cavity
Notch in
Guide Post
65
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Connector Tooling
Insertion/Removal Tools: Industry standard plastic insertion/removal tooling is compatible
with all crimp contacts for pin and socket removal. The following tools are available from
Tyco Electronics.
Insertion/removal tools available from ELCON
Cable Mounted Products
Part Numbers
1643917-1
1643916-1
1643915-1
1643914-1
1643922-1
1643921-1
Size
Size #20 removal tool
Size #16 I/R tool
Size #12 I/R tool
Size #8 I/R tool
Size #4 I/R tool
Size #0 removal tool
Color Code
Red/White
Blue/White
Yellow/White
Red
Blue
Light Yellow
Note: PCB tail contacts are non-removable.
Wire strip length: If inserting stranded wire into crimp style contacts, please use the table
below to determine the proper strip length of the wire.
Contact Size
“L” + .020 [0.51]
Wire Size AWG
#20
#24 - #20
#16
#20 - #16
#14 - #12
#12
#8
#10* - #8
#4
#6* - #4
#0
#2* - #0
*Ref: MS3348 “Contact Bushing, Electric, Wire Barrel”
mm
5.33
6.86
6.86
12.70
12.70
15.24
inches
0.210
0.270
0.270
0.500
0.500
0.600
Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts
Size
Type
Crimp Tool
Turret head/locator
Crimp Tool
Indenter head
Locator
Crimp Tool
Indenter head
Locator
Crimp Tool
Indenter head
Locator
12 - 24
8 - 10
4
0
MIL-STD
M22520/1-01
M22520/1-02
M22520/23-01
M22520/23-02
M22520/23-09
M22520/23-01
M22520/23-04
M22520/23-11
M22520/23-01
M22520/23-05
M22520/23-13
Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and
their respective wire sizes when crimped with applicable industry standard terminal tools.
Contact Size
Note:
(1)
#20
#16
#12
#8
#4
#0
Consult Tyco
Wire Range
AWG
20 - 24
16 - 18
12 - 14
10 - 8
4 (1)
1/0
Electronics for smaller wire sizes in #4 contacts
mm2
0.241 - 0.616
0.963 - 1.23
1.94 - 2.98
4.74 - 8.61
21.60
53.00
Note: All part numbers are RoHS compliant.
66
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Product Specifications
Polyester, 30% glass-filled, UL 94V-0 black
Copper alloy, C14500
Brass, CDA 36000
305 corrosion resistant steel
Beryllium copper, CDA 17300 HT
Beryllium copper, CDA 17200 HT
Plating
Size #20 and #12HP
Sizes #0, #4, #8, #16 and non-HP #12
Hot-Plug hoods and pin contacts
Socket Contact Hoods (when applicable)
Gold plated over nickel
Silver plated over nickel
Gold plated over nickel
Passivated
Cable Mounted Products
Materials
Housing
Crimp Contacts
PCB Tails
Socket Contact Hoods (when applicable)
Size #12 hoods, Hot-Plug
Crown contacts
Mechanical
Size #20
Size #16
Size #12
Size #12 Hot-Plug
Size #8
Size #4
Size #0
Size #0 w/double Crown
Size #20
Size #16
Size #12
Size #12 Hot-Plug
Size #8
Size #4
Size #0
Size #0 w/double Crown
Typical
Insertion Forces
of individual
contacts
Typical
Extraction Forces
of individual
contacts
0.2
2.3
2.9
2.9
4.4
3.8
4.7
4.8
0.1
0.7
1.9
1.9
2.4
3.0
3.0
3.5
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
0.09
1.04
1.32
1.32
2.00
1.72
2.13
2.18
0.05
0.32
0.86
0.86
1.07
1.36
1.36
1.59
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
Electrical
Size #20
Size #16
Size #12
Size #12 Hot-Plug
Size #8
Size #4
Size #0
Size #0 w/double Crown
Typical
Voltage drop
of individual
contacts
Insulator dielectric strength
1.7 mV at 5A
3 mV at 15A
4.2 mV at 35A
4.7 mV at 35A
6.5 mV at 75 A
8.4 mV at 125A
6.3 mV at 200A
5.6 mV at 200A
1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001
Regulatory Agency Evaluations
Contacts
AWG
AWG
AWG
AWG
AWG
#20
#16
#12 Top Drawer
#12 Others
#12 with sockets
CSA-22.2 No. 0-M91 182.30
M1987 (CNR)
4A / 250V
10A / 250V
25A / 600V
25A / 250V
25A / 250V
Size #12 hot-plug
25A / 250V
Size
Size
Size
Size
55A / 250V
150A / 250V
—
100A / 250V
#8
#0 with single or double Crown
#0 using bus bar
#4
UL 498 and UL 1977 (USR)
5A / 250V
15A / 250V
35A / 600V
35A / 250V
35A / 250V
25A / 250VAC
35A / 120V
75A / 250V
200A / 250V
200A / 250V
125A / 250V
67
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
Mini Drawer
Cable Mounted Products
Dimensions —
2.99" x 0.79" (75.9 x 20.1 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 / 16 x 6 contacts
Size 20 x 16 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
Size 12 + Size 20 + Size 12
Size 16 + Size 20 + Size 16
Size 12 + Size 20 + Size 16
1648110-1
1648111-1
1648112-1
1648115-1
1648116-1
1648117-1
Socket Housing
Size 12 + Size 20 + Size 12
Size 16 + Size 20 + Size 16
Size 12 + Size 20 + Size 16
1648206-1
1648207-1
1648208-1
Socket Housing
Size 12 + Size 20 + Size 12
Size 16 + Size 20 + Size 16
Size 12 + Size 20 + Size 16
Lower Drawer
Dimensions —
3.26" x 1.34" (82.8 x 34.0 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 / 16 x 8 contacts
Size 20 x 21 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
1648203-1
1648204-1
1648205-1
Pin Housing
Size 12 + Size 20 + Size 12
Size 16 + Size 20 + Size 16
Size 12 + Size 20 + Size 16
Note: All part numbers are RoHS compliant.
68
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
75A Middle Drawer
Float Mount
Part Number 1648162-1
PCB Mount
Part Number 1648163-1
Float Mount
Part Number 6648167-1
PCB Mount
Part Number 1648168-1
Cable Mounted Products
Dimensions —
3.31" x 1.31" (84.1 x 33.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 8 x 4 contacts
Size 12 x 9 contacts
Size 20 x 24 contacts
Current Rating — Up to 75 Amps
per size 8 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 8: Crimp, internal/external thread
and PCB tail
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
1648162-1
Float Mount
1648163-1
PCB Mount
Socket Housing
Float Mount w/
reinforced housing
1648168-1
PCB Mount
6648167-1
Note: All part numbers are RoHS compliant.
69
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
125A Middle Drawer
Cable Mounted Products
Dimensions —
3.15" x 1.31" (80.0 x 33.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 4 x 2 contacts
Size 12 x 6 contacts
Size 20 x 32 contacts
Current Rating — Up to 125 Amps
per size 4 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 4: Crimp and internal/external
thread
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Float Mount
Part Number 1648151-1
PCB Mount
Part Number 1648152-1
Float Mount
Part Number 1648156-1
PCB Mount
Part Number 1648157-1
Base Housing Part Numbers
Pin Housing
1648151-1
Float Mount
1648152-1
PCB Mount
Socket Housing
1648156-1
Float Mount
1648157-1
PCB Mount
Note: All part numbers are RoHS compliant.
70
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
200A Middle Drawer
Cable Mounted Products
Dimensions —
3.31" x 1.31" (84.1 x 33.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 4 x 2 contacts
Size 8 x 6 contacts
Size 12 x 3 contacts
Size 20 x 14 contacts
Current Rating — Up to 125 Amps
per size 4 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 4: Crimp and internal/external
thread
Size 8: Crimp, internal/external thread
and PCB tail
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
1648134-1
Socket Housing
1648135-1
Square Drawer
Dimensions —
2.76" x 1.24" (70.1 x 31.5 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 x 4 contacts
Size 20 x 36 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
1648132-1
Socket Housing
1648133-1
Note: All part numbers are RoHS compliant.
71
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Top Drawer
Cable Mounted Products
Dimensions —
4.24" x 1.60" (107.8 x 40.7 mm)
Housing Variations — Various
guide pin configurations available.
Guides and Polarization —
Optional Steel Guide Pins with either
#6-32 or M3 internal thread
Available Contacts —
Size 0 x 2 contacts
Size 12 x 6 contacts
Size 16 x 12 contacts
Size 20 x 32 contacts
Current Rating — Up to 200 Amps
per size 0 contact
Contact Features — Hot-Plug size 12
contact option
Probe-proof size 0 contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 0: Crimp and internal/external
thread
Size 12: Crimp and PCB tail
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
Pin Side
Socket Side
Base Housing Part Numbers
Pin Housing
1648183-1
Socket Housing
1648186-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Double Drawer
Dimensions — 4.24" x 1.60" (107.8 x
40.7 mm)
Housing Variations — Various guide
pin configurations available.
Guides and Polarization — Optional
Steel Guide Pins with either #6-32 or
M3 internal thread
Available Contacts —
Size 0 x 4 contacts
Size 12 x 11 contacts
Size 20 x 24 contacts
Current Rating — Up to 200 Amps
per size 0 contact
Contact Features — Hot-Plug size 12
contact option
Probe-proof size 0 contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 0: Crimp and internal/external
thread
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Pin Side
Socket Side
Base Housing Part Numbers
Pin Housing
1648552-1
Socket Housing
1648578-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Note: All part numbers are RoHS compliant.
72
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
DualPower Drawer
Dimensions —
1.80" x 1.60" (45.7 x 40.7 mm)
Housing Variations — Various
guide pin configurations available.
Guides and Polarization —
Optional Steel Guide Pins with either
#6-32 or M3 internal thread
Available Contacts — Size 0 x 2
contacts
Current Rating — Up to 200 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 0: Crimp and internal/external
thread
Front Views
Cable Mounted Products
Side Views
Pin Side
Socket Side
Base Housing Part Numbers
Pin Housing
1648549-1
Socket Housing
1648575-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
QuadPower Drawer
Dimensions —
2.50" x 1.60" (63.5 x 40.7 mm)
Housing Variations — Various
guide pin configurations available.
Guides and Polarization —
Optional Steel Guide Pins with either
#6-32 or M3 internal thread
Available Contacts — Size 0 x 4
contacts
Current Rating — Up to 200 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 0: Crimp and internal/external
thread
Front
Views
Side Views
Pin Side
Socket Side
Base Housing Part Numbers
Pin Housing
1648548-1
Socket Housing
1648574-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Note: All part numbers are RoHS compliant.
73
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
In-Line QuadPower Drawer
Cable Mounted Products
Dimensions —
4.84" x 1.21" (122.8 x 30.7 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 0 x 4
contacts
Current Rating — Up to 200 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 0: Crimp and internal/external
thread
Front View
Front View
Base Housing Part Numbers
Pin Housing
1651493-1
Socket Housing
1651494-1
W5 Power Drawer
Dimensions —
3.00" x 1.18" (76.2 x 30.0 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 4 x 5
contacts
Current Rating — Up to 100 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 4: Crimp and internal/external
thread
Front View
Front View
Base Housing Part Numbers
Pin Housing
6651457-1
Socket Housing
6651458-1
Note: All part numbers are RoHS compliant.
74
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
P3S0 Drawer
Cable Mounted Products
Dimensions —
0.99" x 0.95" (25.0 x 24.0 mm)
Housing Variations — See Part
Numbers
Cable Socket to Panel Mount Pin
Guides and Polarization —
Polarization only
Available Contacts — Size 12 x 3
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power
Contact Terminations —
Size 12: Crimp only
Base Housing Part Numbers
Pin Housing
1766447-1
Socket Housing
1766448-1
P4S0 Drawer
Dimensions —
1.34" x .76" (34.0 x 19.4 mm)
Housing Variations — See Part
Numbers
Cable Pin to PCB Mount Socket
Guides and Polarization —
Polarization only
Available Contacts — Size 12 x 4
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Sequencing — Standard only
Contact Terminations —
Size 12: Crimp Pin and PCB tail Socket
Note: Supplied as kit, including
contacts
Base Housing Part Numbers
Pin Side Kit
1766449-1
Socket Side Kit
1766450-1
Note: All part numbers are RoHS compliant.
75
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
HV8P Drawer
Cable Mounted Products
Dimensions —
2.50" x 1.11" (63.5 x 28.2 mm)
Housing Variations — See Part
Numbers
600 V High Voltage Design
Guides and Polarization — Built in
Available Contacts — Size 12 x 8
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power
Contact Terminations —
Size 12: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
1648127-1
Socket Housing
1648128-1
P10S0 Drawer
Dimensions —
2.96" x 1.00" (75.0 x 25.4 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 12 x 10
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power
Contact Terminations —
Size 12: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
1648568-1
Socket Housing
1648596-1
Note: All part numbers are RoHS compliant.
76
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
P6S18 Drawer
Cable Mounted Products
Dimensions —
5.45" x 1.35" (138.4 x 34.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 4 x 6 contacts
Size 20 x 18 contacts
Current Rating — Up to 100 Amps
per size 4 contact
Contact Features — Standard
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 4: Crimp and internal/external
thread
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
1766451-1
Socket Housing
1766452-1
P10S22 Drawer
Dimensions —
4.12" x 0.79" (104.5 x 20.1 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 x 10 contacts
Size 20 x 22 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
6648211-1
Socket Housing
6648212-1
Note: All part numbers are RoHS compliant.
77
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
P12S12 Drawer
Cable Mounted Products
Dimensions —
4.31" x 0.70" (109.5 x 17.8 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 16 x 12 contacts
Size 20 x 12 contacts
Current Rating — Up to 15 Amps
per size 16 contact
Contact Features — Standard only
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
6651202-1
Socket Housing
6651203-1
P0S30 Drawer
Dimensions —
3.22" x 0.70" (81.8 x 17.8 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 20 x 30
contacts
Current Rating — Up to 5 Amps per
size 20 contact
Contact Features — Standard only
Contact Sequencing — Multi-level
for signal
Contact Terminations —
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing
6651204-1
Socket Housing
6651205-1
Note: All part numbers are RoHS compliant.
78
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Standard Contacts
The ELCON Drawer Series
Connectors use standard
contacts across the
product line. This section
shows the standard
contacts available in
different sizes and various
lengths and termination
styles, with their respective
part numbers.
Pin Side Contacts
Contact Size #20 — For use in most drawer connectors
Contact
Part Number
Crimp, standard
Crimp, premate
Crimp, postmate
PCB tail, standard
PCB tail, premate
PCB tail, postmate
1650155-1
1650161-1
1650162-2
1650283-1
1650065-1
1650226-1
A
Dimensions
mm
[8.12]
[11.93]
[6.85]
[8.12]
[11.93]
[6.85]
in
0.32
0.47
0.27
0.32
0.47
0.27
Cable Mounted Products
Termination
Type
Contact Size #16 — For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12
Termination
Type
Contact
Part Number
Crimp, standard
Crimp, premate
Crimp, postmate
PCB tail, standard
PCB tail, premate
PCB tail, postmate
1766194-1
1766198-1
1766199-1
1766222-1
1766223-1
1766818-1
A
Dimensions
in
0.33
0.48
0.29
0.33
0.48
0.29
mm
[8.38]
[12.19]
[7.36]
[8.38]
[12.19]
[7.36]
Contact Size #12 — For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer;
Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22
Contact Part Number
Gold Plated
Silver Plated
1650153-2
1766193-1
1650156-2
1766195-1
1650158-2
1766196-1
—
1766245-1
1650074-3
1766250-1
1658992-4
1766249-1
Termination
Type
Crimp, standard
Crimp, premate
Crimp, postmate
PCB tail, standard
PCB tail, premate
PCB tail, postmate
A
Dimensions
in
0.43
0.46
0.39
0.43
0.46
0.39
mm
[10.92]
[11.68]
[9.90]
[10.92]
[11.68]
[9.90]
Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended.
Contact Size #8 - For use in 75A and 200 A Middle Drawer
Termination
Type
Contact
Part Number
Crimp, standard
Crimp, premate
A
Dimensions
in
mm
1766192-1
0.43
[10.92]
1766197-1
0.48
[12.19]
PCB tail, standard
1766262-1
0.43
[10.92]
PCB tail, premate
1766263-1
0.48
[12.19]
Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer
Termination
Type
Contact
Part Number
Crimp, Standard
Dimensions
A
in
mm
1766232-1
0.51
[12.95]
1/4 - 20 x .050 DP
External Thread
11766812-1
0.51
[12.95]
M5 x 0.8 x 9.6 mm DP
M5 Internal Thread
1766283-1
0.51
[12.95]
Note: All part numbers are RoHS compliant.
79
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
ELCON Drawer Standard Contacts (Continued)
Cable Mounted Products
Pin Side Contacts (Continued)
Contact Size #01 - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower
Termination
Type
Contact
Part Number
Crimp
Dimensions
A
in
mm
1766811-1
0.495
[12.57]
Probe-proof crimp2
1766819-1
0.430
[10.92]
1/4 - 20 x .050 DP
Internal thread
1766230-1
0.495
[12.57]
M6 x 1 x 12.7 mm DP
Internal thread
1766274-1
0.495
[12.57]
1/4 - 20 x .050 DP
Probe-proof/internal thread2
1766269-1
0.430
[10.92]
M6 x 1 x 12.7 mm DP
Probe-proof/Internal thread2
1766275-1
0.430
[10.92]
1/4 - 20 x .050 DP
External thread
1766268-1
0.495
[12.57]
M6 x 1 x 12.7 mm DP
External thread
1766231-1
0.495
[12.57]
1/4 - 20 x .050 DP
Probe-proof/external thread 2
1766270-1
0.430
[10.92]
M6 x 1 x 12.7 mm DP
Probe-proof/external thread2
1766276-1
0.430
[10.92]
Notes:
Tyco Electronics for alternate contact terminations.
only with probe-proof socket contacts.
and threaded contact are insertable/removable.
1Contact
2Use
3Crimp
Socket Side Contacts
Contact Size #20
Termination
Type
Contact
Part Number
Crimp
1648325-1
PCB Tail
1648382-1
Contact Size #16
Termination
Type
Contact
Part Number
Crimp
6648319-1
PCB Tail
6648383-1
Contact Size #12
Termination
Type
Contact
Part Number
Crimp
Hot-Plug Crimp
PCB Tail
Hot-Plug PCB Tail
6648318-1
1648384-1
6648374-1
1648387-1
Note: For applications using the #12 hot-plug socket, the use of gold plated
pins are recommended (see page 79).
Note: All part numbers are RoHS compliant.
80
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
PageHead_12_HelvCdBd
ELCON
Drawer Standard Contacts
(Continued) (Continued)
Socket Side Contacts
Contact Size #8
Termination
Type
Contact
Part Number
Crimp
6648317-1
PCB Tail
6648400-1
Cable Mounted Products
Contact Size #4
Termination
Type
Contact
Part Number
Crimp, Standard
6648434-1
1/4 - 20 x .050 DP
External Thread
6648435-1
M5 x 0.8 x 9.6 mm DP
M5 Internal Thread
6648335-1
Contact Size #01
Termination
Type
Contact
Part Number
Crimp
6648405-1
Probe-proof
crimp2
1/4 - 20 x .050 DP
Internal thread
M6 x 1 x 12.7 mm DP
Internal thread
1/4 - 20 x .050 DP
Probe-proof/internal thread2
M6 x 1 x 12.7 mm DP
Probe-proof/Internal thread2
1/4 - 20 x .050 DP
External thread
M6 x 1 x 12.7 mm DP
External thread
1/4 - 20 x .050 DP
Probe-proof/external thread2
M6 x 1 x 12.7 mm DP
Probe-proof/external thread2
Notes:
6648418-1
6648416-1
6648428-1
6648419-1
6648429-1
6648417-1
6648430-1
6648420-1
6648431-1
1Contact
2Use
Tyco Electronics for alternate contact terminations.
only with probe-proof Pin contacts.
and threaded contact are insertable/removable.
3Crimp
Non-Standard Contacts
Contacts with pin lengths
and terminations other than
standard are available.
Consult customer service
if your design requires
contacts different from the
ones shown in this catalog.
Note: All part numbers are RoHS compliant.
81
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Miniature Power Drawer (MPD) Connectors
Product Facts
High mating cycle life
Low Mating and Un-mating
force (< 0.2lbs per contact)
■ Single-piece molded
housing
■ Molded-in guide pins
provide generous
blind-mateability
■ Sizes: 3 – 10 positions
■ Compact size is ideal for
distributed DC power
applications
■ Two Levels of contact
sequencing
■ One contact for either solder
or press-fit termination
■ Hardware — Less or
traditional shoulder bolt
mounting
■ Minimum of 3mm contact
wipe on shortest power
contact
■ All MPD connectors in this
section are RoHS compliant
■
Cable Mounted Products
■
Specifications
Up to 15 amps per contact
250 mating cycle durability
+/- 1.25mm radial mis-alignment
capability. (Total float is 2.5mm!)
1.6mm sequencing distance — ideal
for modular sheet metal construction
applications
Minimum of 3mm contact wipe on
shortest power contact
Maximum continuous operating temperature — 105°C
UL 94 V-0 High-temperature thermoplastic housings
The new Miniature Power
Drawer connector combines
a high density power interface in a blind-mateable
wire-to-board connector.
The MPD contact interface
has been previously
qualified to requirements
similar to BellCore GR-1217
in board-to-board applications. Now available in a
crimp-to-wire version, the
contacts are rated for up
to 15 Amps on 14 AWG
wire. In addition, the MPD
contacts are designed to
meet UL 1977 Hot-Plug
requirements for up to 7.8
Amps at 48VDC.
The connection consists of
a vertical pcb mountable
receptacle and a panel
mounted floating plug. The
vertical receptacle pcb tails
are designed for use in
either through-hole solder
or press-fit applications.
The float-mount plug is easily installed from the inside
of the chassis without any
additional hardware, lending
itself to easy assembly of
pre-made cable assemblies.
Additionally, the staggered
wire exit pattern permits
the maximum number of
contact interfaces in the
least amount of connector
volume.
The compact design is
ideal for bringing power
to small rack-mounted
devices such as 1U
Computer Servers and
Telecommunications
Switches. The 3mm centerline satisfies UL 1977 safety
requirements for 48 VDC
distributed power applications. For higher voltage
applications such as AC
input, the contacts can be
selectively loaded to handle
up to 300 V AC or DC.
Technical Documents
Product Specification
108-1998
Application Specification
114-13067
82
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Miniature Power Drawer (MPD) Connectors (Continued)
Crimp Contacts
Current Ratings
Standard Power — 10 Amps
High Power — 16 Amps
Material and Finish
Cable Mounted Products
Standard Power:
Crimp Blade Contacts — Brass
Receptacle Contacts —
Phos. Bronze.
Finish — 0.38µm Gold over 1.27µm
Nickel
High Power:
Blades — High Conductivity Cu Alloy
Receptacle — High Conductivity Cu
Alloy
Finish — 1.27µm Gold over 1.27µm
Nickel
Contact Mating Length (Min.) —
Type A — 4.6mm
Type B — 3.0mm
Hot-Pluggability (With High
Current Contacts only) —
250 Cycles — 7.8 Amps @ 48VDC
Note: All contacts are Sn plated in the
crimp barrel or Sn in pcb interface
Crimp Blade Contacts
Wire
Size
18-20
AWG
14-16
AWG
Type
Cycles
Standard
Power
100
High
Power
250
Standard
Power
100
High
Power
250
Mating
Length
A
B
A
B
A
B
A
B
Part Number
Strip / Loose Piece
1489128-8 / 1-1489128-4
1489128-7 / 1-1489128-3
1-1489128-0 / 1-1489128-6
1489128-9 / 1-1489128-5
1489757-2 / 1-1489757-0
1489757-1 / 1489757-9
1489757-6 / 1-1489757-2
1489757-5 / 1-1489757-1
Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3.
PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2
Plugs and Receptacles
Materials
UL 94V-0 Thermoplastic
105°C Max. Operating temperature
Note: Vertical PCB Mt. Receptacles
supplied with press-fit ACTION PIN
contacts.
Number of
Positions
3
4
5
6
7
8
9
10
Part Number
Panel Mt. Plug
PCB Mt. Receptacles
Snap-In
Shoulder Bolt
Standard Power
High Current
1489127-1
—
1489715-1
1-1489715-1
1489127-2
1489701-1
1489715-2
1-1489715-2
1489127-3
—
1489715-3
1-1489715-3
1489127-4
—
1489715-4
1-1489715-4
1489127-5
—
1489715-5
1-1489715-5
1489127-6
—
1489715-6
1-1489715-6
1489127-7
—
1489715-7
1-1489715-7
1489127-8
—
1489715-8
1-1489715-8
Note: All part numbers are RoHS compliant.
83
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Blindmate Drawer Connectors
Cable Mounted Products
Product Facts
■
High current circuits and
signal circuits can be mixed
in the same connector
■
High current circuits use
MIC connector contacts
located at four corners of
the housing
■
Signal circuits use Standard
Drawer Connector contacts
■
24 positions
■
Hermaphroditic housing
can be mated with top and
bottom turned while
maintaining polarity
AMP Hybrid Drawer
Connectors offer high
current and signal circuits
mixed in the same connector system.
Signal circuits use the same
hermaphroditic crimp snapin contacts that are used
in the Standard Drawer
Connector.
High current circuits use
MIC connector contacts
which are located at the
four corners of the housing.
The hermaphroditic housings are available in a popular 24-position size. These
housings can be mated
with top and bottom turned
while maintaining polarity.
Performance Specifications
Voltage Rating — 250 VAC
Current Rating (Max.) —
Signal Circuit (Drawer);
4 amperes — 24 AWG [0.2mm2] Wire
5 amperes — 22 AWG [0.3-0.4mm2] Wire
7 amperes — 20 AWG [0.5-0.6mm2] Wire
Power Circuit (MIC);
10 amperes
Low Level Resistance —
Signal Circuit (Drawer);
10 milliohms max. (Initial)
20 milliohms max. (Final)
Power Circuit (MIC);
3 milliohms (Initial)
6 milliohms (Final)
Dielectric Withstanding Voltage —
5000 milliohms (Initial)
2000 milliohms (Final)
Operating Temperature —
–20°C to +120°C
84
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Blindmate Drawer Connectors (Continued)
Housings
(Hermaphroditic),
24 Positions
Signal Circuits
Power Circuits
(4 corners)
Housing — Glass-filled polybutylene
terephthalate (PBT), blue
Bushing — Brass, zinc-plated
B13
Material
A2
A1
A11
B14
.441
[11.22]
B23
2.756
[70.00]
1.181
[30.00]
Cable Mounted Products
Related Product Data
.197 Pitch
[5.00]
1.771
[45.00]
A13
A14
B1
2.394
[60.80]
A23
B2
.440
[11.80]
B11
Performance Specifications —
page 84
MIC Contacts — page 86
Crimp Snap-In Contacts — page 86
Note: Reverse figures show circuit numbers.
Technical Documents
A1
(Example =
The hole used for No. 1 circuit is
B13
used for No. 13 on the reverse side.)
AMP Product Specification
108-5371
0.24
[6.10] 0.70
[17.9]
1.15
[29.1]
Panel Mounting Position
(Front Mounting)
Housing
Part Numbers
Floating of Bushing
Up- and downward = 0.05 [.002]
Circumferential = 0.14 [.006]
Up- and downward = 0.30 [.012]
Circumferential = 0.80 [.031]
176916-1
176916-2
Upward and downward = Axial clearance
Circumferential = Floating
Recommended Panel Cutout
2.835
[72.00]
2.394
[60.80]
2.157
[54.80]
.481
[12.22]
.130 Dia.
[3.300]
.378
[9.60]
1.953
[49.60]
1.260
[32.00]
.480
[12.18]
.197*
[5.00]
.197*
[5.00]
.098
R*
[2.50]
R1
All Corners
*Dimensions applicable for rear mounting.
Note: All part numbers are RoHS compliant.
85
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Blindmate Drawer Connectors (Continued)
MIC Contacts
(Used for Power Circuits)
Material and Finish
.827
[21.00]
Cable Mounted Products
Phosphor bronze, plated .000030
[0.00076] gold in contact area, remainder of contact gold flash, with entire
contact underplated nickel
Related Product Data
Performance Specifications—
page 84
Housings—page 85
Technical Documents
Wire Size Range
AWG
mm2
Insulation
Diameter
20-14
.087-.134
2.20-3.40
0.5-2.0
Part Numbers
Receptacle Contact
Loose Piece
Strip Form
170286-4
170289-3
Hand
Tool
755338-1*
755339-1
*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of
wire.
Extraction Tool Part Number 723735-1
AMP Instruction Sheets
408-089J, 408-369J, 408-370J
.126
[3.20]
Crimp Snap-In Contacts
(Hermaphroditic, Used for
Signal Circuits)
.791
[20.10]
Material and Finish
Phosphor bronze, plated gold in contact
area (for length of .236 [6.0] from tip),
with entire contact underplated nickel
.146
[3.700]
Wire Size Range
Related Product Data
Performance Specifications—
page 84
Housings—page 85
Technical Documents
AWG
mm2
24-20
0.2-0.6
20-16
0.5-1.4
Insulation
Dia. Range
Strip Form
.060-.077
1.50-1.95
.071-.130
1.80-3.30
Part Numbers
Applicator for
AMP-O-LECTRIC
Loose Piece
Machine*
Contact
Hand
Tool
170311-1
170313-1
567324-2
724632-1
170484-1
170485-1
567241-2
724787-1
*Applicators are for Model “K” machines. Consult AMP for applicators for other bench machines and lead-making
machines.
Notes: For applicable wire, use wire specified in UL 1015 or 1007.
Extraction Tool Part Number 723986-1
AMP Instruction Sheets
408-097J, 408-151J
Tab Contacts
Material and Finish
.118
[3.00]
Brass, plated .000030 [0.00076] gold in
contact area, with entire contact underplated nickel
.984
[25.00]
Related Product Data
Performance Specifications—
page 84
Housings—page 85
Wire Size Range
AWG
mm2
Insulation
Diameter
20-14
.087-.134
2.20-3.40
Technical Documents
AMP Instruction Sheets
408-144J, 408-369J, 408-370J
0.5-2.0
Part Numbers
Tab Contact
Strip Form
Loose Piece
170221-4
170222-3
Hand
Tool
755338-1*
755339-1
*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of
wire.
Extraction Tool Part Number 724763-1
Note: All part numbers are RoHS compliant.
86
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (uses AMP-LEAF Contacts)
Product Facts
Blindmate connectors
accept AMP-LEAF crimp
snap-in and solder dip
contacts
■
Contacts are phosphor
bronze, gold-over-nickel
plated
■
6 and 10 positions
■
Housings made of polybutylene terephthalate (PBT)
Special Blindmate Drawer
Connectors are available
in 6- and 10-position
configurations and provide
wire-to-board and wire-towire connection capabilities.
These connectors offer
the integrity of AMP-LEAF
contacts with maximum
travel wiping action.
Housings feature molded-in
guide pins and diagonally
aligned sockets for correct
polarization and to facilitate
blindmating. The PC header
guide pins extend through
the PC board to secure the
header to the board prior to
soldering.
Cable Mounted Products
■
6-Position Socket Housing
(Accepts AMP-LEAF
Crimp Snap-In Contacts)
6-Position PC Board Header Housing
(Fully loaded with AMP-LEAF
Solder Dip Contacts)
Performance Specifications
Current Rating —
4 amperes (max.) — 26-22 AWG
[0.12-0.4mm2] wire
10-Position Header Housing
(Accepts AMP-LEAF
Crimp Snap-In and
Solder Dip Contacts)
10-Position Socket Housing
(Accepts AMP-LEAF
Crimp Snap-In Contacts)
Voltage Rating — 50 VDC
Temperature Rating —
–10°C to +80°C
Mounting Screw
(2 Required per Socket
Housing)
2.17
[5.50]
.102
[2.60]
.220
[5.60]
Part Number 343404-1
.354
[9.00]
Material and Finish
Steel, plated bright zinc chromate
M 3 x 0.5
Thread
.197
[5.00]
87
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (Continued)
Socket Housing,
6 Positions
.354
[9.00]
Part Number 343886-1
.670
[17.00]
Accepts the following AMP-LEAF
Crimp Snap-In Contacts:
Part Number 583990-3 (loose piece)
Part Number 583204-2 (strip form)
Cable Mounted Products
.177
[4.50]
1.009
[25.62]
.630
[16.00]
Contacts must be ordered
separately.
.187
[4.75]
Recommended Panel Cutout
.413
[10.50]
Material
Glass-filled polybutylene terephthalate
(PBT), black
1.441
[36.60]
.965
[24.50]
.187
[4.75]
.693
[17.60]
.728
[18.50]
.594
[15.10]
.354
[9.00]
.496
[12.60]
1.009
[25.62]
PC Board Header Housing,
6 Positions with Board
Retention
.482
[12.25]
.632
[16.06]
.322
[8.44]
.052 Dia.
[1.32]
.300
[7.62]
.450
[11.43]
Part Number 343887-1
.160
[4.06]
Accepts AMP-LEAF Crimp Snap-In
Contact Part Number 343371-1
and Solder Dip Contact
Part Number 583294-2
Contacts must be ordered
separately; refer to contact
specification pages for details.
.965
[24.50]
.157 Dia.
[4.00]
Recommended PC Board Layout
.150
[3.80]
.343
[8.70]
.965
[24.50]
.850
[21.60]
Material
Glass-filled polybutylene terephthalate
(PBT), black
.450
[11.43]
.150
[3.80]
Position No. 1
.039
[1.00]
.965
[24.50]
.559
[14.20]
.701
[17.80]
.150
[3.80]
Note: All part numbers are RoHS compliant.
88
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (Continued)
Socket Housing,
10 Positions
.156
[3.96]
.929
[23.60]
.413
[10.50]
.130
Dia.
[3.30]
Part Number 343348-1
R3
Accepts the following AMP-LEAF
Crimp Snap-In Contacts:
1.240
[31.50]
Contacts must be ordered
separately.
R5
Cable Mounted Products
.354
.807 [9.00]
[20.50]
Part Number 343371-1 (strip form)
Part Number 583204-2 (strip form)
1.299
[33.00]
Recommended Panel Cutout
.748
[19.00]
Material
Glass-filled polybutylene terephthalate
(PBT), black
1.240
[31.50]
.874
[22.20]
.217
[5.50]
.413
.591
[15.00] [10.50]
.315
[8.00]
.850
[21.60]
.313
[7.95]
.205
[5.20]
.728
[18.50]
.374
[9.50]
.276
[7.00]
.772
[19.60]
1.299
[33.00]
1.732
[44.00]
R4
.354
[9.00]
.787
[20.00]
Header Housing,
10 Positions
.187
[4.75]
.965
[24.50]
.412
[10.47]
Part Number 343347-1
.433
[11.00]
Accepts AMP-LEAF Crimp Snap-In
Contact Part Number 343371-1
and Solder Dip Contact
Part Number 583294-2
.272
[6.92]
.290
[7.37]
Contacts must be ordered
separately: refer to contact
specification pages for details.
Material
Glass-filled polybutylene terephthalate
(PBT), black
.619
[15.71]
.419
[10.63]
.126
[3.20]
Recommended Panel Cutout
1.240
[31.50]
1.008
[25.60]
.590
[15.00]
.211
[5.35]
.720
[18.30]
.160
[4.00]
.850
[21.60]
.984
.413
[10.50] [25.00]
1.181
[30.00]
.126 x .433
[3.20 x 11.00]
1.535
[39.00]
.709
[18.00]
.118
[3.00]
.354
[9.00]
Note: All part numbers are RoHS compliant.
89
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (Continued)
Crimp, Snap-In Contacts
Material and Finish
Cable Mounted Products
Phosphor bronze, plated as follows:
Plating A — .000100-.000200
[0.00254-0.00508] tin (lubricant must
be used)
Plating B — .000030 [0.00076] min.
gold in mating area, gold flash on
remainder of contact, with entire contact
underplated .000050 [0.00127] min.
nickel
Plating C — .000015 [0.00038] min.
gold in mating area, gold flash on
remainder of contact, with entire contact
underplated .000050 [0.00127] min.
nickel
Plating D — .000030 [0.00076] min.
gold over .000050 [0.00127] min. nickel
in mating area, remainder of contact
gold flash over .000015 [0.00038] min.
nickel
Plating E — .000030 [0.00076] min.
gold in mating area, with entire contact
underplated .000050 [0.00127] min.
nickel
Plating F — .000015 [0.00038] min.
gold in mating area, with entire contact
underplated .000050 [0.00127] min.
nickel
Wire Barrel Crimp
Insulation Support
Terminal Stop
Locking Lance
Part Numbers
Wire
Range
AWG/mm2
Insulation Range
Double
Single
Wire
Wire
26-22
0.12-0.4
.050-.064
1.27-1.63
—
22-18
0.3-0.9
.055-.080
1.40-2.03
.120
3.05
Max.
16
1.25-1.40
.108
2.74
Max.
.080-.160
2.03-4.06
Contact
Strip
Loose
Form
Piece
583204-2
583990-3
—
343371-1
—
583361-2
583361-3
583989-3
583989-4
583361-4
—
583555-4
—
583555-6
583991-3
60151-6
Applicator for
Contact AMP-O-LECTRIC
Finish
Machine*
B
D
A
B
C
E
F
B
Hand
Tool
466366-2
90028-3
466367-2
90017-3 (1 #22-20)
90028-3 (2 #22)
90101-3 (1 #20)
466368-2
90031-8 (2 #18)
90101-3 (2 #20)
90101-3 (1 #16)
*Applicators are for AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench
machines and lead-making machines.
Notes: 1. Shorting contacts are available, consult Tyco Electronics.
Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult
Tyco Electronics.
Hand Crimping Tool
Contact Extraction Tool
Technical Documents
Product Specifications
108-9013, 108-9043
Application Specification
114-9003
Instruction Sheets
408-6591, 408-7045, 408-7622,
408-7623, 408-7624, 408-7625,
408-7626
Crimp Inspection Sheet
CI 8050-33
Dummy Contact
Plain Finish—
Part Number 66084-1
Tin Finish—
Part Number 66084-2
Gold Finish—
Part Number 66084-3
Material
Phosphor bronze
Part Number
Extraction
Used with
Tool
Housings
480110-2, -5
480142-2, -3
582140-5
582147-5
582264-2
582500-2
582963-2
583167-3
465195-1
583280-1
583617-1
583680-1
583685-1
583722-1
583723-1
583724-1
583725-1
583726-1
465195-2
480133-2
Technical Documents
Instruction Sheet 408-7037
Note: All part numbers are RoHS compliant.
90
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors
Product Facts
Designed for rack and panel
applications
■
Durable—withstands
multiple mating/unmating
■
Low insertion and
withdrawal force
■
Hermaphroditic contacts
■
Accepts signal and power
contacts
■
Provides excellent creep
distance
■
Mated connectors
dust-proof
■
Configurations available
in 8, 12, 16, 20 and 24
positions
■
Contacts accept wire sizes
24-14 AWG [0.2-2.0mm2]
■
Accept wire insulation
diameter — .059-.154
[1.5-3.9]
■
Recognized under the
Component Program
of the Underwriters
Laboratories Inc.
Cable Mounted Products
■
R
AMP Drawer Connectors
are designed as an economical rack and panel
connector. They are used in
copying machines, control
panels, power distribution
boards, industrial equipment, power supplies and
other electronic equipment.
Blindmate drawer connectors feature excellent
durability and feature low
insertion and withdrawal
force. Leaf-type hermaphroditic contacts ensure
reliable, positive contact.
Contacts are on .197 [5.00]
centerlines for signal circuits, and .260 [6.60] centerlines for power circuits
(2-circuits at each end of
the double row of contacts)
for a total of 4. Row-to-row
spacing is .390 [9.90].
Housings are made of UL
94V-0 rated thermoplastic
and feature molded-in
guide pins and sockets for
positive connector mating.
Other features include wire
outlets which provide for
sufficient creep distance,
plus mated assemblies are
completely dust-proof.
Additional economies are
achieved through the use of
strip-form contacts suitable
for high-speed automatic
machine terminations. For
prototype, maintenance and
repair applications, contacts are available in loose
piece for easy termination
with Tyco Electronics hand
crimping tools.
Performance Specifications
Voltage Rating — 250 VAC
Current Rating —
4 amperes — 24 AWG [0.2mm2] Wire
5 amperes — 22 AWG [0.3-0.4mm2] Wire
7 amperes — 20 AWG [0.5-0.6mm2] Wire
8 amperes — 18 AWG [0.8-0.9mm2] Wire
12 amperes — 16 AWG [1.25-1.4mm2]
Wire
15 amperes — 14 AWG [2.0mm2] Wire
Contact Resistance —
10 milliohms max. (Initial)
20 milliohms max. (Final)
Insulation Resistance —
5000 milliohms min. (Initial)
2000 milliohms min. (Final)
Dielectric Withstanding Voltage —
2000 VAC/1 minute
Operating Temperature —
–20°C to +120°C (Includes T-Rise)
Insertion/Extraction Force —
Insertion—4 kg max. (Initial) —
16-position
Extraction—0.7 kg min. (Initial) —
16-position
Durability —
Tested to 1000 Mate/Unmate cycles
91
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors (Continued)
Plug Connectors,
PC Board Mount
.524
[13.30]
Material and Finish
Cable Mounted Products
Housing — Glass-filled polybutylene
terephthalate (PBT), blue, 94V-0 rated
Contacts — Phosphor bronze, plated
gold in contact area over nickel underplating; board mount tails are brass,
plated tin over steel underplating
1.035
[26.3]
Circuit No.
.260
[6.60]
1.280
[32.5]
.984
[25.0]
Last Circuit No.
5.0xE=D
.197
[5.00]
C
B
A
Related Product Data:
Performance Specifications —
page 91
Mating Receptacles — page 93
.260
[6.60]
Technical Documents
AMP Product Specification
108-5125
AMP Application Specification
114-5044
No. of
Pos.
8
12
16
Dimensions
B
C
1.500
1.055
38.0
26.8
1.890
1.449
48.0
36.8
2.283
1.843
58.0
46.8
A
2.016
51.2
2.409
61.2
2.803
71.2
D
.197
5.00
.591
15.0
.984
25.0
E
Plug Connector
Part Numbers
1
172653-2
3
172653-3
5
172653-1
Note: To ensure proper contact alignment, connectors must be mated during
the soldering process.
.027±.003
[0.68±0.08]
.169±.012
[4.30±0.30]
Dia.
(2 Plcs.)
.197±.003
[5.00±0.08]
.315±012
[8.00±0.30]
.390±.003
[9.90±0.08]
.390±.003
[9.90±0.08]
.524±.012
[13.3±0.30]
.260±.003 .059±.005
[6.60±0.08] [1.50±0.13]
Dia. (Typ.)
.260±.003
[6.60±0.08]
.197±.003
[5.00±0.08]
Recommended PC Board Layout
Note: All part numbers are RoHS compliant.
92
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors (Continued)
Housings for Crimp
Snap-In Contacts
.756
[19.2]
.984
[25.0]
Material
1.035
[26.3]
.260
[6.60]
.524
[13.3]
.559
[14.2]
Polybutylene terephthalate (PBT), blue,
94V-O rated
A
Performance Specifications —
page 91
Crimp Snap-In Contacts — page 94
Panel Cutout—page 94
C
B
Cable Mounted Products
D
Related Product Data
5xE=F
.260
[6.60]
.886
[22.5]
Technical Documents
AMP Product Specification
108-5125
AMP Application Specification
114-5044
.197 Pitch
[5.60]
Floating
Bushing
Receptacle
.984
[25.0]
.886
[22.5]
.559
[14.2]
D
.756
[19.2]
C
A
B
.524
[13.3]
1.035
[26.3]
Plug
Receptacle
Dimensions
No. of
Pos.
A
B
C
D
E
F
8
1.858
47.20
1.055
26.80
2.016
51.20
1.500
38.00
1
.197
5.00
2.252
57.20
1.449
36.80
2.410
61.20
1.890
48.00
3
2.657
67.20
1.843
46.80
2.803
71.20
2.283
58.00
5
20
3.039
77.20
2.236
56.80
3.197
81.20
2.677
68.00
7
1.378
35.00
24
3.433
87.20
2.630
66.80
3.591
91.20
3.071
78.00
9
1.772
45.00
12
16
.591
15.00
.984
25.00
Floating
Bushing Size
.118
3.00
.157
4.00
.118
3.00
.157
4.00
.118
3.00
.157
4.00
.157
4.00
.118
3.00
.157
4.00
Plug
Part
Panel Mount
Numbers Hole Diameter
.130
172070-1
3.30
.169
172070-3
4.30
.130
172069-1
3.30
.169
172069-3
4.30
.130
172068-1
3.30
.169
172068-3
4.30
.169
173033-3
4.30
.130
172625-1
3.30
.169
172625-3
4.30
Part
Numbers
172063-1
172063-3
172061-1
172061-3
172059-1
172059-3
173032-3
172624-1
172624-3
Note: All part numbers are RoHS compliant.
93
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors (Continued)
Crimp Snap-In Contacts
(Hermaphroditic)
.126
[3.20]
Material and Finish
Cable Mounted Products
Phosphor bronze, plated gold in contact
area (for length of .236 [6.0] from tip),
with entire contact underplated nickel
.791
[20.1]
Related Product Data
Performance Specifications —
page 91
Housings — page 93
.146
[3.70]
Technical Documents
AMP Instruction Sheets
408-097J, 408-098J, 408-151J
Wire Size Range
Insulation
Dia. Range
AWG
mm2
24-20
0.2-0.6
20-16
0.5-1.4
18-14
0.8-2.0
Part Numbers
Applicator for
AMP-O-LECTRIC
Loose Piece
Machine*
Contact
Strip Form
.059-.077
1.50-1.95
.071-.130
1.80-3.30
.091-.154
2.30-3.90
Hand Tool
Numbers
170311-1
170313-1
567324-2
724632-1
170484-1
170485-1
567241-2
724787-1
170312-1
170314-1
567325-2
724639-1
*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and leadmaking machines.
Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007.
Notes: 2. Contacts for 18-14 AWG [0.8-2.0mm2] wire are used at the four corners of the connector as power contacts (8 required per assembly).
Extraction Tool Part Number 723986-1
Recommended Panel Cutout
.209±.012
[5.30±0.30]
(2 Plcs.)
.106±.012
[2.70±0.30]
(2 Plcs.)
No. of
Pos.
8
±.012
L[±.0.30]
J
±.012
K[±.0.30]
12
.008
[0.20R]
Max.
16
20
.169±.012
[4.30±0.30] or
.209±.012
[5.30±0.30] Dia.
(2 Plcs.)
.524±.012
[13.30±0.30]
24
Rear Panel Mount Dimensions
J
K
L
1.913
1.500
1.110
48.60
38.00
28.20
2.307
1.890
1.504
58.60
48.00
38.20
2.701
2.283
1.898
68.60
58.00
48.20
3.094
2.677
2.291
78.60
68.00
58.20
3.488
3.071
2.685
88.60
78.00
68.20
.209
[5.30]
.941±.012
[23.90±0.30]
Rear Panel Mount
Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating
bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use
with plug housings. For receptacle housings, use the mirror-image cutout.
Note: All part numbers are RoHS compliant.
94
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors
Product Facts
Combine signal circuits and
power circuits into one
connector
■
Power circuits can be used
for high current of up to 15A
■
Signal circuits accept CT
connector in the back,
reducing harnessing costs
■
Power circuits use crimptype tab and receptacle
contacts
■
Meet requirements for
creepage distance and
spatial distance for primary
power supply as set forth in
IEC-950, safety
specifications for business
machines and OA
equipment. Creepage
distance on active power
side: 5mm
Spatial distance on active
power side: 4.5mm
Technical Documents
Product Specification
108-60022
Application Specification
114-5182
Cable Mounted Products
■
Hybrid Mini-Drawer
Connectors are designed
for use in rack and panel
application to serve as an
I/O connector for copying
machines, laser-beam
printers and other OA
equipment. They provide
an economical means of
combining into one
connector signal circuits
and power circuits which
were packaged separately
in the past.
A major design feature of
these Hybrid Mini-Drawer
Connectors is that MiniDrawer Connectors mate
with one another on the
connector mating side and
in the back, signal circuits
accept a pre-terminated CT
receptacle connector.
Also, for power circuits,
crimp-type power contacts
are used by inserting them
into the four corners of
Mini-Drawer Connector.
The housing has an
integrated guide-pin and
socket to facilitate mating
of the connector halves.
Provision is also made to
prevent dust from entering.
This product line includes:
■ 12-position connector
(4 positions for power
and 8 positions for
signal circuits)
■ 24-position connector
(4 positions for power
and 20 positions for
signal circuits)
■ 32-position connector
(4 positions for power
and 28 positions for
signal circuits)
Performance Data
Voltage Rating —
250V AC (power)
30V AC (signal)
Current Rating —
15A max. (power)
2A max. (signal)
Contact Resistance —
10mm Ω max. (power)
40mm Ω max. (signal)
Insulation Resistance —
100M Ω max.
Dielectric Withstanding Voltage —
1.8KV AC/min. (power)
1.0KV AC/min. (signal)
Durability — 3,000 cycles min.
Drawer Connectors are
available in the following
types depending on
application: For details
contact our Sales
Department
■ Mini-Drawer Connectors
■ Standard Drawer
Connectors
■ High Current Drawer
Connectors.
Note: All part numbers are RoHS compliant.
95
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Standard Width
Cable Mounted Products
Plugs
Receptacles
Type
Plug
Receptacle
Plug
Receptacle
Part
Number
292180-1
292184-1
1-292183-2
1-292186-2
Number of
Power Contacts
2
2
6
6
Number of
Signal Contacts
4
4
12
12
L
W
33
33
67
67
16.4
16.4
19
19
Part
Number
1-292187-2
2-292190-2
3-292187-2
4-292190-2
2-292189-3
1-292192-3
Number of
Power Contacts
3
3
4
4
3
3
Number of
Signal Contacts
5
5
5
5
7
7
L
W
47.5
43.5
54.5
50.5
51.5
47.5
15
12
13.5
12
15
12
Slim Width
Plugs
Receptacles
Type
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Note: All part numbers are RoHS compliant.
96
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Power Contacts
Material
Copper alloy
For finish, see table below.
Finish Codes
Receptacle
Cable Mounted Products
1) Over nickel underplated, contact area:
gold plated, crimp area: tin plated
2) Tin plated all over.
Hand Tool AWG #20-24
Part No. 934199-1 (411-5662)
AWG #16-20
Part No. 934198-1 (411-5661)
Tab
Receptacle Assembly
Wire Range
mm2
AWG
Material and Finish
Housing — Thermoplastic, black
Contact — Copper alloy, gold plated
on mating side over nickel underplate,
tin plated on CT mating side over nickel
underplate.
Wire
Ins. Dia.
24-20
0.2-0.5
1.4-2.6
20-16
0.5-1.25
1.6-2.8
Plating
Code
1
2
1
2
Receptacle Part Number
Strip Form
179317-2
1-179317-2
179316-2
1-179316-2
Tab Part Number
Strip Form
179322-2
1-179322-2
179321-2
1-179321-2
Section X-X
Side V
Section Y-Y
Side W
Panel Cutout
No. of Pos.
(Power/
Signal)
A
B
C
D
E
F
G
12 (4-8)
24 (4-20)
32 (4-28)
56.0
68.0
76.0
47.0
59.0
67.0
6.0
18.0
26.0
24.1
36.1
44.1
31.8
43.8
51.8
31.4
43.4
51.4
38.0
50.0
58.0
H
Mini-Drawer
Receptacle
Assembly Part No.
Required
Number of
Power Contact
Required
Number of
CT Connector
32.4
44.4
52.4
292185-8
2-292185-0
2-292185-8
4
4
4
4 Pos. x 2
10 Pos. x 2
14 Pos. x 2
Dimensions
Note: All part numbers are RoHS compliant.
97
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Plug Assembly
Material and Finish
Cable Mounted Products
Housing — Thermoplastic, black
UL94V-0
Contact — Copper alloy, gold plated
on mating side over nickel underplate,
tin plated platen on CT mating side over
nickel underplate.
View S
View T
Panel Cutout
No. of Pos.
(Power/
Signal)
A
B
C
D
E
F
G
H
Mini-Drawer
Receptacle
Assembly Part No.
Required
Number of
Power Contact
Required
Number of
CT Connector
12 (4-8)
24 (4-20)
32 (4-28)
56.0
68.0
76.0
47.0
59.0
67.0
6.0
18.0
26.0
24.1
36.1
44.1
36.0
48.0
56.0
31.4
43.4
51.4
33.4
45.4
53.4
38.0
50.0
58.0
292182-8
2-292181-0**
2-292181-8
4
4
4
4 Pos. x 2
10 Pos. x 2
14 Pos. x 2
Dimensions
*12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and
signal circuits.
**Optional part numbers offer sequential mating – see customer drawings for details.
Note: All part numbers are RoHS compliant.
98
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
CT Receptacle Connectors
to Mate with Signal Circuit
Terminator with Insulation
Displacement Contacts
Receptacle Assemblies
(Wire Application Side)
Material and Finish
Cable Mounted Products
Housing — UL94V-0 rated, glassfilled P.B.T. see chart below for color.
Contact — Pre-tinned phosphor
bronze
Wire Size — AWG #28-26 (0.080.15mm2)
Insulation Dia. — 0.85-1.05mm
Wire Size — AWG #24 (0.20-0.22mm2)
Insulation Dia — 0.95-1.05mm2 (For
AWG #24 wire, see notes under the
table)
4-15 Positions
Dimensions
No. of
Positions
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
B
4.8
6.8
8.8
10.8
12.8
14.8
16.8
18.8
20.8
22.8
24.8
26.8
28.8
30.8
C
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
3 Position
2 Position
Part Number
Receptacle Assembly**
AWG #28-26*
AWG #24***
173977-2
2-179694-2
173977-3
2-179694-3
173977-4
2-179694-4
173977-5
2-179694-5
173977-6
2-179694-6
173977-7
2-179694-7
173977-8
2-179694-8
173977-9
2-179694-9
1-173977-0
3-179694-0
1-173977-1
3-179694-1
1-173977-2
3-179694-2
1-173977-3
3-179694-3
1-173977-4
3-179694-4
1-173977-5
3-179694-5
* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales
Department
** For wire to be used, contact our Sales Department as there are wires that have been tested by us and can be
recommended for your use.
*** The color of housing is gray.
Note: All part numbers are RoHS compliant.
99
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
CT Receptacle Contacts to
Mate with Signal Circuit
Termination with Crimp
Type Contacts
Receptacle Contact
Wire Size
AWG (mm2)
30-26
(0.05-0.12)
26-22
(0.12-0.35)
Insulation Dia.
(mm)
Material
and Finish
0.65-1.35
Phosphor bronze
(0.20mm thickness),
tin plated
0.93-1.5
Part Number
Strip Form
LP
179609-1
—
179227-1
179518-1
Hand Tool
234169-1
(411-5711)
91572-1
(408-8547)
Cable Mounted Products
Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5mm pitch.
There is a slit at the root of each contact and it can be snapped off easily.
2 Position
3 Position
Receptacle Housing
Material
UL94-0 rated, 66 nylon, natural color
(white)
4 Position
4-15 Positions
No. of
Positions
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Dimensions
A
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
B
4.8
6.8
8.8
10.8
12.8
14.8
16.8
18.8
20.8
22.8
24.8
26.8
28.8
30.8
C
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
Part Number
Receptacle Assembly*
179228-2
179228-3
179228-4
179228-5
179228-6
179228-7
179228-8
179228-9
1-179228-0
1-179228-1
1-179228-2
1-179228-3
1-179228-4
1-179228-5
* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales
Department
Note: All part numbers are RoHS compliant.
100
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP-DUAC PL Connectors
Product Facts
Wire to board connection
system
■
Improved DUAL-ACTION
Contact Design — provides
better contact lead-in and
reduces contact mating
force
■
Sequenced contacts
available for Mate-first
Break-last operation
■
4, 6 and 12-position right
angle headers and free
hanging receptacles
■
4.2mm x 5.5mm centerline
■
Receptacle contacts
designed for 26-22 AWG
stranded wire
■
Recognized under
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476
■
Cable Mounted Products
■
R
Certified by Canadian
Standards Association,
File No. LR7189
R
Technical Documents
Product Specifications
108-1646
Application Specifications
114-6067-Crimping Contacts
Qualification Test Report
501-394
Performance Data
Voltage Rating — 600 VAC
Current Rating — 9 amps maximum
in 2-position application
Low Level Resistance —
10 megohms max.
Dielectric Withstanding Voltage —
1500 VAC/min.
Insulation Resistance —
1000 Megohms minimum
Operating Temperature — -55°C to
+ 105°C [-67°F to +221°F]
The latest addition to the
4.2mm Wire-to-Board
Power Connectors is the
AMP-DUAC PL Connector.
This product uses the
industry proven AMP-DUAC
contacts with the addition
of several housing improvements to offer significant
overall improvements in
connector reliability. The
product is available in both
component form and as
fully assembled custom
cable assemblies.
The AMP-DUAC PL
housings are designed to
guarantee that all electrical
contacts are fully seated.
The “PL” refers to “Positive
Locking” of the contacts.
It is also referred to as
terminal position assurance.
Contacts are inserted into
the receptacle housing and
the contact lock is installed
to lock all the contacts into
position. If any one of the
contacts is not fully inserted,
the Contact Lock cannot
be installed. This feature
eliminates a common
concern of operator fatigue
and the resulting contact
back-out, which occurs
when a contact is not
installed properly. An
improved mounting flange
has also been added for
more secure printed circuit
board mounting.
Finally, the housings
have been re-designed to
provide an improved latch,
which offers a metal spring
instead of the original
plastic spring/latch. An
extended latch arm is also
available for hard to reach
installations or where the
connectors are stacked in
close proximity.
All the housings are polarized to prevent mis-mating.
101
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP-DUAC PL Connectors (Continued)
AMP-DUAC PL PCB
Headers
Material
Cable Mounted Products
Housings — Nylon, UL 94V-0
Color, white
Contacts — Brass, tin-lead
Finish — 0.00038 [0.00030] gold in
mating area, tin-lead in solder tail, all
over 0.00127 [0.000050] nickel
Recommended Mounting Hole Pattern
For 1.78 Max. Thick PC Board
Component Side Shown
No.
Positions
Mate-First
Break-Last
Position #
Part
Number
4
All Standard
Length 3
6
All Standard
Length 3
12
All Standard
Length 4
5794172-2
5794172-3
5794173-2
5794173-3
5794176-2
5794176-3
Note: All part numbers are RoHS compliant.
102
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP-DUAC PL Connectors (Continued)
AMP-DUAC PL Receptacles
Material
Housings — Nylon, UL94V-0
Color, White
Technical Documents — page 101
Contacts — page 109
Position Lock
Cable Mounted Products
L
No.
Positions
Dimension
L
4
6
12
15.9
20.1
28.6
Housing
794152-1*
794153-1
794156-1
Part Numbers
Standard Latch
Extended Latch
794150
794149
*Latch items ordered separately
Optional keying plug — Part No. 794144-1
Note: Position Lock Required — use one per housing — Part No. 794145-3
Note: All part numbers are RoHS compliant.
103
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” AMP-DUAC PL-II Connectors
Cable Mounted Products
Product Facts
■
Wire-to-board connection
system combining power
and signal contacts
■ 10A power contacts
■ 4A signal contacts
■
High conductivity copper
alloy power contacts yield
30% gain in current carrying
capacity compared to
alternative designs
■
Dual Action Contact (DUAC)
design — reduces mating
forces by up to 50%
compared to alternative
designs.
■
9 power and 20 signal
contacts
■
Positive Lock (PL) feature
on both Power and Signal
contacts ensures contacts
remain in position in cable
receptacle
■
Pin and Receptacle contacts
offered in three sizes:
■ 16 AWG
■ 18 AWG
■ 20-22 AWG
■
Wide 5.2 X 5.5mm contact
spacing allows for 300V
applications.
■
Recognized under the
Component Program of
Underwriters laboratories
Inc., File No. E28476
®
C
US
The new AMP-DUAC PL-II
Connectors bring both
shielding and a power /
signal mix to the popular
DUAC product family. In
addition, the wider contact
spacing and the use of
high conductivity materials
results in a higher current
carrying capacity than
the original 4.2 mm pitch
DUAC product.
The deep back shell allows
for gathering the larger wire
and insulation diameters
involves with combination
power / signal and shielding all in the same cable.
Traditional signal connectors do not accept the
range of wire sizes covered
by the DUAC PL-II product.
For applications involving
higher voltage cabled power
distribution, this product is
the ideal solution. The
DUAC PL-II connector uses
the original industry proven
dual-action contact (DUAC)
design which provides a
lower mating force and less
plating wear than alternate
contact designs. The signal
contacts also feature a
twin-cantilever beam that
mates on the milled contact
surface to provide low
plating wear and high longterm reliability.
The cable mounted
receptacle uses the popular
“Positive Lock” devices
proven throughout the
automotive industry to
ensure all the contacts are
fully seated. The “positive
locks” are also referred to
as “terminal position
assurance”. If any one of
the contacts is not properly/
completely installed into the
housing, then the “Positive
Lock” can not be installed.
This feature eliminates the
common concern of operator fatigue and the resulting
contact back-out which
occurs when a contact is
not properly seated.
Technical Documents
The shielding system fully
encapsulates the inner
conductors and cable braids
and provides a reliable
conduction to the faceplate
of the mating equipment.
Materials
Product Specification
108-2218
Application Specification
Contact Tyco Electronics
Performance Data
Voltage Rating — 600 VAC
Current Rating —
10 Amps max on a single contact
6 Amps on each contact in 48 pos.
connector
Low Level Resistance —
10 milliohms max
Insulation Resistance —
1000 Megohms minimum
Operating Temperature —
-40°C to +105°C
Housing Material — PBT, UL 94V-0
Colors —
Plugs and Receptacles — Black
Positive Locks — White
Finally, the cable retention
is accomplished through
two rear-accessed over
molded jackscrews for easy
installation and removal.
104
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” AMP-DUAC PL-II Connectors (Continued)
PCB Plug
Part Number 6469602-1
1.161
Ref.
[29.50]
1.268
Ref.
[32.20]
Cable Mounted Products
1.740
Ref.
[44.20]
.574
[14.58]
Ref.
.157
Ref.
[4.00]
.736
Ref.
[18.70]
Positive Lock For Signal
Contacts Sold Separately
Ref. Part Number 1600902-1
Shield
Free-Hanging Receptacle
Shown with Positive Locks
Note: Other cable components required.
Cable receptacle components shown not
sold separately. Receptacle only sold as
part of a finished cable assembly.
Cable Clamp
Note: All part numbers are RoHS compliant.
105
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” AMP-DUAC UPC Connectors
Cable Mounted Products
Product Facts
■
Wire-to-wire connection
system
■
High conductivity copper
alloy contacts yield 30%
gain in current carrying
capacity compared to
alternative designs
■
Dual Action Contact (DUAC)
design — reduces mating
forces by up to 50%
compared to alternative
designs
■
Sequenced contacts for
Make-First-Break-Last
operation
■
48 and 66 position housings
■
4.4mm X 5.3mm contact
grid
■
Pin and Receptacle contacts
offered in three sizes:
■ 16 AWG
■ 18 AWG
■ 20-22 AWG
■
Recognized under the
Component Program of
Underwriters laboratories
Inc., File No. E28476
®
C
US
The next key improvement
is the use of molded-in
guide pins. The guide pins
make the mating process
very easy and provide a
visual polarization of the
connector. The housings
are so easily mated they
practically “fall together”.
The latest addition to the
AMP-DUAC product family
is the AMP-DUAC UPC
connector. The UPC connector offers much higher
pin counts and a variety of
product improvements to
make the connector more
reliable and easier to use.
The UPC connector uses
the original industry proven
dual-action contact (DUAC)
design along with very high
conductivity copper alloys
to improve the current
carrying capacity.
The use of two locking
latches ensures a more
secure connection and the
screw-mounts for the panel
mounted plug provide better
retention than plastic
latches.
The first noticeable difference of the UPC connector
is the large pin count. With
either 48 or 66 positions,
the housing can serve as a
common mating I/O point
where multiple low current
power connector cables are
combined into one interface.
Other connectors would
yield an excessive mating
force when mating this
number of wires, however,
the low mating force of the
DUAC / UPC connector
allows up to 66 wires to
be mated with less than a
20 lb mating force.
Finally, the free-hanging
receptacle uses the popular
“Positive Lock” device to
ensure all the contacts are
fully seated. The “positive
locks” are also referred to
as “terminal position assurance”. If any one of the
contacts is not properly/
completely installed into the
housing, then the “Positive
Lock” can not be installed.
This feature eliminates the
common concern of operator fatigue and the resulting
contact back-out which
occurs when a contact is
not properly seated.
Technical Documents
Product Specification
108-2248
Application Specification
114-13195
Performance Data
Voltage Rating — 600 VAC
Current Rating —
11 Amps max on a single contact
4 Amps on each contact in 48 pos.
connector
Low Level Resistance — 10 milliohms max
Insulation Resistance —
1.2 E16 ohms minimum
Operating Temperature —
-40°C to +105°C
Materials
Housing Material — PBT, UL 94V-0
Colors —
Plugs and Receptacles — Black
Positive Locks — White
106
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” AMP-DUAC UPC Connectors (Continued)
Cable Mounted Products
C
B
A
1.476
Ref.
[37.50]
1.280 ± .005
[32.50 ± 0.13]
.984 ± .005
[25.00 ± 0.13]
Panel Mount Plug
(Accepts contacts on page 108)
1.449 ± .008
[36.80 ± 0.20]
1.512
Ref.
[38.40]
1.280 ± .008
[32.50 ± 0.20]
1.606
Ref.
[40.78]
Free-Hanging Receptacle
(Accepts contacts on page 109)
Size
(No. Circuits)
Panel Mount
Plug
48
1934142-1
66
1934143-1
A
1.61
41.0
2.13
54.2
Dimensions
B
1.85
47.0
2.37
60.2
C
2.22
56.4
2.74
69.6
Free-Hanging
Receptacle*
Positive
Lock*
1934144-1
1469910-1
1934145-1
1934017-1
*Two (2) required for each receptacle housing. Not used in plug housings.
Note: All part numbers are RoHS compliant.
107
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Contacts for AMP-DUAC PL, PL-II and UPC Connectors
Materials — High Conductivity
Copper Alloy
Finish — Pre-Tin or Gold Plated
Cable Mounted Products
.666 ± .008
[16.91 ± 0.20]
Contacts, Male
Technical Documents
Product Specification
108-2218 AMP-DUAC PL
108-2248 AMP-DUAC UPC
Application Specification
114-6067 AMP-DUAC PL
114-13195 AMP-DUAC UPC
DUAC PL or UPC Contacts
Wire Size
Range
AWG [mm2]
22-20
[0.3-0.5]
18 or 18+22
[0.8-1.1]
16 or 2 @ 18
[1.3-1.6]
Ins. Dia.
Range
Plating
.590–.094
[1.50–2.40]
.087–.154
[2.20–3.90]
.098–.173
[2.50–4.40]
Tin
Part Number
(Continuous Strip)
794576-1*
Gold
1934185-4
Gold
1934184-4
Application Equipment: Extraction Tool 1976132
*Made from Phosphor-Bronze material (low conductivity)
Note: All part numbers are RoHS compliant.
108
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued)
Materials — High Conductivity
Copper Alloy
Finish — Gold Plated
.583 ± .002
[14.80 ± 0.05]
Cable Mounted Products
Contacts, Female
Technical Documents
Product Specification
108-2218 AMP-DUAC PL
108-2248 AMP-DUAC UPC
Application Specification
114-6067 AMP-DUAC PL
114-13195 AMP-DUAC UPC
DUAC PL or UPC Contacts
Wire Size
Range
AWG [mm2]
22-20
[0.3-0.5]
18 or 18+22
[0.8-1.1]
16 or 2 @ 18
[1.3-1.6]
Ins. Dia.
Range
Plating
Part Number
(Continuous Strip)
.590–.094
[1.50–2.40]
.087–.154
[2.20–3.90]
.098–.173
[2.50–4.40]
Gold
1934193-4
Gold
1934183-4
Gold
1934182-4
Application Equipment: Extraction Tool 1976382
Note: All part numbers are RoHS compliant.
109
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Other Soft Shell Pin & Socket Connectors
Cable Mounted Products
Product Facts
AMP .093 and .062 Commercial Pin and Socket
Connectors
■
Economical grade, wire-to-wire connectors
■
Dual contact locking lances provide optimum contact stability
■
Panel mount or free-hanging versions
■
Voltage rating: 250 VAC or VDC
■
Standard density (.093" diameter pin contact),
.198" centerline, 1-15 positions; 13 A rating
■
High density (.062" diameter pin contact), .145" centerline,
1-9 positions; 7 A rating
AMP Commercial MATE-N-LOK Connectors
■
Standard density, wire-to-wire and wire-to-board connectors
■
.200" centerline
■
1-16 positions
■
Panel mount or free hanging
■
Ratings: 19 A, 250 VAC
■
Hot side is egg-crated for safety
■
Locking devices are integral part of design
AMP Universal MATE-N-LOK and Universal MATE-N-LOK II
Connectors
■
.250" centerline; 1-15 and 2-15 positions, respectively
■
Standard density, wire-to-wire and wire-to-board capability
■
Panel mount or free hanging
■
Ratings: 19 A, 600 VAC or VDC
■
Contacts protected in the housings
■
Seals available for splash protection (Universal MATE-N-LOK
Connectors only)
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
110
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Other Soft Shell Pin & Socket Connectors (Continued)
Product Facts
AMP Mini-Universal MATE-N-LOK and Mini-Universal
MATE-N-LOK 2 Connectors
High density, .163" centerline; 1-24 and 2-24 positions,
respectively
■
Wire-to-wire and wire-to-board capability
■
Ratings: 600 VAC or VDC; 9.5 A and 10.5 A, respectively
■
Contacts protected in the housings
■
Seals available for splash protection (Mini-Universal
MATE-N-LOK Connectors only)
Cable Mounted Products
■
AMP Micro MATE-N-LOK 3mm Connectors
■
High density, wire-to-wire and wire-to-board connectors
■
3 mm centerline, 2-24 positions
■
Ratings: 5 A, 250 VAC
■
Dual beam receptacle contact design for improved reliability
■
Panel mount or free hanging
■
PCB headers are available in vertical and right angle
versions; thru-hole or surface mount
AMP 4.2 mm PE Series Connector System
■
High density, wire-to-wire, wire-to-board and wire-to-panel
connectors
■
4.2 mm centerline
■
Single-row housings (3, 4 and 5 positions); Double-row (2-24
positions, even only)
■
Ratings: 9 A max. (2 pos.), 600 VAC
■
18–22 AWG pins and sockets, RoHS compliant
■
Nylon housings, UL 94V-2 and 94V-0
■
Positive latch design
■
Intermateable and interchangeable with Molex Mini-Fit, Jr.
and intermateable with AMP-DUAC connectors
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
111
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMPINNERGY Products
Cable Mounted Products
Wire-to-Wire (WTW)
Connectors
Product Facts
■
Rated to 600 VAC (RMS)
■
Flame retardant housings
94V-0
■
Housings, adapters, and
power terminals keyed for
proper assembly
■
Stackable housings
provide easy wire routing
■
Built-in interlocking
features better resist shock
and vibration
■
Usable as in-line, panel and
surface mount connector
■
Available in six different
colors for circuit coding
■
Two power terminals
accommodate 10-12 AWG
and 14-16-18 AWG wire
■
UL Recognized,
File No. E28476
■
■
AMPINNERGY WTW
Connectors provide a reliable and efficient means of
interconnecting conductors
to carry up to 600 VAC in
power circuits or networks.
R
CSA Certified,
File No. LR7189
R
VDE Registered #5133
Technical Documents
Product Specification
108-1373 AMPINNERGY WTW
Connectors
Application Specification
114-6051
Instruction Sheets
408-3277 AMPINNERGY Wire-To-Wire
Stackable Connectors
408-3198 Inspection of AMPINNERGY
System Power Contacts
size and number of conductors in the connector
configuration, the current
rating ranges from 10 to 55
amperes.
These Connectors consist
of mating hermaphroditic,
flame retardant polycarbonate housings into which terminated power contacts
are inserted. Stackable in
four directions through the
use of molded interlocking
keyways, the connectors
make wire routing and
dressing orderly and easy.
Depending upon conductor
For more information,
request Catalog 1308885.
112
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMPINNERGY Products (Continued)
Wire-to-Board (WTB)
Connectors
Product Facts
Ratings: 600 VAC (RMS),
current rating 12-35 amps
■
Receptacles polarized to
plug
■
Receptacles and plugs
available in 2 through 8
positions
■
Vertical receptacle
polarized to PCB
■
Receptacle contacts
have dual solder posts for
efficient heat dissipation,
low millivolt drop and
mechanical strength
■
Receptacles may be
mounted on PCBs .062" to
.125" thick
■
Plugs have positive
latching to receptacles
■
Removable crimp contacts
latch firmly in plug
■
Crimp contacts accommodate 10-12 AWG or 14-16-18
AWG conductors
■
UL Recognized,
File No. E28476
■
CSA Certified,
File No. LR7189
Cable Mounted Products
■
R
R
Technical Documents
Product Specification
108-1349 AMPINNERGY WTB
Connectors
Application Specification
114-6044 AMPINNERGY WTB
Connectors
Instruction Sheets
408-3236 Installation of AMPINNERGY
WTB Connectors
408-3198 Inspection of AMPINNERGY
Contacts
AMPINNERGY WTB
Connectors provide a convenient and efficient means
of delivering up to 600 VAC
to component printed
circuit boards and other
power distribution devices
in computers and peripherals, telephone systems
and appliances. These
connectors also have
automotive and industrial
applications.
Both the vertical and
right angle receptacles
are polarized for mating
to the plugs.
For more information,
request Catalog 1308885.
113
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Circular (CPC) Connectors for Commercial Signal and Power Applications
Cable Mounted Products
Product Facts
■
Lightweight, all-plastic and
metal-shell connectors
■
CPC connectors are UL
94V-0 rated and made of
stabilized, heat resistant,
self-extinguishing thermoplastic material
■
Metal-shell CPC connector
housings made of UL 94V-0
rated thermoplastic
■
Operating temperature
range: -55°C to +125°C
■
Available in panel or chassis mount and free-hanging
configurations
■
Quick connect/disconnect
capability with thread
assist, positive detent
coupling
■
Built-in pin and socket
protection
■
Polarized for proper mating
of connector halves
■
Special connector configurations offer special solder
and posted contacts, special
receptacles with or without
threaded inserts
■
■
Full complement of optional
accessories
■
Recognized under the
Component Program of
Underwriters
Laboratories Inc.
for 250 VAC, rms
or 250 VDC, Service‡;
Series 1 and Series 3
(600 V); Series 2, Series 4,
Series 5 and Series 6
(250 V)
File No. E28476
Produced under a Quality
Management System certified to ISO 9001
■ A copy of the
certificate is available
upon request.
Connector series for
different interconnection
requirements:
■
Series 3—Low density,
power applications with
Type XII contacts capable of
carrying up to 35 amperes
of current
■
Series 4—Combination of
standard and power density
application with Type III+
and Type XII contacts
■
Series 5—Power density
application with Size 8
screw machined and precision formed contacts
■
Series 6—Combination of
standard and power density
application with Type III+
and Size 8 contacts
R
Type XII, Precision
Formed, Crimp Contacts
‡Select connectors are recognized
for 600 volts service.
■
■
Certified by
Canadian Standards
Association,
File No. LR 7189
Male
R
Certain products meet
VDE Standard 0627
Female
High Current Type XII
Crimp Contacts
High Current
Type XII Pin
High Current
Type XII Socket
For more information,
request Catalog 82021.
114
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued)
Connector Series and Types
Series 3—Power Contacts
Series 3 connectors accept
Type XII power contacts
which can carry up to 25
amps per contact. These
contacts will accommodate
a wire size range of 16 to
10 AWG [1.4 to 5 mm2].
Two connector sizes are
available in both standard
and reverse sex connector
arrangements 3 and 7
positions.
Series 4 connectors accept
Size 16 Multimate and
Type XII power contacts,
combining the signal and
coaxial circuit capabilities of
Series 1 connectors with the
Cable Mounted Products
Series 4—Combination
Size 16 and Power Contacts
power circuit capabilities
of Series 3 connectors.
Available in two connector
sizes offering power mixing
combinations totaling 16
and 22 positions.
Series 5—Power Contacts
.125 POWERBAND
Series 5 connectors combine
the revolutionary performance of the new AMP
POWERBAND Contact,
high current contact in configurations similar to the
Series 3 connectors. AMP
POWERBAND contacts
offer the electrical performance of the best Mil Spec
Size 8 screw-machined contacts with the economy and
productivity of strip-fed, precision formed contacts.
Series 5 connectors are
environmentally sealable to
meet IEC IP 65 and IP 67
specifications.
Rated at 600 VAC or VDC,
45 amperes maximum in
a single contact, the connectors are available in
free-hanging and panelmount applications — one
connector configuration
containing three .125
POWERBAND contacts.
Series 6—Combination,
Size 16 and .125
POWERBAND Contacts
Series 6 combines the high
current and environmental
sealing capability of
Series 5, POWERBAND
contacts, and the reliability
of signal carrying, low current Type III+ contacts. This
combination of power and
signal contacts is offered in
one connector configuration containing two .125
POWERBAND contacts
and eight Type III+ signal
pin and socket contacts.
Metal-Shell, Circular
Plastic Connectors
(Series 3 and 4)
Metal-Shell CPC connectors
consist of a black thermoplastic insert in a nickelplated, zinc alloy shell.
These connectors
are currently available in
shell sizes 14, 22 and 28,
and in two basic configurations consisting of
plugs and square flange
receptacles.
115
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued)
Type XII, Precision
Formed, Crimp
Test Current Rating
Silver or Gold — 35 amperes ‡
Tin Lead — 15 amperes ‡
Cable Mounted Products
‡Single contact, free-air test current;
not to be construed as contact
rating current. Use only for testing.
Male
Female
High Current Type XII
Crimp Contacts
High Current
Type XII Pin
An initial T-Rise test in free
air has shown a 60 amp
capability with a 30° T-Rise
with 8 gage wires.
High Current
Type XII Socket
116
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
High Current Products (LOUVERTAC Contacts)
Product Facts
Pins and sockets have low
insertion force
■
High current ratings with
very low resistance
■
All plated products are gold
or silver plated
■
LOUVERTAC bands have
a temperature range
from –196°C to +200°C
available
■
Formed bands are
available for up to
1.250 [31.75] pin
diameter
LOUVERTAC bands provide
a unique means of transferring high amperage with a
resultant space and weight
savings. Tyco Electronics
inexpensively and quickly.
LOUVERTAC products are
your high current applications solution.
offers a wide range of pin
and socket sizes for your
applications. Strip and
formed LOUVERTAC bands
are also offered for customer use in their own contact design. The wide
variety of flat and formed
male and female bands
provide the ability to design
electrical connections more
The variety of pins and
sockets available from
Tyco Electronics provide
a quick and simple solution
to most high current
applications.
Cable Mounted Products
■
The transfer of high current
with manageable insertion
and withdrawal forces
has always presented a
challenge to the connector
industry.
MATE-N-LOK II
connector with high
current contacts
Thread mount pin is Installed
directly into power supply
Typical application of
LOUVERTAC strip
65 position
AMPOWER multi pin
plus plug and
receptacle
35 position
AMPOWER multi pin
plus plug and
receptacle
Thread mount
pin assembly
with AMP terminal
METRIMATE
drawer connector
with high current
contacts
Thread mount socket
is installed directly into
power supply
Crimp pin
with cable
installed
Threaded sleeve socket
assembly is installed directly
into power supply
For more information,
request Catalog 64141.
117
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Power Series Connectors
Product Facts
Single-pole and 2-pole
(battery) quick connect/
disconnect connectors
■ Eight Series, based on
approximate currentcarrying capability:
■ Series 15/30/45
(Single-Pole)
■ Series 50 (2-Pole Battery)
■ Series 50 Finger Probe
Resistant (FPR)
■ Series 75 (Single-Pole)
■ Series 120
(Single- and 2-Pole)
■ Series 175
(2-Pole Battery)
■ Series 180 (Single-Pole)
■ Series 350
(2-Pole Battery)
■ Voltage rating: 600 V AC/DC
■ Color-coded housings, UL
94V-0
■ Hermaphroditic (genderless)
housings reduce inventory
■ Modular, single-pole
housings are stackable in
four directions
■ Polarity (+ and -) molded
into 2-pole housings
promotes proper wiring
■ Mechanical keys help
prevent two different colorcoded housings from mating
■ Stainless steel retaining
springs secure contacts in
housings
■ Stamped and formed, open
barrel contacts (6-20 AWG)
on reels for automatic and
semiautomatic machine
termination
■ Loose piece, cold-headed
contacts (6 AWG – 300 MCM)
for manual and hydraulic
hand tools; reducing
bushings accommodate
smaller wire sizes
■ Compatible with industry
standard crimp tooling
from PICO Corporation
(http://www.picotools.com)
■ Connectors intermateable
with similar connectors from
other manufacturers
Cable Mounted Products
■
Series 15/30/45, single-pole
connectors designed to meet
Amateur Radio Emergency
Service (ARES)/Radio
Amateur Civil Emergency
Service (RACES) Standard
Power Connector
requirements
■ Accessories available for
mounting, vibration
protection, and strain relief
■ Component Recognized by
Underwriters Laboratories
Inc. to US and Canadian
Standards, File No. E28476
■
®
C
US
AMP Power Series
Connectors provide a
durable, quick connect/
disconnect means to transmit “power” levels of current
and voltage (15-275 A,
600 V AC/DC).
This product family is
primarily comprised of single-pole and 2-pole (battery) connector housings,
crimp snap-in contacts, and
accessories. Housings are
offered in various colors.
Two-pole housings have different polarization configurations; with the exception of
black housings, each color
identifies a different keying
configuration. In general,
only like color housings will
mate. Contacts are either
cold-headed or stamped
and formed, depending
upon the connector Series.
AMP Power Series
Connectors are divided
into eight Series, based on
approximate current-carrying
capability.
Applications
AC/DC Power Supplies
and Charging Systems,
Rechargeable Batteries,
Material Handling
Equipment (e.g. forklift
trucks), Electric Vehicles
(e.g., golf carts, sweepers,
wheelchairs), Office
Furniture/Panels, Amateur
Emergency Radios, and
Industrial Equipment.
118
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Power Series Connectors (Continued)
Technical Documents
Various technical documents are available for your use:
Product Specifications describe technical performance characteristics and verification tests. They are intended
for the Design, Component and Quality Engineer.
AMPINNERGY WTB Connectors
AMPINNERGY WTW Connectors
AMP Power Series 50 Connectors
AMP Power Series 15 Connectors
AMP Power Series 30 Connectors
AMP Power Series 45 Connectors
AMP Power Series 75 Connectors
AMP Power Series 120 Connectors
AMP Power Series 175 Connectors
AMP Power Series 180 Connectors
AMP Power Series 350 Connectors
Cable Mounted Products
108-1349
108-1373
108-2104
108-2149
108-2150
108-2151
108-2152
108-2153
108-2154
108-2155
108-2156
Application Specifications describe requirements for using the product in its intended application and/or
crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.
114-6044
114-6051
114-13071
114-13107
114-13118
114-13119
114-13127
114-13149
AMPINNERGY WTB Connectors
AMPINNERGY WTW Connectors
AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies
AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies
AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies
AMP Power Series 350 (Double-Pole) Connector Assemblies
AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies
AMP Power Series 180 (Single-Pole) Connector Assemblies
Instruction Sheets provide instructions for assembling or applying the product. They are intended for the
Manufacturing Assembler or Operator.
408-3198
408-3236
408-3277
408-8636
408-8868
Inspection of AMPINNERGY System Power Contacts
Installation of AMPINNERGY WTB Connectors
AMPINNERGY Wire-To-Wire Stackable Connectors
AMP Power Series 50 Connector Assemblies
AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits
408-4557
408-4559
408-4561
408-8540
408-9688
408-9816
Heavy Duty Cable Cutter Hand Tool 605743-1
Heavy Duty Cable Cutter Hand Tool 605744-1
Heavy Duty Cable Cutter Hand Tool 6057469-1
Crimp Tool 1526955-1
Cable Stripper/Slitter Tool 606700-1
Handling of Reeled Products
Test Summary
502-1136
502-1160
502-1166
502-1167
502-1172
502-1173
50/75 Product Evaluation
15/30/45 Product Evaluation
120 Product Evaluation
120 Competitive Evaluation
AMP Power Series 175/180 Product Evaluation
AMP Power Series 350 Product Evaluation
Customer Manual
409-5128
AMP-O-LECTRIC Model K Terminator Machine 1-471273-2
119
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
DOMINO Series Connectors
Hot-Plug High Current
Modular Power Connectors
Key Features
Modular construction
Blind mating
■ High current CROWN BAND
contacts
■ Logic/Signal
■ Locking system
■ Uses ELCON Drawer
contacts
■
Cable Mounted Products
■
Typical Applications
Power Supplies
Telecommunications
■ Automatic Test Equipment
■ Computer Hardware
■ Process Control
■ Uninterruptible Power
Systems
■ All DOMINO Products in
this section are RoHS
compliant
■
■
The ELCON DOMINO
Connector System is a
modular high-current
connector system consisting
of interchangeable modules
which can provide AC,
DC, logic and signal,
float mounting, and pin
sequencing. All DOMINO
modules incorporate
CROWN BAND technologies, tried and tested under
the most arduous conditions.
The high current capabilities
virtually eliminate the need
for bussing or splitting
current, with resulting space
savings and economies.
The DOMINO connector
system allows the user to
configure a connector
specific to an application,
from off-the-shelf
components. It can be
purchased as separate
modules and assembled
by the user, but is more
generally ordered as a
connector assembly using
an assembly part number
which Tyco Electronics
assigns to a specific
configuration. Consult
Tyco Electronics for
assistance in laying out a
new connector. If required,
DOMINO connector
assembly is simple: once
the locking rails are cut to
size, the only tool required
is a Phillips screwdriver for
tightening the end-caps.
Most DOMINO contacts
are the same as used in
ELCON Drawer connectors.
Modules A through E and R
are sold as housings with
retention clips; the contacts
are ordered separately.
See page 79 for available
contact options and plating
information, page 66 for
tooling. Modules K, L, and
M are sold pre-loaded
with contacts. DOMINO
assemblies are shipped
complete with contacts.
The DOMINO system is
ideal for use with hotpluggable power supplies
of the type employed
for load-sharing and/or
redundant power for
computer systems. Current
interruption capability is
standard in the L module
and an available option in
the A module.
The CROWN BAND contact
is a small louvered cylindrical receptacle of Beryllium
Copper. Manufactured on
progressive dies to allow
consistent, even insertion
and withdrawal forces, its
design ensures maximum
surface contact area for
minimum voltage drop and
minimum heat generation.
CROWN BAND contacts
also provide excellent shock
and vibration resistance.
120
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
DOMINO Series Connectors (Continued)
A Modules — 3 x #12 Power Contacts, Hot-Plug option available
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles;
Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs)
Cable Mounted Products
Pin Housing
(without contacts)
Part Number 1648461-1
Socket Housing
(without contacts)
Part Number 1648466-1
B Modules — 2 x #8 Power Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs,
extraction 3.9 lbs
Pin Housing
(without contacts)
Part Number 1648462-1
Socket Housing
(without contacts)
Part Number 1648467-1
C Modules — 20 x #20 Signal Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs,
extraction 2.6 lbs
Pin Housing
(without contacts)
Part Number 1648463-1
Socket Housing
(without contacts)
Part Number 1648468-1
D Module — 5 x #16 Power Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs,
extraction 13.0 lbs
Pin Housing
(without contacts)
Part Number 1648464-1
Note: All part numbers are RoHS compliant.
Socket Housing
(without contacts)
Part Number 1648469-1
121
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
DOMINO Series Connectors (Continued)
E Modules — 14 x #16 Power Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Cable Mounted Products
Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs,
extraction 33.7 lbs
Pin Housing
(without contacts)
Part Number 1648465-1
Socket Housing
(without contacts)
Part Number 1648470-1
G Modules - Non-electrical Guide Module
Note: May be turned through 180 in the horizontal plane
Specifications: Guide pin type 303 Stainless Steel, passivated
Guide Pin
Part Number 1648505-1
Guide Socket
Part Number 1648473-1
J Modules — Jackscrew Locking Module
Note: Select socket side to match desired orientation of T-handle in locked position
Specifications: Corrosion resistant Steel
Pin Side
4.20" T-Handle Part
Number 6648482-1
Pin Side
Screwdriver Slot
Part Number 6648485-1
Parallel Socket Side
Part Number 6650679-1
Perpendicular Socket Side
Part Number 6650680-1
K Modules — Electrically Active Ground/Guide Module
Note: May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1
Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs,
extraction 1.3 lbs
Guide Pin
# 10 AWG Crimp
Part Number 6648508-1
Guide Socket
# 10 AWG Crimp
Part Number 6648476-1
Note: All part numbers are RoHS compliant.
122
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
DOMINO Series Connectors (Continued)
L Modules — Hot-Plug Flat Blade Contact, Crown Socket
Note: Pin and socket modules may be assembled within either pin or socket side connector for reverse polarization. Standard blade length, dim A = .400";
premate blade length, dim A = .525" Use Crimp Tool PN 1766453-1
Specifications: Agency approved for 50 Cycles of current interruption; contact rating 30 Amps UL/CSA, 250V and 55
Amps UL, 30 Amps CSA, 72 V dc; Fully loaded module nominal forces: insertion 4.2 lbs, extraction 3.7 lbs
Cable Mounted Products
Standard Blade
# 10 AWG Crimp
Part Number 1648488-1
Premate Blade
# 10 AWG Crimp
Part Number 1648489-1
Crown Socket
# 10 AWG Crimp
Part Number 1648446-1
M Modules — Pre-installed Dual In-Line Crown Pin & Socket
Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction
9.8 lbs
Pin Module
Ext. Threaded
Part Number 6648499-1
Socket Module
Ext. Threaded
Part Number 6648454-1
Recommended torque value 40 lb.in (4.52 N.m)
R Modules — 2 x 1/4" Power Contacts
Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for
contact part numbers and available Double Crown option
Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs,
extraction 6.0 lbs
Socket Module
(without contacts)
Part Number 6648457-1
Pin Module
(without contacts)
Part Number 6648515-1
Spacer Module — Non-electrical
Note: any module may be ordered without contacts for use as spacers; consult factory for options and part numbers.
Note: All part numbers are RoHS compliant.
123
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
DOMINO Series Connectors (Continued)
DOMINO Assembly
Mounting Accessories
Cable Mounted Products
Screw Part Number 1766829-1, Steel
Locking Rail Part Number 1648990-1,
Aluminum alloy, gold anodized finish, 36" length.
Requires cutting to size.
Locking Rail (at 1' interval)
Part Number 1650469-1
End Caps — Zinc die cast, CRS hardware, trivalent chromate finish
End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting
assembly to frames, bulkheads, etc. Float mount styles correct for misalignment during mating. Any end cap may be
used to mount either pin or socket sides.
Fixed Mount, Guide Pin
Part Number 6648259-1
A = 1.22 (30.98), B = .275 (6.98)
Fixed Mount, Guide Socket
Part Number 6648263-1
A = .175 (4.44)
Float Mount, Guide Pin
Part Number 6648251-1
Standard
A = 1.22 (30.98), B = .275 (6.98)
Part Number 6648253-1
L-Module
A = 1.62 (41.14), B = .125 (3.17)
Float Mount, Guide Socket
Part Number 6648252-1
Standard
A = .175 (4.44)
Part Number 6648254-1
L-Module
A = .325 (8.25)
Note: All part numbers are RoHS compliant.
124
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
DOMINO Series Connectors (Continued)
DOMINO Module
Assembly Process
2. Measure length of assembly, and add .100" (2.54mm) to determine
overall rail length. Cut rails to length.
3. Slide locking rails into position on both sides of module assembly
via the molded rail tracks.
4. Position end caps over locking rail ends and secure using Phillips
head screws.
Cable Mounted Products
1. Align modules in desired order.
125
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
HTS Power Connectors
Cable Mounted Products
Product Facts
■
Heavy-duty, rectangular,
multiple-position, pin and
socket connectors
■
Current rating: 10-500 A
■
Voltage rating: 1-1.4 kV
■
Number of contact
positions: 1 through 216
■
Connectors are designated
by four components: base
and hood, and male and
female inserts
■
Contact inserts provide
for three types of wire
termination: screw (no
crimp tool required), crimp
(higher pin count), and cage
clamp (fastest)
■
HE Series inserts (screw
terminated) are the most
popular
■
Bases provide
environmental (IP 55, 65
and 68) and electrical
protection (NEMA 4 and 4X)
■
Bases share an industry
standard panel cutout and
mounting hole pattern
■
Hoods offer top, side, or
angled cable entry. Hoods
are tapped to accommodate
metric or PG fittings
■
Automated tooling matched
to contact
■
DIN/VDE, UL, CSA and SEV
approved
HTS Power Connectors
are heavy-duty, rectangular,
multiple-position, pin and
socket connectors. They
are commonly referred
to as “Rectangular” or
“European Metal Shell”
connectors.
HTS Connectors are
designated by four
components: base and
hood, and male and female
inserts. The designation
is driven by electrical
specifications; pin count
and current rating define
the inserts needed. From 1
to 216 contact positions are
available. Current ratings
range from 10-500 A.
The appropriate housing
size (1-12) to accommodate
selected inserts is then
defined. Housing selection
criteria include: base
mounting style, latch type,
hood cable entry location,
and hood gland size. The
most popular housing sizes
are: Shell Size 1 (3 or 4
positions), Shell Size 3
(6 positions), Shell Size 6
(16 positions), Shell Size 8
(24 positions), and Shell
Size 5 (25 positions).
HTS Connectors have
many applications:
Industrial Machinery
(automotive, plastics,
semiconductors, material
handling, packaging and
printing), Railroad and
Mass Transit (A/C and
brake subsystems, power
transformers, door systems,
switches and signals, and
drive motor enclosures).
For more information,
request Catalog 1308980.
126
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors
Product Facts
Replaces power lugs
Locking feature “snaps”
each contact to mating pin
■ Up to 250 Amps per contact
■ CROWN BAND Connector
Technology provides low
contact resistance
■
■
Cable Mounted Products
Typical Applications
■
Power Distribution Systems
The RAPID LOCK connector
is a single-pole, quick
connect/disconnect replacement for lug connections,
used in bus bar and backplane power distribution
applications. RAPID LOCK
connectors allow a reliable
and safe connection, as
well as better serviceability,
than bolt-fitted lugs. The
cable mounted sockets
have a right angle configuration, and feature an insulator cap that provides the
retention mechanism on the
pin. The pin contacts can
be attached to a bus bar
by screw or swage, and to
a backplane by press fit
and backup screw.
Secure Power Distribution
Improved Ease of Service
By replacing power lugs
fitted using nuts and bolts,
the RAPID LOCK connector
offers an extremely secure
interconnect mechanism
that totally frees the power
distribution system from the
risk of loose connections,
which can cause arcing.
Service in the field becomes
very easy with RAPID LOCK
connectors because there
are no nuts and washers to
lose in the equipment. The
RAPID LOCK connector is
available with red or black
color insulators.
CROWN BAND Technology
Safety Locking Feature
A locking feature is
provided on the pins for
protection against accidental unlatching of the cable.
Although connection of the
cable is easily performed
by hand, disconnection
requires a simple tool to
provide the leverage
needed to overcome the
locking feature.
The RAPID LOCK connector enjoys all the benefits of
the ELCON CROWN BAND
technology, providing a
stable connection with
excellent mechanical and
electrical performance with
ratings up to 300 Amps
depending on wire gauge
and application.
Note: All RAPID LOCK Products in
this section are RoHS compliant.
127
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors (Continued)
RAPID LOCK Connectors
Ordering Information
Size
Crimp Size
AWG#8
AWG#12
AWG#6
AWG#8
AWG#4
AWG#6
AWG#0
AWG#2
95 Sq. mm
#8
#4
Cable Mounted Products
#2
12mm
Size
Insulation Boot
Red
Grey
1651003-2
1651003-3
1766600-2
1766600-3
Black
1651003-1
1766600-1
#4/#8
#2
Product Specifications
Black
6648228-1
6648237-1
1766484-1
6648235-1
6648236-1
6648239-1
6648234-1
6648238-1
N/A
Materials
Insulator
Socket Contact Body
CROWN BAND
Pin Contact
Electrical
Current Rating @ 30°C T-rise
Contact Resistance
Voltage Drop
Mechanical
Removal Tool
Test Data
Part Numbers
Socket
Red
6648228-2
6648237-2
1766484-2
6648235-2
6648236-2
6648239-2
6648234-2
6648238-2
1857547-1
Pin
Blue
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1857547-2
Swage
—
6648221-1
—
—
6648222-1
—
6648223-1
6648223-1
1857523-3
Blue
1651003-4
1766600-4
Thermoplastic, UL 94V-0 flammability rated
Copper alloy, plated Silver over nickel
Beryllium Copper, plated Gold (30 micro inches minimum) over nickel
Copper alloy, plated Silver over nickel
Size 8 — 50 Amps on 8 AWG wire
Size 4 — 115 Amps on 4 AWG wire
Size 2 — 145 Amps on 2 AWG wire
Size 12mm — 250 Amps on 95mm2 wire
Size 8 — 0.5mΩ
Size 4 — 0.15 mΩ
Size 2 — 0.12 mΩ
See graphs
Part Number 1857376-1
Shown below is current versus temperature
rise of the five different available socket
sizes.
Shown below is current versus voltage
drop performance of the five different available socket sizes.
Temperature Rise
Voltage Drop
50
50
Socket
2 - #2 wire
4 - #4 wire
8 - #12 wire
40
35
Socket
2 - #2 wire
4 - #4 wire
8 - #12 wire
45
40
VOLTAGE DROP, mV
45
TEMPERATURE, C°
Screw
—
N/A
—
—
6648224-1
—
6648226-1
6648226-1
N/A
30
25
20
15
10
35
30
25
20
15
10
5
5
0
0
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170
0
10
20
30
40
50
CURRENT, AMPERES
60
70
80
90 100 110 120 130 140 150 160 170
CURRENT, AMPERES
Note: All part numbers are RoHS compliant.
128
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
RAPID LOCK Quick Connect Sockets and Pins
Cable Mounted Sockets
C
D
RAPID LOCK sockets are
crimped to AWG #4, #6 or
#8 size cable depending
on the application requirements. Envelope dimensions
are common except for the
crimp barrel diameter.
E
RAPID LOCK pin contacts
are offered in either swage
or screw & washer mounting options for .125" (3.18
mm) or 3mm (.118") thick
PCB or bus bars. Consult
Tyco Electronics Customer
Service for other bus bar
and backplane thicknesses
and designs.
Part Number
C
Dimensions
D
E
#8
1.080
27.43
.500
12.70
.500
12.70
#4
1.08
27.43
.500
12.70
.500
12.70
#2
1.280
32.51
.490
12.45
.640
16.26
12.0mm
1.920
48.70
.930
23.70
.930
23.70
Size
6648228-X
6648237-X
1766484-X
6648235-X
6648236-X
6648239-X
6648234-X
6648238-X
1857178-X
1857547-X
Cable Mounted Products
Pin Contacts
Cable
AWG
8
12
6
8
4
6
0
2
1/0
3/0
Note: X refers to available color variants.
Press Fit Pin Contacts
Attach Type
Pin Size
Screw
and Washer
#4
Swage
#4
Mounts to
Bus bar/Backplane
Bus bar
Bus bar
Note: All part numbers include attachment hardware (screw, washer, etc.)
Swage Mount Pin
Swage Washer
.55
[13.97]
Part Number
Size
6648221-1
#8
6648222-1
#4
6648223-1
#2
1857523-3*
12.0mm
Swage
Attachment Tool
Pin Contact
Dimensions
A
B
.142
.550
3.81
13.97
.250
.550
6.35
13.97
.375
.550
9.53
13.97
.470
.850
12.00
21.70
*Requires washer Part Number 1857513-2
Screw Mount Pin
.55
[13.97]
Pin Contact
Screw #8-32
Part Number
Size
6648224-1
#4
6648226-1
#2
Dimensions
A
.250
6.35
.375
9.53
B
.550
13.97
.550
13.97
Conical Washer
Flat Washer
Note: All part numbers are RoHS compliant.
129
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Custom RAPID LOCK Connector Products
Cable Mounted Products
In addition to the flexibility
offered with standard
RAPID LOCK connector
products, the basic
technology and standard
components may also be
packaged to suit specific
customer needs. Some
examples of custom
packages are given below.
Snap-Lock Sockets
Discrete pins are generally
offered with or without a
locking feature. A locking
feature for a discrete socket
is provided by a special
two piece molding (94 V-0).
This enables the socket to
snap over a locking pin,
and provides a 5 lb withdrawal force. The molding
will also lock into a panel
or holder of .125 (3.18)
thickness.
Part Number 1643279-1 Black
Part Number 1643279-2 Red
Part Number 1643279-3 Blue
Press-Fit Discrete Contacts
Pins and sockets of the
type shown are designed
for press-fit to board or
bus bar, and allow plug-in
removal of a variety of
board mount components,
discrete contacts, and
flat-pack power supplies.
Each socket contains a
CROWN BAND contact,
ensuring high current
capacity and minimum
loss, and accommodating
misalignment.
Note: All part numbers are RoHS compliant.
130
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
METRIC
Power Connectors & Interconnection Systems
Dimensions are millimeters over inches
AMP Power Taps
Product Facts
ACTION PIN contacts
eliminate soldering
■
Provides high current,
separable connection to pc
board traces
■
Wire-to-board connection
using common terminals
■
All metal-to-metal assembly
for long-term integrity
■
Standard DIP outlines (7.62
x 2.54 [.300 x .100]), 10
positions, and 6.35 x 3.18
[.250 x .125], 6 and 10
positions, plus high current
versions on 10.16 x 5.08
[.400 x .200] footprint in 4
and 6 positions, 7.62 x 2.54
[.300 x .100] in 8 positions,
and both 2 and 3 position inline 2.54 [.100] tab taps
■
Low resistance interface
■
Internally threaded tap to
secure screw to terminal
■
Anti-rotational embossments
hold wire and terminal in
place
■
Standard Power Taps rated
at 2.5 amps per pin —
6 position 15 amps,
10 position 25 amps current
carrying capability
■
High Current Power Taps
rated at up to 5 amps per
pin — 2 position 10 amps,
3 position 15 amps,
4 and 6 position 20 amps
and 8 position 40 amps
■
30 amp inverse sex Power
Tap
Cable Mounted Products
■
AMP Power Taps are
designed for the growing
need for power to printed
circuit board applications
required in today’s electronic industry. The taps
provide a high current, separable connection to a pc
board. Pin configuration is
of the standard DIP outline
with 7.62 x 2.54 [.300 x
.100] or 6.35 x 3.18 [.250 x
.125] for the Standard versions, plus 10.16 x 5.08
[.400 x .200], 7.62 x 2.54
[.300 x .100] and in-line
spacing for the High
Current versions.
ACTION PIN contacts provide a low resistance interface with tin-plated through
holes in the pc board,
thereby eliminating the
need for soldering.
density option with current
ratings from 10 amps on
the 2 position in-line 6.35
[.250] tab tap up to 40
amps on the 8 position dual
6.35 [.250] tab tap.
The variety of available
power taps allow for various
installation schemes. The
Uninsulated Tap and Low
Profile Tap can be used in
bus bar pattern. The High
Profile and Low Profile Taps
offer insulation protection
from other components.
The High Current versions
provide a greater power
All AMP Power Tap configurations are easily inserted
into the pc board with a
simple Tyco Electronics or
customer supplied tool.
131
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
METRIC
Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
AMP Power Taps (Continued)
Material and Finish
Cover
Connector Body and Lid — Nylon,
105°C 94V-0 rated
Contact — Copper alloy, bright
tin-lead or tin plated
Screw — Plated steel
Screw
Electrical and Mechanical
Characteristics
Anti-rotation
Embossments
Cable Mounted Products
Resistance — 2 milliohms, max.
(stud hole to ACTION PIN contact)
Insertion Force — 40 lbs. [177.9N],
max. per pin
Retention Force — 7 lbs. [31.1N],
min. per pin
Housing
Technical Documents
7.62 x 2.54 [.300 x .100]
Low Profile Tap 10 Position
7.62 x 2.54 [.300 x .100]
High Profile Tap 10 Position
Product Specification —
108-11030 Tap, Power Distribution
11.43
[.450]
14.35
[.565]
Application Specification —
114-11000 Tap, Power Distribution
12.70
[.500]
6.99
[.275]
13.21
[.520]
Handbook —
5697 Guide to Application of
ACTION PIN Connectors
9.14
[.360]
10.16
[.400]
4.57
[.180]
4.57
[.180]
2.54
[.100] Typ.
0.64 x 0.89
[.025 x .035]
Posts
0.64 x 0.89
[.025 x .035]
Posts
2.54
[.100] Typ.
7.62
[.300]
7.62
[.300]
PCB
Thickness
Description
Screw
Hole Size
High Profile
1.57–3.18
0.62–.125
1.57–3.18
.062–.125
1.57–3.18
.062–.125
1.57–3.18
.062–.125
Housing and Contact
Assembled With Screw1,2
Housing and Contact
Assembled With Screw2
Housing and Contact
Assembled With Screw2,3
Housing and Contact
Assembled Without Screw
6-32
55557-4⽧
5055557-4
6-32
55556-4⽧
5055556-4
6-32
55673-2⽧
5055673-2
M4
55556-9⽧
5055556-9
Low Profile
Low Profile
Low Profile
1Cover
For Standard Threaded
Taps Only
Part Number
Tin Lead
Tin
Tap
Version
not Assembled
2Screw
Size
C
B
Recommended PC Board
Layout
Drilled Hole Diameter—
1.15±0.03 [.0453±.001]
After Plating
0.94-1.09 [.037-.043]
After Reflow—
0.91-1.09 [.036-.043]
not Assembled
A
7.62 x 2.54
.300 x .100
10 Position
6.35 x 3.18
.250 x .125
6 Position
6.35 x 3.18
250 x .125
10 Position
3No
Anti-rotational Embossments
A
Dimensions
B
C
7.62
.300
2.54
.100
10.16
.400
6.35
.250
3.18
.125
6.35
.250
6.35
.250
3.18
.125
12.7
.500
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
132
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
METRIC
Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
AMP Power Taps (Continued)
Screws
(6-32 X 1/4)
Material and Finish
4.57
[.180]
C
0.64 x 0.89
[.025 x .035]
Cable Mounted Products
Resistance — 2 milliohms, max.
(stud hole to ACTION PIN contact)
Insertion Force — 40 lbs. [177.9N]
max. per pin
Retention Force — 7 lbs. [31.1N]
min. per pin
For Recommended PC Board Layout,
see page 132.
11.43
[.450]
Anti-rotation
Embossments
Electrical and Mechanical
Characteristics
B
A
Contact—Copper alloy, post plated
bright tin-lead or tin plated
Screw—Stainless steel, passivated
D
Size
PCB
Thickness
A
7.62 x 2.54
.300 x .100
10 Position
6.35 x 3.18
.250 x .125
6 Position
6.35 x 3.18
.250 x .125
10 Position
1.57-3.18
.062-.125
11.18
.440
1.57-3.18
.062-.125
1.57-3.18
.062-.125
High Current* Power Taps
8.13
.320
14.48
.570
Dimensions
B
C
8.26
.325
2.54
.100
6.99
.275
3.18
.125
6.99
.275
3.18
.125
Part Number
Tin Lead
Tin
Description
Screw
Size
7.62
.300
Without Screw
6-32
55558-3
With Screw
6-32
55558-4
5055558-4
6.35
.250
Without Screw
6-32
55323-5
5055323-5
With Screw
6-32
55323-9
5055323-9
6.35
.250
Without Screw
6-32
55232-6
5055323-6
With Screw
6-32
1-55323-0
1-5055323-0
D
5055558-3
Screws
(M4)
*Up to 20 amps
Material and Finish
6.35
[.250]
Contact — Phosphor bronze, tin-lead
or tin plated
Screw — Stainless steel, passivated
Washer — Stainless steel
B
Electrical and Mechanical
Characteristics
Current Rating — 20 amperes max.
C
A
Insertion Force — 40 lbs. [180N]
max. per pin
D
Retention Force — 7 lbs. [30N] min.
per pin
Dimensions
B
C
Size
PCB
Thickness
A
4 Position
1.57-3.18
.062-.125
9.09
.358
10.95
.431
5.08
.200
10.16
.400
6 Position
1.57-3.18
.062-.125
9.09
.358
10.95
.431
2.54
.100
10.16
.400
D
Description
With Screw, Washer
Without Screw
With Screw, Washer
Without Screw
Part Number
Tin Lead
Tin
213815-1⽧ 5213815-1⽧
216906-11 .
—
213816-1⽧ 5213816-1⽧
216907-11 .
—
1No
Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied
without washer and screw, use of lock-washers with a high surface contact area are strongly recommended.
For High Current and
FASTON Taps
Type
C
Use with Hand Press 677430-1
6 Position
Recommended PC Board
Layout
Drilled Hole Diameter—
1.60±0.03 [.063±.001]
Cu Thickness—
0.03-0.08 [.001-.003]
SnPb Thickness—
0.004 min. [.0002 min.]
4 Position
B
A
Finished Hole—
1.36-1.54 [.054-.061]
After Reflow—
1.36-1.54 [.054-.061]
A
10.16
.400
10.16
.400
I
—
II
—
III
10.16
.400
7.62
.300
IV
B
5.08
.200
2.54
.100
5.08
.200
2.54
.100
5.08
.200
2.54
.100
C
5.08
.200
5.08
.200
5.08
.200
5.08
.200
5.08
.200
7.62
.300
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
133
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
METRIC
Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
AMP Power Taps (Continued)
*Up to 5 amps per pin
Mating Connectors
FASTON Receptacles
B
A
Material and Finish
C
B
Cable Mounted Products
Contact — Phosphor bronze, post
plated tin-lead or tin plated
Screw — Stainless steel, passivated
Washer — Stainless steel
B
A
Electrical and Mechanical
Characteristics
A
D
I
Current Rating — 5 amps max. per
pin
Insertion Force — 40 lbs. [180N]
max. per pin
For Recommended PC Board Layout,
see page 133.
II
III
D
C
C
D
B
A
B
A
IV
1.39 x 1.54
.055 x .061
1.57 x 3.18
.062 x .125
1.57 x 3.18
.062 x .125
A
13.50
.531
5.08
.200
2.54
.100
Dimensions
B
C
10.75
18.50
.423
.728
13.49
—
.531
13.49
—
.531
1.57 x 3.18
.062 x .125
10.16
.400
5.08
.200
Style
PCB
Thickness
I
II
III
IV
13.49
.531
D
2.54
.100
—
—
10.95
.431
V
2.8 x 0.80
.110 x .031 Tab
6.35 x 0.81 Tab
.250 x .032
6.35 x 0.81 Tab
.250 x .032
1-6.35 x 0.81 Tab
.250 x .032
2-2.79 x 0.81 Tab
.110 x .032
Description
Part
Number
Receptacle
Mating
With Hole
338429-2⽧
Positive Lock
With Hole
216926-1 .
Positive Lock
With Hole
216843-1 .
Positive Lock
With Hole
Without Washer
Without Screw
216905-11 .
Positive Lock
5167892-32⽧
FASTON Rcpt.
Positive Lock
167892-62
.
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended.
2Phosphor Bronze, post plated matte tin
V
3.18
.125
7.62
.300
2.54
.100
12.32
.485
12.70
.500
2-6.35 x 0.81 Tab
.250 x .032
With Dimple
With Hole
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
134
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
METRIC
Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
AMP Power Taps (Continued)
Product Facts
Vertical Receptacle
■
Excellent for power
distribution
■
For board-to-board and
board-to-bus applications
■
LOUVERTAC high current
contact used in receptacle
■
12.8
[.504]
6.4
[.252]
ACTION PIN compliant pcb
tails for high surface area
contact with plated through
hole
6.35
[.250]
Receptacle fits onto
standard DIP 7.62 x 2.54
[.300 x .100] footprint
■
Press-fit receptacle needs
simple “flat-rock” tooling to
install
■
Accommodates board
thickness from 1.37 to 3.18
[.054 to .125]
■
Insulated body rated 105°C
94 V-0
■
Blindmate capability
(tolerance: ± 3.18 [± .125]
in X and Y axes)
■
Perpendicular board stacking
■
Silver or Gold plated
■
UL recognition at 35 Amps
13.16 ± 0.25
[.518 ± 0.10]
4.70 ± 0.38
[.185 ± .015]
7.62
[.300]
2.54 Typ.
[.100]
Recommended PC Board Layout
Right Angle Pin
5.08
[.200]
Ø 3.58
[1.41]
Material and Finish
Housing — Thermoplastic black
Body — Zinc Alloy
Contact — Bronze Alloy
Pin — Brass Alloy
Cable Mounted Products
■
12.7
[.500]
10.79 ± 0.25
[2.64 ± 0.10]
4.70 ± 0.38 Typ.
[2.64 ± 0.10]
7.62
[.300]
12.32
[.485]
16.76
[.660]
2.54
Typ.
[.100]
Technical Documents
Product Specification —
108-1624 and 108-1624-1
Application Specification —
114-11000 Tap, Power Distribution
7.62
[.300]
See
customer
drawing for
hole size
Compatible with Z-PACK 2mm HM
product family.
1.37
Min.
[.054]
Recommended PC Board Layout
Description
Right Angle Pin
Vertical Receptacle
Plating
Gold
Gold
Part Number
796137-2
796138-2
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
135
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
PageHead_12_HelvCdBd
AMP
Power Taps (Continued)(Continued)
Application Tooling/
PCB Layout
For Standard Threaded
Taps Only
B
Recommended PC Board
Layout
A
Drilled Hole Diameter—
.0453±.001 [1.15±0.03]
After Plating
.037-.043 [0.94-1.09]
After Reflow—
.036-.043 [0.91-1.09]
Cable Mounted Products
A
Dimensions
B
C
.300
7.62
.100
2.54
.400
10.16
.250
6.35
.125
3.18
.250
6.35
.250
6.35
.125
3.18
.500
12.7
Size
C
.300 x .100
7.62 x 2.54
10 Position
.250 x .125
6.35 x 3.18
6 Position
250 x .125
6.35 x 3.18
10 Position
IMPACT
TOOL
(Ref)
Installation and Extraction
Tooling
Impact Insertion Tool Number
313102-1
(Insertion Tip No. 58133-1 required)
INSERTION
TIP
LOW-PROFILE
POWER
DISTRIBUTION
TAP (Ref)
Extraction Tool Number 68380-1
PC BOARD
(Ref)
For High Current and
FASTON Taps
C
Type
B
4 Position
Use with Hand Press 677430-1
6 Position
A
Recommended PC Board
Layout
Drilled Hole Diameter—
.063±.001 [1.60±0.03]
Cu Thickness—
.001-.003 [0.03-0.08]
SnPb Thickness—
.0002 min.[0.004 min.]
Finished Hole—
.055-.061 [1.39-1.54]
After Reflow—
.054-.061 [1.36-1.54]
A
.400
10.16
.400
10.16
I
—
II
—
III
.400
10.16
.300
7.62
IV
B
.200
5.08
.100
2.54
.200
5.08
.100
2.54
.200
5.08
.100
2.54
C
.200
5.08
.200
5.08
.200
5.08
.200
5.08
.200
5.08
.300
7.62
Installation Tooling
Type
Part Number
216906-1
216907-1
216926-1
216843-1
Upper Tool
High Current Style III
216905-1
432847-1
High Current Style IV
5167892-3
167892-6
432849-1
High Current 4 & 6 Positions
High Current Style I, II
432848-1
432845-1
Lower Tool
433600-2 or
432130-2
433600-2 or
432130-2
433600-2 or
432130-2
433600-2 or
432130-2
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
136
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
