8-165429-1

PIDG TERMINALS & SPLICES Quick Reference Guide INDUSTRIAL /// PIDG TERMINALS & SPLICES FEATURES AND BENEFITS • Made of high conductivity copper; tin-plated for optimal corrosion protection • Copper sleeve for vibration resistance and improved wire insulation support • Body has inner serrations for maximum electrical contact and tensile strength • Insulation sleeves are colour-coded by wire size to the corresponding TE Connectivity (TE) tooling for easy identification and termination • Readily available at distributors in small packages or bulk quantities • Most PIDG terminals and splices are UL/CSA listed and Mil-Spec approved • Operating temperature 105°C; operating voltage 300V PRODUCT APPLICATIONS • Instruments/Control • Lighting 300V 105 MIL Operating Voltage Max Operating Temperature (in C) MIL-SPEC Approval • Power Supplies • Panel Boxes • Transportation • Lifting equipment • Motors • Aerospace • Appliances INDUSTRIAL /// PIDG TERMINALS & SPLICES WHAT’S INSIDE TE Connectivity’s PIDG terminals are designed for uniform reliability in the harshest circuit environments, especially where high vibration and wire movement are factors. They consist of a nylon or PVC insulated body, plus a metal sleeve that crimps to the wire insulation for added support. The wire barrel design is vibration resistant, and supports the wire to bend in any direction without damaging the wire insulation or conductor. Millions of PIDG terminals and splices are still in the field many years after installation; a testament to the rigorous testing and research that went into their design and manufacturing. Many PIDG terminals meet or exceed the requirements of SAE AS7928, Type II, Class 1 and 2. TE.COM/PRODUCTS/PIDG PAGE 3 TE Connectivity PIDG Terminals & Splices L MATERIAL Insulation: Nylon, UL 94V-2 Terminal Body: Copper per ASTM B-152 W Plating: Tin per ASTM B-545 Metallic Sleeve: Copper per ASTM B-152 Ring Tongue Terminals Manual Hand Tools Wire Size AWG mm2 26 - 24 0,12 - 0,24 26 - 22 0,12 - 0,41 Studsize U.S. mm Length (L) Color inch mm inch mm Max. Wire Also available in Insulation Dia. inch mm Tape & Reel Small Pack CertiMil-Spec ProSDE Die Set Crimp Certified Crimper SDE Die Set Re(Premium) Hand Tool Hand (SDE) (Commercial) marks Most UL Most UL Tool Hand Tool Apvd Apvd 2 M2 54310-1 .203 5,16 .739 18,77 ● .105 2,67 0,6 46121 M2.5 52189 .203 5,16 .736 18,69 ● .105 2,67 0,6 46121 6 M3.5 53073 .250 6,35 .792 20,12 ● .105 2,67 0,6 46121 8 M4 54311-1 .281 7,14 .814 20,68 ● .105 2,67 0,6 46121 10 54312-1 .312 7,92 .868 22,05 ● .105 2,67 ✔ 0,6 46121 0 321013 .140 3,56 .525 13,34 ● .082 2,08 ­­ ✔ ✔ 46121 2 M2 323912 .140 3,56 .525 13,34 ● .082 2,08 2 M2 329951 .140 3,56 .615 15,62 ● .082 2,08 4 M2.5 323914 .203 5,16 .646 16,41 ● .082 2,08 ✔ ✔ 6 46121 6 M3.5 326875 .250 6,35 .740 18,80 ● .082 2,08 ✔ ✔ 6 46121 6 M3.5 323915 .203 5,16 .646 16,41 ● .082 2,08 ✔ ✔ 8 M4 323916 .250 6,35 .740 18,80 ● .082 2,08 ✔ ✔ 6 324075 .250 6,35 .765 19,43 ● .082 2,08 ✔ ✔ 6 M2 329636 .106 4,06 .589 14,96 ● .100 2,54 4 M2.5 323985 .281 7,14 .774 19,66 ● .100 2,54 6 M3.5 323986 .281 7,14 .774 19,66 ● .100 2,54 ✔ 47907-1 8 M4 323989 .312 7,92 .821 20,85 ● .100 2,54 ✔ 47907-1 323990 .312 7,92 .821 20,85 ● .100 2,54 ✔ 2 10 22 - 16 0,26 - 1,65 Width (W) 4 10 24 - 20 0,16 - 0,65 Standard Part Number Die Sets for Powered Tools (See Note 1 for Powered Tool Options) 46121 46121 46121 46121 46121 47907-1 47907-1 47907-1 2 M2 328657 .218 5,54 .672 17,07 ● .125 3,18 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 4 M2.5 320553 .218 5,54 .672 17,07 ● .125 3,18 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 4 M2.5 31880 .218 5,54 .672 17,07 ● .140 3,65 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 4 M2.5 323758 .250 6,35 .844 21,44 ● .125 3,18 ✔ 47386 59250 58433-3 2063030-1 58423-1 4 M2.5 330648 .250 6,35 .844 21,44 ● .140 3,56 ✔ 47386 59250 58433-3 2063030-1 58423-1 6 M3.5 51863 .250 6,35 .782 19,86 ● .125 3,18 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 6 M3.5 36151 .281 7,14 .797 20,24 ● .125 3,18 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 6 M3.5 36152 .281 7,14 .797 20,24 ● .140 3,56 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 6 M3.5 36149 .218 5,54 .672 17,07 ● .125 3,18 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 6 M3.5 36150 .218 5,54 .672 17,07 ● .140 3,56 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 8 M4 320554 .281 7,14 .797 20,24 ● .125 3,18 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 8 M4 31886 .281 7,14 .797 20,24 ● .140 3,56 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 8 M4 320551 .312 7,92 .844 21,44 ● .125 3,18 ✔ 6 47386 59250 58433-3 2063030-1 58423-1 8 M4 31890 .312 7,92 .844 21,44 ● .140 3,56 ✔ 6 47386 59250 58433-3 2063030-1 58423-1 10 320552 .281 7,14 .797 20,24 ● .125 3,18 ✔ 47386 59250 58433-3 2063030-1 58423-1 10 31887 .281 7,14 .797 20,24 ● .140 3,56 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 10 36153 .312 7,92 .844 21,44 ● .125 3,18 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 10 36154 .312 7,92 .844 21,44 ● .140 3,56 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 M5 130008 .312 7,92 .850 21,60 ● .140 3,56 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 1/4 M6 320571 .469 11,91 1.078 27,38 ● .125 3,18 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 1/4 M6 31894 .469 11,91 1.078 27,38 ● .140 3,56 ✔ ✔ 6 47386 59250 58433-3 2063030-1 58423-1 M6 130046 .469 11,91 1.083 27,50 ● .140 3,56 47386 59250 58433-3 2063030-1 58423-1 5/16 M8 320572 .469 11,91 1.078 27,38 ● .125 3,18 ✔ 6 47386 59250 58433-3 2063030-1 58423-1 5/16 M8 31895 .469 11,91 1.078 27,38 ● .140 3,56 ✔ 6 47386 59250 58433-3 2063030-1 58423-1 3/8 320573 .531 13,49 1.218 30,94 ● .125 3,18 ✔ 6 47386 59250 58433-3 2063030-1 58423-1 3/8 31897 .531 13,49 1.218 30,94 ● .140 3,56 ✔ ✔ 6 47380 59250 58433-3 2063030-1 58423-1 328975 .713 18,11 1.293 32,84 ● .125 3,18 ­ ✔ 6 47380 59250 58433-3 2063030-1 58423-1 1/2 M12 INDUSTRIAL /// PIDG TERMINALS & SPLICES ✔ ✔ ✔ TE Connectivity PIDG Terminals & Splices Ring Tongue Terminals (continued) Manual Hand Tools Wire Size AWG mm2 16 - 14 1,04 - 2,62 Studsize U.S. mm 324993 Width (W) Max. Wire Also available in Insulation Dia. Length (L) Color inch mm inch mm inch mm Tape & Reel Small Pack ✔ 2 M2 .180 4,57 .668 16,97 ● .170 4,32 ✔ 4 M2.5 324159 .250 6,35 .703 17,86 ● .150 3,81 ✔ 4 M2.5 328996 .250 6,35 .703 17,86 ● .170 4,32 6 M3.5 320561 .250 6,35 .703 17,86 ● .150 3,81 6 M3.5 320619 .250 6,35 .703 17,86 ● .170 4,32 6 M3.5 326882 .312 7,92 .813 20,65 ● .170 4,32 ✔ ✔ 6 M3.5 51864 .312 7,92 .844 21,44 ● .150 3,81 ✔ ✔ 8 M4 51864-1 .312 7,92 .844 21,44 ● .150 3,81 ✔ ✔ 8 M4 320560 .343 8,71 .859 21,82 ● .150 3,81 ✔ 8 M4 320565 .343 8,71 .859 21,82 ● .170 4,32 320574 .343 8,71 .859 21,82 ● .150 .343 8,71 .859 21,82 ● M5 130090 .343 8,71 .864 21,94 M5 130094 .343 8,71 .864 1/4 M6 320563 .469 11,91 1/4 M6 321045 .469 5/16 M8 5/16 M8 CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 6 47387 59250 58433-3 2063030-1 58423-1 6 47387 59250 58433-3 2063030-1 58423-1 ✔ 47387 59250 58433-3 2063030-1 58423-1 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 3,81 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 .170 4,32 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 ● .150 3,80 ✔ 47387 59250 58433-3 2063030-1 58423-1 21,94 ● .170 4,30 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 1.078 27,38 ● .150 3,81 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 11,91 1.078 27,38 ● .170 4,32 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 320575 .469 11,91 1.078 27,38 ● .150 3,81 ✔ 47387 59250 58433-3 2063030-1 58423-1 328998 .469 11,91 1.078 27,38 ● .170 4,32 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 3/8 320564 .531 13,49 1.218 30,94 ● .150 3,81 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 3/8 328999 .531 13,49 1.218 30,94 ● .170 4,32 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 10 10 12 - 10 2,62 - 6,64 Standard Part Number Die Sets for Powered Tools (See Note 1 for Powered Tool Options) 36160 ✔ 1/2 M12 328976 .713 18,11 1.293 32,84 ● .150 3,81 1/2 M12 328849 .713 18,11 1.293 32,84 ● .170 4,32 4 M2.5 35148 .281 7,14 .953 24,21 ● .250 6,35 ✔ 6 M3.5 320634 .281 7,14 .953 24,21 ● .230 5,84 ✔ 6 M3.5 .281 7,14 .953 24,21 ● .250 6,35 ✔ 6 M3.5 320567 .375 9,53 1.083 27,51 ● .230 5,84 ✔ 6 M3.5 35107 .375 9,53 1.083 27,51 ● .250 6,35 ✔ 8 M4 35787 .312 7,92 1.031 26,19 ● .230 5,84 ✔ 8 M4 324915 .312 7,92 1.052 26,72 ● .230 5,84 8 M4 320568 .375 9,53 1.083 27,51 ● .230 5,84 ✔ 8 M4 35149 6 6 6 6 ✔ ✔ ✔ 35108 .375 9,53 1.083 27,51 ● .250 6,35 ✔ ✔ 10 324918 .312 7,92 1.052 26,72 ● .230 5,84 ✔ ✔ 10 32883 .343 8,71 1.046 26,57 ● .230 5,84 ✔ 59239-4 58433-3 2063030-1 58423-1 130171 .375 9,53 1.090 27,68 ● .250 6,35 ✔ 59239-4 58433-3 2063030-1 58423-1 10 36161 .375 9,53 1.083 27,51 ● .230 5,84 ✔ ✔ 6 59239-4 58433-3 2063030-1 58423-1 10 35109 .375 9,53 1.083 27,51 ● .250 6,35 ✔ ✔ 6 59239-4 58433-3 2063030-1 58423-1 320569 .531 13,49 1.322 33,58 ● .230 5,84 6 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 6 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 M5 1/4 M6 1/4 M6 35110 .531 13,49 1.322 33,58 ● .250 6,35 ✔ 5/16 M8 320576 .531 13,49 1.322 33,58 ● .230 5,84 ✔ 5/16 M8 35111 .531 13,49 1.322 33,58 ● .250 6,35 ✔ 5/16 M8 160298 .500 12,70 1.188 30,18 ● .250 6,35 ✔ 320577 .593 15,06 1.414 35,92 ● .230 5,84 ✔ .593 15,06 1.414 35,92 ● .250 6,35 323784 .750 19,05 1.594 40,49 ● .230 5,84 3/8 3/8 35112 1/2 M12 1/2 M12 3/4 35151 .750 19,05 1.594 40,49 ● .250 6,35 324615 1.25 31,75 2.219 56,36 ● .230 5,84 ✔ ✔ ✔ ✔ 6 TE.COM/PRODUCTS/PIDG PAGE 5 TE Connectivity PIDG Terminals & Splices L W Spades: Standard Spade Manual Hand Tools Wire Size AWG mm2 26 - 22 0,10-0,41 22 - 16 0,26-1,65 16 - 14 1,04-2,62 12 - 10 2,62-6,64 Studsize U.S. mm 0 Standard Part Number Width (W) Length (L) Color inch mm inch mm Max. Wire Also available in Insulation Dia. inch mm 322001 .125 3,18 .476 12,09 ● .082 2,08 4 M2.5 321035 .203 5,16 .627 15,93 ● .082 2,08 2 M2 328394 .182 4,62 .727 18,47 ● .140 3,56 4 M2.5 327717 .218 5,54 .674 17,12 ● .125 3,18 5 M3 34541 .297 7,54 .846 21,49 ● .140 6 M3.5 34080 .297 7,54 .753 19,13 ● 6 M3.5 326861 .297 7,54 .753 19,13 8 M4 32050 .375 9,53 .908 8 M4 32053 .375 9,53 10 32051 .375 10 32054 Tape & Reel Small Pack Die Sets for Powered Tools (See Note 1 for Powered Tool Options) CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd 46121 46121 ✔ 47386 59250 58433-3 2063030-1 58423-1 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 3,56 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 .125 3,18 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 ● .140 3,56 ✔ ✔ 47386 59250 58433-3 2063030-1 58423-1 23,06 ● .125 3,18 47386 59250 58433-3 2063030-1 58423-1 .908 23,06 ● .140 3,56 ✔ 47386 59250 58433-3 2063030-1 58423-1 9,53 .908 23,06 ● .125 3,18 ✔ 47386 59250 58433-3 2063030-1 58423-1 .375 9,53 .908 23,06 ● .140 3,56 ✔ 47386 59250 58433-3 2063030-1 58423-1 ✔ ✔ 4 M2.5 130527 .250 6,35 .813 20,65 ● .170 4,32 47387 59250 58433-3 2063030-1 58423-1 6 M3.5 32058 .375 9,35 .908 23,06 ● .170 4,32 47387 59250 58433-3 2063030-1 58423-1 6 M3.5 35559 .297 7,54 .753 19,13 ● .170 4,32 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 8 M4 32056 .385 9,78 .908 23,06 ● .150 3,81 ✔ ✔ 47387 59250 58433-3 2063030-1 58423-1 8 M4 32059 .385 9,78 .908 23,06 ● .170 4,32 ✔ 47387 59250 58433-3 2063030-1 58423-1 10 32057 .385 9,78 .908 23,06 ● .150 3,81 47387 59250 58433-3 2063030-1 58423-1 10 32060 .385 9,78 .908 23,06 ● .170 4,32 ✔ 47387 59250 58433-3 2063030-1 58423-1 ✔ 47387 59250 58433-3 2063030-1 58423-1 47387 59250 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 12 M6 130537 .475 12,07 1.103 28,01 ● .170 4,32 6 M3.5 322985 .290 7,37 .954 24,23 ● .230 5,84 ✔ 6 M3.5 326859 .312 7,92 1.095 27,81 ● .230 5,84 ✔ 8 M4 32588 .406 10,31 1.095 27,81 ● .230 5,84 ✔ ✔ 59239-4 58433-3 2063030-1 58423-1 8 M4 35152 .406 10,31 1.095 27,81 ● .250 6,35 ✔ ✔ 59239-4 58433-3 2063030-1 58423-1 32589 .406 10,31 1.095 27,81 ● .230 5,84 ✔ ✔ 59239-4 58433-3 2063030-1 58423-1 130625 0.531 13,50 1.299 33,00 ● 0.252 6,40 ✔ 59239-4 58433-3 2063030-1 58423-1 10 12 M6 L W Long Spring Spade Manual Hand Tools Wire Size AWG 22 - 16 mm2 0,26-1,65 Studsize 1,04-2,62 2,62-6,64 Length (L) Color inch mm inch Max. Wire Also available in Insulation Dia. CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd inch mm Tape & Reel Small Pack ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 7,70 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 mm 6 M3.5 52409 .250 6,35 .276 7,01 8 M4 52410 .281 7,14 .290 7,37 52411 .343 8,71 .303 mm 6 M3.5 52420-1 .250 6,35 .933 23,70 ● .170 4,32 ✔ ✔ 1 47387 59250 58433-3 2063030-1 58423-1 8 M4 52421-1 .281 7,14 .979 24,87 ● .170 4,32 ✔ ✔ 1 47387 59250 58433-3 2063030-1 58423-1 52422-1 .343 8,71 1.005 25,53 ● .170 4,32 ✔ 1 47387 59250 58433-3 2063030-1 58423-1 52431-1 .375 9,53 1.174 29,82 ● .250 6,35 ✔ 1 59239-4 58433-3 2063030-1 58423-1 52432-1 .375 9,53 1.219 30,96 ● .250 6,35 ✔ 1 59239-4 58433-3 2063030-1 58423-1 10 12 - 10 Width (W) U.S. 10 16 - 14 Standard Part Number Die Sets for Powered Tools (See Note 1 for Powered Tool Options) 8 10 M4 INDUSTRIAL /// PIDG TERMINALS & SPLICES TE Connectivity PIDG Terminals & Splices L W Short Spring Spade Manual Hand Tools Wire Size AWG mm2 Studsize U.S. mm 26 - 22 0,12 - 0,40 6 M3.5 22 - 16 0,26 - 1,65 4 M2.5 5 Length (L) Color Max. Wire Also available in Insulation Dia. CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd inch mm Tape & Reel Small Pack ● .082 2,08 ✔ ✔ 1 46121 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 20,29 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 .799 20,29 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 9,53 .860 21,84 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 .406 10,31 .908 23,06 ● .125 3,18 ✔ ✔ 1 47386 59250 58433-3 2063030-1 58423-1 ✔ 1 47387 59250 58433-3 2063030-1 58423-1 mm inch 52924 .250 6,35 .679 17,25 52927 .203 5,16 .799 20,29 M3 52928 .250 6,35 .799 6 M3.5 52929 .250 6,35 8 M4 52930 .375 52931 mm 12 M6 52933 .625 18,88 1.033 26,24 ● .125 3,18 5 M3 52934 .250 6,35 .799 20,29 ● .170 4,32 ✔ ✔ 1 47387 59250 58433-3 2063030-1 58423-1 6 M3.5 52935 .250 6,35 .799 20,29 ● .170 4,32 ✔ ✔ 1 47387 59250 58433-3 2063030-1 58423-1 8 M4 52936 .375 9,53 .860 21,84 ● .170 4,32 ✔ ✔ 1 47387 59250 58433-3 2063030-1 58423-1 52937 .406 10,31 .908 23,06 ● .170 4,32 ✔ ✔ 1 47387 59250 58433-3 2063030-1 58423-1 1 59239-4 58433-3 2063030-1 58423-1 10 12 - 10 2,62 - 6,64 Width (W) inch 10 16 - 14 1,04 - 2,62 Standard Part Number Die Sets for Powered Tools (See Note 1 for Powered Tool Options) 12 M6 52939 .625 15,88 1.033 26,24 ● .170 4,32 5 M3 52940 .250 6.35 .959 24,36 ● .250 6,35 ✔ ✔ 1 59239-4 58433-3 2063030-1 58423-1 6 M3.5 52941 .250 6,35 .959 24,36 ● .250 6,35 ✔ ✔ 1 59239-4 58433-3 2063030-1 58423-1 8 M4 52942 .375 9,53 1.052 26,72 ● .250 6,35 ✔ ✔ 1 59239-4 58433-3 2063030-1 58423-1 52943 .406 10,31 1.100 27,94 ● .250 6,35 ✔ ✔ 1 59239-4 58433-3 2063030-1 58423-1 52945 .625 15,88 1.225 31,12 ● .250 6,35 ✔ 1 59239-4 58433-3 2063030-1 58423-1 10 12 M6 L W Butt Splices Manual Hand Tools Wire Size AWG mm2 Tab Thickness U.S. mm Standard Part Number Width (W) Length (L) Color inch mm inch mm Max. Wire Also available in Insulation Dia. inch mm Tape & Reel ✔ 26 - 24 0,12-0,24 n.a. 323994 n.a. .890 22,61 ● .082 2,08 26 - 22 0,12-0,41 n.a. 2-323994-2 n.a. .890 22,61 ● .082 2,08 24 - 20 0,16-0,65 n.a. 323975 n.a. 1.035 26,29 ● .100 2,54 ✔ 22 - 16 0,26-1,65 n.a. 320559 n.a. 1.265 32,13 ● .125 3,18 ✔ 16 - 14 1,04-2,62 n.a. 320562 n.a. 1.265 32,13 ● .150 3,81 ✔ 12 - 10 2,62-6,64 n.a. 320570 n.a. 1.656 42,06 ● .220 5,59 ✔ Small Pack Die Sets for Powered Tools (See Note 1 for Powered Tool Options) CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set Certified (Premium) ReHand Tool (SDE) (Commercial) Hand Most UL marks Most UL Hand Tool Tool Apvd Apvd 6 46121 6 47907-1 ✔ 6 47386 59250 58433-3 2063030-1 58423-1 ✔ 6 47387 59250 58433-3 2063030-1 58423-1 ✔ 6 59239-4 58433-3 2063030-1 58423-1 46121 ✔ Stepdown Butt Splice 16 - 14 1,04 - 2,62 to to 22 - 18 0,26 - 0,96 n.a. 327583 n.a. 1.265 32,13 ● .150/ .115 3,81/ 2,92 12 - 10 2,62 - 6,64 to to 22 - 18 0,26 - 0,96 n.a. 327639 n.a. 1.656 42,06 ● .220/ .140 5,59/ 3,56 12 - 10 to 16 - 14 n.a. 327638 n.a. 1.656 42,06 ● .220/ .170 5,59/ 4,32 2,62 - 6,64 to 1,04 - 2,62 ✔ 5 47387 59250 58433-3 2063030-1 58423-1 5 59239-4 58433-3 2063030-1 58423-1 5 59239-4 58433-3 2063030-1 58423-1 TE.COM/PRODUCTS/PIDG PAGE 7 TE Connectivity PIDG Terminals & Splices L W Knife Disconnects Manual Hand Tools Wire Size AWG mm2 Tab Thickness U.S. 22 - 16 0,26-1,65 mm Standard Part Number Width (W) Length (L) Color inch mm inch mm Max. Wire Also available in Insulation Dia. inch mm n.a. 320555 .203 5,16 .878 22,3 ● .125 3,18 n.a. 32446 .203 5,16 .878 22,3 ● .140 3,56 1,04-2,62 n.a. 32448 .203 5,16 .878 22,3 ● .170 12 - 10 2,62-6,64 n.a. 35762 .281 7,14 1.260 32 ● .250 16 - 14 Tape & Reel Small Pack Die Sets for Powered Tools (See Note 1 for Powered Tool Options) CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd ✔ 47386 59250 58433-3 2063030-1 58423-1 ✔ 47386 59250 58433-3 2063030-1 58423-1 4,32 ✔ 47387 59250 58433-3 2063030-1 58423-1 6,35 ✔ 59239-4 58433-3 2063030-1 58423-1 ✔ L W Wire Pins (formed) 26-22 0,12-0,41 n.a 165514-1 .045 1,14 .716 18,20 ● .83 2,11 ✔ 47386 58433-3 2063030-1 58423-1 22-16 0,26-1,65 n.a. 165142 .071 1,80 .795 20,20 ● .142 3,60 ✔ 47386 59250 58433-3 2063030-1 58423-1 165168 .071 1,80 .913 23,20 ● .142 3,60 ✔ 47386 59250 58433-3 2063030-1 58423-1 16-14 1,04-2,62 n.a. 165046 .071 1,80 .800 20,30 ● .170 4,30 ✔ 47387 59250 58433-3 2063030-1 58423-1 165172 .071 1,80 .929 23,60 ● .170 4,30 ✔ 47387 12-10 2,62-6,64 n.a. 165049 .102 2,60 1.146 29,10 ● .248 6,30 ✔ 160404-2 .138 3,50 1.319 33,50 ● .248 6,30 ✔ 3 59250 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 59239-4 58433-3 2063030-1 58423-1 L W Wire Pins (flat) 22-16 0,26-1,65 n.a. 131331 .116 2,95 .905 23,00 ● .142 3,60 ✔ 2 47386 59250 58433-3 2063030-1 58423-1 16-14 1,04-2,62 n.a. 131330 .115 2,92 .891 22,63 ● .170 4,30 ✔ 2 47387 59250 58433-3 2063030-1 58423-1 12-10 2,62-6,64 n.a. 131332 1.614 4,10 1.150 29,20 ● .252 6,40 59239-4 58433-3 2063030-1 58423-1 INDUSTRIAL /// PIDG TERMINALS & SPLICES TE Connectivity PIDG Terminals & Splices L L W W Standard Flag FASTON Receptacle (.250/6.35) Manual Hand Tools Wire Size AWG mm2 Tab Thickness U.S. Standard Part Number mm Width (W) Length (L) Color inch mm inch mm Max. Wire Also available in Insulation Dia. inch mm Tape & Reel Small Pack ✔ ✔ 22-18 0,26-0,96 .032 0,81 640903-1 .300 7,62 .900 22,86 ● .140 3,56 22-16 0,30-1,50 .032 0,81 9-160583-2 .300 7,62 .874 22,20 ● .140 3,56 16-14 1,04-2,62 .032 0,81 640905-1 .300 7,62 .900 22,86 ● .170 4,32 ✔ ✔ .032 0,81 9-160313-2 .300 7,62 .913 23,20 ● .170 4,32 ✔ ✔ ✔ ✔ ✔ Die Sets for Powered Tools (See Note 1 for Powered Tool Options) CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd 3 3 12-10 2,62-6,64 .032 0,81 640907-1 .300 7,62 1.012 25,70 ● .250 6,35 11-10 4,00-6,00 .031 0,80 160314-2 .300 7,62 1.015 26,00 ● .250 6,35 ✔ 3 58433-3 2063030-1 58423-1 58433-3 2063030-1 58423-1 58433-3 2063030-1 58423-1 58433-3 2063030-1 58423-1 58433-3 2063030-1 58423-1 FASTON Flag Receptacle (.250/6.35) 22-18 0,30-1,00 .032 0,81 156667-1 .610 15,49 .760 19,30 ● .140 3,56 ✔ 3,4 58433-3 2063030-1 58423-1 17-15 1,20-2,00 .032 0,81 156666-1 .610 15,49 .760 19,30 ● .170 4,32 ✔ 3 58433-3 2063030-1 58423-1 3,56 ✔ ✔ 58433-3 2063030-1 58423-1 FASTON Receptacle (.205/5.00) 22-18 0,26-0,96 .020 0,51 640909-1 .250 6,35 .800 20,32 ● .140 .032 0,81 640911-1 .250 6,35 .800 20,32 ● .140 3,56 ✔ ✔ 58433-3 2063030-1 58423-1 16-14 1,04-2,62 .020 0,51 640913-1 .250 6,35 .800 20,32 ● .170 4,32 ✔ ✔ 58433-3 2063030-1 58423-1 .032 0,81 640915-1 .250 6,35 .800 20,32 ● .170 4,32 ✔ ✔ 58433-3 2063030-1 58423-1 58433-3 2063030-1 58423-1 58433-3 2063030-1 58423-1 FASTON Receptacle (.187/4.80) 26-24 0.12-0.24 .020 0,51 641321-1 .230 5,84 .700 17,78 ● .082 2,08 ✔ ✔ 22-18 0,26-0,96 .020 0,51 640917-1 .230 5,84 .800 20,32 ● .140 3,56 ✔ ✔ 22-15 0,30-1,50 .020 0,51 9-160481-1 .226 5,74 .822 20,88 ● .140 3,56 ✔ ✔ 3 .031 0,80 9-160483-1 .226 5,74 .822 20,88 ● .140 3,56 ✔ ✔ 3 16-14 1,04-2,62 .020 0,51 640919-1 .230 5,84 .800 20,32 ● .170 4,32 ✔ ✔ .020 0,50 9-160477-2 .230 5,84 .862 21,90 ● .170 4,30 ✔ ✔ 3 .031 0,80 9-160479-2 .226 5,74 .862 21,90 ● .170 4,30 ✔ ✔ 3 3,76 .734 18,64 ● .110 2,79 ✔ ✔ ✔ ✔ FASTON Receptacle (.110/2.80) 22-18 0,26-0,96 22-16 0,30-1,50 16-14 1,50-2,50 .020 0,51 61060-1 .148 .032 0,81 60894-1 .148 3,76 .734 18,64 ● .110 2,79 .031 0,80 165566-1 .146 3,70 .780 19,80 ● .138 3,50 ✔ 3 .020 0,50 165565-1 .146 3,70 .780 19,80 ● .138 3,50 ✔ ✔ 3 .020 0,51 165616-2 .146 3,70 .780 19,80 ● .170 4,30 ✔ ✔ 3 .010 0,25 165617-2 .146 3,70 .780 19,80 ● .170 4,30 ✔ ✔ 3 TE.COM/PRODUCTS/PIDG PAGE 9 TE Connectivity PIDG Terminals & Splices L W FASTON (.110/2.80) Low insertion force terminal Manual Hand Tools Tab Thickness Wire Size AWG mm2 U.S. Standard Part Number mm Width (W) Length (L) Color inch mm inch mm Max. Wire Also available in Insulation Dia. inch mm Tape & Reel ✔ Die Sets for Powered Tools (See Note 1 for Powered Tool Options) Small Pack CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd 26-24 0,12-0,24 .020 0,51 641324-1 .160 4,06 .700 17,78 ● .082 2,08 22-18 0,26-0,96 .016 0,41 640921-1 .160 4,06 .800 20,32 ● .140 3,56 ✔ 58433-3 2063030-1 58423-1 .020 0,51 640923-1 .160 4,06 .800 20,32 ● .140 3,56 ✔ ✔ 58433-3 2063030-1 58423-1 16-14 1,04-2,62 .032 0,81 640925-1 .160 4,06 .800 20,32 ● .140 3,56 ✔ ✔ 58433-3 2063030-1 58423-1 .020 0,51 640929-1 .160 4,06 .800 20,32 ● .170 4,32 ✔ ✔ 58433-3 2063030-1 58423-1 .032 0,81 640931-1 .160 4,06 .800 20,32 ● .170 4,30 ✔ ✔ 58433-3 2063030-1 58423-1 L W Tab Terminal 20-18 0,50-1,00 .031 0,80 140896-2 .250 6,35 .925 23,50 ● .130 3,30 ✔ 3 90035-3 16-14 1,30-2,60 .031 0,80 140971-2 .250 6,35 .925 23,50 ● .157 4,00 ✔ 3 90009-8 11-10 4,00-6,00 .031 0,80 141085-2 .250 6,35 1.102 28,00 ● .224 5,70 ✔ 3 90276-2 1-321235-0 .409 10,39 2.625 66,68 ● n.a 1-321235-1 .409 10,39 2.625 66,68 ● n.a 321235 .409 10,39 2.093 53,16 ● n.a L W TAB (.250 splice for receptacle) 22 - 10 0,26 - 6,00 .032 0,81 L W Piggy Back Terminal 22-16 0,26-1,65 .032 0,81 160834-2 .250 6,35 .927 23,55 ● .140 3,56 ✔ 3 47386-4 16-14 1,00-2,50 .032 0,81 9-160463-2 .250 6,35 .922 23,45 ● .170 4,32 ✔ 3 47387-7 INDUSTRIAL /// PIDG TERMINALS & SPLICES TE Connectivity PIDG Terminals & Splices L L W W Receptacle Pin SHUR-PLUG Terminals Manual Hand Tools Wire Size AWG 22-16 Standard Part Number mm2 Width (W) Length (L) Color inch mm inch Max. Wire Also available in Insulation Dia. mm inch mm Tape & Reel Small Pack 0,25-1,60 Pin 165590-1 .156 3,96 .799 20,30 ● .138 3,50 ✔ 0,50-1,50 Pin 141462-1 .118 3,00 .945 24,00 ● .134 3,40 ✔ Recpt 141456-1 .118 3,00 .984 25,00 ● .130 3,30 ✔ Recpt 165399-1 .156 3,96 .902 22,90 ● .114 2,90 ✔ 324225 .156 3,96 .790 20,07 ● .170 4,32 165429-1 .156 3,96 .972 24,70 ● .157 4,00 0,50-1,60 16-14 Style 1,04-2,62 Pin 1,04-2,62 Recpt ✔ ✔ CertiProMil-Spec SDE Die Set Crimp Crimper SDE Die Set ReCertified (Premium) Hand Tool (SDE) (Commercial) marks Hand Most UL Most UL Hand Tool Tool Apvd Apvd 47387-7 58433-3 2063030-1 58423-1 ✔ REMARKS NOTE 1 0 Must be crimped with 22-18 or 22-16 PIDG (red) tooling The die sets listed above can be used with the following powered tools: 1 1.75 Ton Battery Tools 2217480-1 (110V) or 2217480-2 (220V) Body Springs Spade : Phosphor Bronze per ASTM B-139 Die Sets for Powered Tools (See Note 1 for Powered Tool Options) 2 Body : Copper also according DIN 1787 and EN 1676 AT-300 Electric Crimping Machine 539630-2 (115V/230V) with SDE Adapter 1673663-2 3 Body : Brass according ASTM B 36 626 Pneumatic Tool System with Pro-Crimper Adapter 679304-1 4 Sleeve : Nickel Plating per SAE AMS QQ-N-290 AT-SC MK II Pneumatic Safety Crimping Machine 1-528050-0 with SDE Die Holder 2-528051-8 5 Adapter inserts can be ordered seperately for use in specific standard PIDG Butt Splices 6 Mill Specified 7 Body : Brass according MIL-C-50 NOTE 2 Most 22-16, 16-14, and 12-10 AWG PIDG terminals and splices can be crimped using TETRA-CRIMP Hand Crimping Tool 59824-1 (UL approved) For all remarks and additional information see Customer Drawing on www.te.com FREQUENTLY ASKED QUESTIONS TOOLING TOOLING Can wires be combined in PIDG terminals & splices? Yes, they can as long total CMA (Circular Mil Area) and insulation diameter fall within specifi cation. Are PIDG terminals MIL specified? Yes, most of them meet or exceed MIL-T-7928, Type II, class 1 & 2. What product should you choose if you need higher temperature? Use TE STRATO-THERM terminals (catalog 82011). Why can PIDG terminals just handle 300V and PLASTI-GRIP terminals 600 V? 1. The conical sleeve serves for Because the additional copper sleeve is close to the end of easier conductor insertion. the sleeve. 2. The nylon insulating sleeve What is the advantage of this copper sleeve? offers high dielectric strength. It provides circumferential insulation support to the wire and The colour coding corresponds allows the wire to bend in any direction, without fraying the to the wire size. wire’s insulation or breaking the conductor. 3. Grooves inside the wire sleeve ensure Why is there no crimp height given for PIDG terminals? high tensile strength and current transfer. It is the geometry of the TE crimping tools which ensures 4. The copper sleeve provides the perfect crimp on PIDG terminals. optimal insulation support. 58433-3 - Pro-Crimper Commercial Hand Tool http://tooling.te.com For questions about our connectivity solutions, please go to te.com. TE.COM/PRODUCTS/PIDG PAGE 11 www.te.com/products/industrial-terminals-splices © 2018 TE Connectivity All Rights Reserved. PIDG, FASTON, STRATO-THERM, Certi-Crimp, TETRA-CRIMP, Pro-Crimper, TE, TE Connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. 1-1773934-5  CC  09/18 INDUSTRIAL /// PIDG TERMINALS & SPLICES