8-1740533-3

108-18780 Product Specification 05 SEP 22 Rev B2 AMP DUOPLUG POWER 1. SCOPE 1.1. Content This specification covers the performance, tests and quality requirements for the AMP DUOPLUG POWER connectors (compare Fig. 1) PN: 1394918 PN: 1534415 PN: 1740533 (only for PCB application) Mating Parts: 1.2. a) Tab header PN: 1534787 / 1534788 (comp. Fig. 2) b) PCB (compare Fig. 4) with AMP DUOPLUG 2.5 FRAME PN 964575 / 964576 (comp. Fig. 3) Qualification When tests are performed the following specified specifications and standards shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS AND FORMS The following documents form a part of this specification to the extent specified herein. In the events of conflict between the requirements of this specification and the product drawing or of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. TE Documents A Customer Drawings and Name- PN´s see item 1.1 B Application Specification- 114-18458-1 2.2. Other Documents A IEC 60112 Method for determination the comparative and the poof tracking indices edition 11/2003 B IEC 60695-2-11 Fire hazard testing edition 11/2001 C IEC 60998-1 Connector devices for low-voltage circuits for household and similar purposes; Part 1: General requirements edition 04/1994 D IEC 60998-2-3 Connector devices for low-voltage circuits for household and similar purposes; Part 2-3 insulation-piercing clamping units. edition 09/1994 E IEC 60068-1 Environmental testing – General and guidance © 2022 TE Connectivity Ltd. family of companies. All Rights Reserved. *Trademark. PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 15 108-18780 F IEC 60512 Measuring methods and testing procedures for electromechanical components edition…. G ISO 6988 Testing in a saturated atmosphere in the presence of dioxide edition 03/1997 H IEC 61984 Connectors- Safety requirements and tests edition 09/2002 2.3. Reference Documents 109-1 102-950 General Requirements for Testing Qualification of Separable Interface Connectors 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable production drawing. 3.2. Materials Descriptions for material see in production drawings. 3.3. A B C D E *) **) 3.4. Ratings Voltage: Current carrying capability: Temperature: Degree of Protection: Durability: 250V/AC see applicable current carrying capability, Figure 1 and table *) -40 to +110°C **) IP 00 10 cycles max. 4 contacts with 6 A side by side ambient temperature max. 85°C Performance Requirements and Test Description The product is designed to meet the electrical, mechanical and environmental performance requirements specified in Para. 3.5. All tests are performed at ambient environmental conditions per IEC 60512-1 unless otherwise specified. Preparation for all Test Groups: Storage 1 day at 50% rel. humidity acc. to IEC 60068-1. Temperature: 25 ± 10°C Rel. Humidity: 45 - 75% Air pressure: 860 - 1060 mbar Rev B2 2 of 15 108-18780 3.5. Test Requirements and Procedure Summary Test Description Requirement Visual- and dimensional examination Meets requirements of product drawing Procedure Acc. to IEC 60512-1-1/-1-2 ELECTRICAL INSPECTIONS Current-temperature capability Max. temperature rise of ID. See applicable current carrying capability (Figure 9/10) T  45°C (Wire length 250 mm) Temperature rise test T  110°C Acc. to IEC 60512-5-2 Acc. to IEC 60998 Part 1, Test 15.4 Current: 6A (9A) Wire Size 0,5mm² (0,75mm²) Acc. to IEC 60512-5-1 See applicable current carrying capability Voltage proof Value and nature of the test voltage: 1390 V Acc. to IEC 60512-4-1 Insulation resistance Value and nature of the test voltage: 500 V DC Acc. to IEC 60998 Part 1, Test 13.3 5 megaohms minimum min. 5 MOhm Duration: 60 s Measuring of resistance (Figure 5/6) Over all resistance Ri  10m R1.5xRi (new/neu) or Ri+5m Acc. to IEC 60512-2-2 Current: 1 A Ri=Rinitial (the higher value is acceptable) Measuring of voltage drop Connecting voltage drop (Figure 7 / 8) UIDC22,5mV or Uoverall50,0mV Rev B2 Acc. to IEC 60998 Part 2-3, Test 15.101, measuring the UIDC (voltage drop on IDC only) considering the requirement on the left. As alternative, to measure at the same current the Uoverall (voltage drop on the overall circuit = IDC+ bulk + mating) considering the requirement on the left. 3 of 15 108-18780 MECHANICAL INSPECTIONS Engaging- and separating forces of contact (on Tab header) Polished steel Tab 1,5mm Contact retention in insert: holding force of the contacts in the connector (connector with terminated wire and closed cover) Rev B2 Connect: max. 6N Disconnect: min. 1N Socket: min. 20 N or min. 3x Insertion force (the higher value is acceptable) Acc. to IEC 60512-7, Test 13a Actuating Speed: 25 mm/min Number of Mating/Unmating: 1 Acc. to IEC 60512-8, Test 15a Testing speed: 25mm/min Tensile strength of termination (90° to mating direction) IDC area Tensile force : 30 N – 0.35mm2 50 N – 0.50mm2 50 N – 0.75mm2 Acc. to IEC 60998 Part 2-3, Test 14.101.2.2 Polarization method Mating force: min. 20 N Acc. to IEC 60512, Part 7, Test 13e Engaging- and separating of Connector No physical damage Acc. to IEC 61984, Test 7.3.8 Impact Tests No physical damage Analog to IEC 60512-5 / 05.94 Test 7b Single fall for all 3 room axis from a height of 1m onto uncoated concrete floor at room temperature Wire movement No impermissible shift or break near the Contact of the wire Acc. IEC 60998 Part 2-3, Test 14.101.1 Testing speed: 25 mm/min Number of Engaging/Separating: 10 =6,5mm/H=260mm/F=3N 4 of 15 108-18780 ENVIRONMENTAL INSPECTIONS Thermal cycling No physical damage UIDC22,5mV or Uoverall50,0mV Corrosion No physical damage Acc. to IEC 60998 Part 2-3, Test 15.101, considering the requirements on the left. Ta = 30°C Tb = 85°C Number of cycles: 192 Saturated atmosphere in the presence of sulphur dioxide acc. to EN ISO 6988-0.2s T = 40° 0,2 dm³ SO2 2 dm³ H2O Duration time: 8 hours Dry Heat No physical damage As alternative, Mixed flowing gas acc. to IEC 60512-11-7 Method 1 or Method 4, duration time: 4 hours. Acc. to IEC 60512-11-9 T=110°C Duration time: 7 Days Cold No physical damage Acc. to IEC 60512-11-10 T = -40°C Duration time: 2 Hours Ball pressure test   2 mm Acc. to IEC 60998 Part 1, Test 16.3 T= 125°C/ 1 hour Glow wire test Proof Tracking Index Flame time t=30s No inflame of the tissue-paper/ Measure of flame height Acc. to IEC 60695-2-11 250V Acc. IEC 60112, test liquid A T=850°C (T=650°C for Frame) NOTE Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence shown in the next page. Rev B2 5 of 15 108-18780 3.6. Product Qualification and Requalification Test Sequence Test Visual- and dimensional examination A B C D 1 E Test Group1) F G H J Test Sequence2) K L M N 1 Current-temperature capability 2 Max. Temperature rise of ID. 1 Max. Temperature rise of contacts 3 Voltage proof 5 6 1/4 1/5 Insulation resistance Measuring of resistance 1/3 Measuring of voltage drop 1/3 Engaging- and separating forces of contact 2 Contact retention in insert 3 Tensile strength of termination 1 Polarization method 2 Engaging- and separating of Connector 2 Impact Test 1 Wire movement 1 Thermal cycling 2 Corrosion 4 Dry Heat 3 Cold 2 Ball pressure test 1 Glow wire test 1 Proof Tracking Index 1 Figure 1 NOTE 1) 2) Rev B2 See Para.4.1 A Numbers indicate sequence in which tests are performed. 6 of 15 108-18780 4. QUALITY ASSURANCE PROVISIONS 4.1 Qualification Testing A Sample Selection The samples shall be prepared in accordance with product drawings. They shall be selected at random from current production. Test Groups shall consist of: B Test Group A: Test Group B: Test Group C: Test Group D: Test Group E: Test Group F: Test Group G: Test Group H: Test Group J: Test Group K: Test Group L: Test Group M: Test Group N: 3 3 9x3 3 3 3x2 3x2 9x3 9x3 9x3 / x3 / Test Group A: Test Group B: Test Group C: Test Group D: Test Group E: Test Group F: Test Group G: Test Group H: Test Group J: Test Group K: Test Group L: Test Group M: Test Group N: 1 1 3 1 2 2 2 3 3 3 3 3 3 contacts contacts 9 pos. Hsg. complete loaded without contacts contacts min. and max. cross-section min. and max. cross-section contacts contacts contacts contacts contacts without contacts connectors connectors connectors connectors connectors connectors connectors connectors connectors connectors connectors connectors connectors Test Sequence Qualification inspection shall be verified by testing samples as specified in Para. 3.6. Rev B2 7 of 15 108-18780 4.2. Requalification Testing If changes significantly affecting form, fit, or function are made to the product or to the manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality, and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Para. 3.5. Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Rev B2 8 of 15 108-18780 Figure 1 Female connector Typical design of PNs 1394918, 1534415, 1740533 Figure 2 Tab Header Rev B2 Figure 3 PCB Frame 9 of 15 108-18780 Figure 4 3 COPPER COATING THICKNESS: 35-70 m DIM B MASS B 2 PCB THICKNESS: 1,5  0,14 (BASE MATERIAL INCL. COPPER CLADDING, SINGLE OR DOUBLE SIDED) DIM A MASS A 1 BASE MATERIAL QUALITY: CEM1, FR-4 POS. POLZAHL TOLERANCE NOT SPECIFIED ± 0.1 2 3 4 5 6 7 8 9 5 10 15 20 25 30 35 40 9,9 14,9 19,9 24,9 29,9 34,9 39,9 44,9 4 PLATING: 5-20 m ELECTRODEPOSITED Sn OR SnPb 60/40-93/7 OR EQUIVALENT HAL TREATMENT 5 NO Ni UNDERPLATING 6 LOCKING WINDOW ALWAYS PRESENT 7 ADDITIONAL LOCKING CLIP BETWEEN CAVITY NO. SEE DRAWING 964 575 8 AREA FOR FRAME Rev B2 10 of 15 108-18780 Resistance measurement Figure 5 R = Rg – R50mm Wire Resistance measurement Figure 6 R = Rg – R50mm Wire Rev B2 11 of 15 108-18780 Voltage drop measurement Figure 7 Voltage drop measurement Figure 8 Rev B2 U = Ug – U50mm Wire U = Ug – U50mm Wire 12 of 15 108-18780 Figure 9 Rev B2 13 of 15 108-18780 Figure 10 Rev B2 14 of 15 108-18780 Rev B2 15 of 15