8-2150040-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION 2150040 -2 D 7-2150040-2 D 7- 2150040 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-18-003478 07MAR2018 FL JD C ECR-18-014381 11SEP2018 FL KZ C1 ECR-19-008929 06JUN2019 FZ TB D ECR-19-012168 01AUG2019 TB TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.03 mm [.080] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: 250 POSITIVE REC EX MK-2 TERMINAL NAME: WIRE STRIP LENGTH n 5.50-6.50 mm [.217-.256 IN] C TERMINAL APPLICATION SPECIFICATION 114-5119 - TERMINALS APPLIED TE TERMINAL 175020-1 2232957-1 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 1 2 B 3 4 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 179973-1 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 179973-6 C1__DWG_PN_4_1 C1__DWG_PN_1_2 WIRE SIZE 18 AWG OR 0.75mm2 1.50-3.10 mm [.059-.122 IN] 6 175020-2 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - TE TERMINAL C1__DWG_PN_1_0 3 TE CRIMP SPECIFICATION CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.61+/-0.05 [.063+/-.002] 1.47+/-0.05 [.058+/-.002] 1.41+/-0.05 [.056+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.3 6.8 7.5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 1-1752354-1 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-5 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-1 2168400-8 2168083-2 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 2-1752371-7 240825-1 2-22281-3 1803292-4 1901259-3 1-2079383-1 2-240641-9 1752360-1 240833-1 690482-4 1333216-4 1-2217206-0 5-240641-2 238011-2 2-1633961-3 455888-5 1-456405-5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 11JAN2012 CHK 11JAN2012 APVD 11JAN2012 S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K.HUANG 248 244 243 242 238 192 180 177 176 175 174 164 82 73 71 70 69 67 66 65 64 60 59 57 56 54 53 52 51 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150040 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DATE SEE SHEET 1 - 44.30 DESCRIPTION DWN APVD - - - 0.05 44 D REF D 56 44 15.5 180 243 0.5 3 REF 2 2 244 FEED TYPE 1 16 5 242 177 RAM AND HOLDDOWN SET-UP 1 2 7 73 82 1 69 PNEUMATIC C C 3 1 238 4 2 192 2 41 2 176 175 25 174 70 59 52 54 SEE DETAIL A 51 65 3 A 20 180 64 A 164 57 2 FEED SPRING SETTING POSITION 33 23 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 29 248 33 27 8 1 60 46 31 13 9 1 11 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 11JAN2012 CHK 11JAN2012 APVD 11JAN2012 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150040 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2150040 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC A 4 3 2 LOC PART NUMBER 7- 2150040 -7 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.03 mm [.080] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 5.50-6.50 mm [.217-.256 IN] C TERMINAL APPLICATION SPECIFICATION 114-5119 - TERMINALS APPLIED TE TERMINAL 175020-1 2232957-1 175020-2 C1__DWG_PN_1_1 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 B 1 2 3 4 3 INSULATION DIAMETER RANGE 1.50-3.10 mm [.059-.122 IN] - - - - 6 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 179973-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 179973-6 C1__DWG_PN_4_1 C1__DWG_PN_1_2 WIRE SIZE 18 AWG OR 0.75mm2 TE CRIMP SPECIFICATION 250 POSITIVE REC EX MK-2 TERMINAL NAME: - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 7 - 2 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.61+/-0.05 [.063+/-.002] 1.47+/-0.05 [.058+/-.002] 1.41+/-0.05 [.056+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.3 6.8 7.5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 AMP 4805 REV 31MAR2000 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 3 2 2 2 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 2079383-9 1-1752354-1 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-5 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-1 2168400-8 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 2-1752371-7 240825-1 2-22281-3 1803292-4 1901259-3 2-240641-9 1752360-1 240833-1 690482-4 1333216-4 1-2217206-0 5-240641-2 238011-2 2-1633961-3 455888-5 1-456405-5 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 11JAN2012 CHK 11JAN2012 APVD 11JAN2012 S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K.HUANG 244 243 242 238 192 186 180 177 176 175 174 164 152 144 141 140 82 73 71 70 69 67 66 65 64 59 57 56 54 53 52 51 49 41 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150040 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 35.27 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 0.05 141 D REF D FEED TYPE 56 15.5 140 0.5 7 2 244 16 243 180 REF 3 2 1 5 242 177 RAM AND HOLDDOWN SET-UP 82 PNEUMATIC 1 1 69 238 73 C C 2 3 1 2 4 2 192 41 2 176 25 175 174 A 70 52 59 54 SEE DETAIL A 51 65 3 20 64 180 A 2 164 57 18 67 B FEED SPRING SETTING POSITION 33 23 B 66 DETAIL A CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 13 9 1 11 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 11JAN2012 CHK 11JAN2012 APVD 11JAN2012 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150040 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D