8-2150047-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION 2150047 -2 C 7-2150047-2 C 7- 2150047 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 24DEC2014 KH TE B ECR-19-014235 11SEP2019 FJ TE C ECR-19-015781 16OCT2019 MZ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.57 mm [.062] 3.56 mm [.140] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 187 SERIES POSITIVE LOCK EX TERMINAL NAME: WIRE STRIP LENGTH n 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-5114 (B)114-5125 TERMINALS APPLIED TE TERMINAL (A) 173722-1 22 AWG OR 0.30mm2 24 AWG OR 0.20mm2 26 AWG OR 0.15mm2 1.30-3.60 mm [.051-.142 IN] - - 5 6 (B) 175032-1 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - TE TERMINAL C1__DWG_PN_1_0 WIRE SIZE 20 AWG OR 0.50mm2 5 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 1.04+/-0.05 [.041+/-.002] 1.01+/-0.05 [.040+/-.002] 0.94+/-0.05 [.037+/-.002] 0.90+/-0.05 [.035+/-.002] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.0 7.2 8.0 8.5 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 8 1 2 3 B 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL LUBRICANT IS RECOMMENDED. 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 8 9 9 CUT TO LENGTH AT ASSEMBLY. LOCATE THE FEED FINGER AT THE END OF THE INSULATION BARREL TO PROPERLY FEED THE TERMINAL. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 4 4 - 1 1 - 1 1 - - - 1 1 1 2 1 - 1 1 - 1 1 - 1 1 1 2 1 - 1 1 1 2 1 2119641-1 2119082-3 2079764-1 2119083-1 2844940-3 1-18028-0 1752354-8 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-8 2168083-2 5-18022-5 2168400-4 2168083-3 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-6 1-2079383-1 1752360-1 240644-1 690482-6 1333214-3 2217206-4 3-240641-5 238011-2 1803017-9 455888-6 3-456403-4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07FEB2012 CHK 07FEB2012 APVD 07FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 180 177 176 175 174 164 84 82 71 70 67 66 65 64 60 59 57 56 54 53 52 51 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .062 BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150047 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 44 44.61 DATE DWN APVD - - - REF FEED TYPE 0.05 D D 44 2 56 1 8 7 17.8 180 243 0.5 3 REF 2 PNEUMATIC 5 244 177 242 238 RAM AND HOLDDOWN SET-UP 82 1 C A 1 59 SEE DETAIL A C 2 3 1 4 192 2 41 2 2 51 70 176 54 175 9 FEED SPRING SETTING POSITION 174 52 20 65 3 164 A 180 2 64 57 DETAIL A 33 23 18 67 B B 66 84 CAM POSITION 5 30mm STROKE 29 248 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07FEB2012 CHK 07FEB2012 APVD 07FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150047 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2150047 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC A 4 3 2 LOC PART NUMBER 7- 2150047 -7 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.57 mm [.062] 3.56 mm [.140] APPL INSTRUCTIONS 408-35043 - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 2 - - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 7 - 2 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 187 SERIES POSITIVE LOCK EX TERMINAL NAME: WIRE STRIP LENGTH n 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-5114 (B)114-5125 TERMINALS APPLIED TE TERMINAL (A) 173722-1 5 (B) 175032-1 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 1.30-3.60 mm [.051-.142 IN] - - - - 6 TE TERMINAL C1__DWG_PN_1_0 3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 5 WIRE SIZE 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 24 AWG OR 0.20mm2 26 AWG OR 0.15mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.04+/-0.05 [.041+/-.002] 1.01+/-0.05 [.040+/-.002] 0.94+/-0.05 [.037+/-.002] 0.90+/-0.05 [.035+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.0 7.2 8.0 8.5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 8 9 B 1 2 3 4 5 6 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 8 9 1 1 CUT TO LENGTH AT ASSEMBLY. 1 LOCATE THE FEED FINGER AT THE END OF THE INSULATION BARREL TO PROPERLY FEED THE TERMINAL. 1 1 1 A 2119082-3 2079764-1 2119083-1 2844940-3 1-18028-0 2079383-9 1752354-8 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-8 5-18022-5 2168400-4 2168083-3 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-6 1752360-1 240644-1 690482-6 1333214-3 2217206-4 3-240641-5 238011-2 1803017-9 455888-6 3-456403-4 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07FEB2012 CHK 07FEB2012 APVD 07FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 180 177 176 175 174 164 152 144 141 140 84 82 71 70 67 66 65 64 59 57 56 54 53 52 51 49 41 33 31 29 27 25 24 23 22 20 18 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .062 BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150047 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 35.58 0.05 141 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF D D 56 17.8 140 0.5 244 1 7 2 243 180 REF 3 2 8 5 242 PNEUMATIC 177 RAM AND HOLDDOWN SET-UP 238 82 1 1 A C 2 3 C 59 SEE DETAIL A 1 4 192 2 41 2 2 70 176 54 175 174 52 20 A 180 164 57 2 33 23 DETAIL A 18 67 B 9 FEED SPRING SETTING POSITION 64 65 3 51 B 66 84 CAM POSITION 5 30mm STROKE 152 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07FEB2012 CHK 07FEB2012 APVD 07FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150047 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C