7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
F
7-2150052-2
F
7- 2150052 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150052 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
D
ECR-19-012380
07AUG2019
MZ
YY
E
ECR-19-012971
19AUG2019
FJ
TE
E1
ECR-19-013984
06SEP2019
FJ
TE
F
ECR-20-011779
20AUG2020
FZ
GB
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
OV
2.54 mm [.100]
3.05 mm [.120]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.50-6.50 mm [.217-.256 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
346102-2
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
1
B
2
3
4
5
5
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.89+/-0.05 [.074+/-.002]
1.82+/-0.05 [.072+/-.002]
1.75+/-0.05 [.069+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5
C1__DWG_PN_4_1
4.7
5.4
6.0
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
7
346102-4
C1__DWG_PN_1_1
1.40-2.10 mm [.055-.083 IN]
-
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
2
2
- REF REF
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
1
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2119641-1
2119082-8
2079764-1
2119083-1
2844940-4
1-18028-0
1-2168083-1
994970-2
2119955-2
455888-8
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2168400-4
2168083-8
5018030-1
986965-8
2063961-9
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-6
1752371-1
2-22281-3
1633168-1
1-464452-6
2-1901696-7
2-1901695-7
1-2079383-1
4-240641-6
240644-1
690482-4
1333218-8
4-690474-5
2-240641-7
238011-2
1803139-2
1-455888-6
456421-1
1
1
1
1
1
1
2
1
1
1
1
2
1
2
1
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
09FEB2012
CHK
09FEB2012
APVD
09FEB2012
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
K.HUANG
248
244
243
242
238
192
189
164
84
82
71
70
67
66
60
59
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
21
20
19
18
17
16
11
10
9
8
7
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, SKT HD CAP, RoHS, M3 X 6
COUNTER, MAGNETIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150052
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
D
43.99
DATE
DWN
APVD
-
-
-
0.05
44
D
REF
1
FEED TYPE
56
7
243
RAM SET-UP
2
3
44
244
2
16
5
242
82
1
1
C
PNEUMATIC
C
2
3
238
1
4
70
192
41
A
54
59
25
SEE DETAIL A
21
20
2
A
164
51
19
189
57
67
FEED SPRING
SETTING POSITION
33
18
B
66
B
24
DETAIL A
CAM POSITION
30mm STROKE
29
248
33
27
8
1
60
46
31
9
1
11
1
17
53
33
22
84
5
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
09FEB2012
CHK
09FEB2012
APVD
09FEB2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150052
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150052 -2
F
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
3
2
LOC
PART
NUMBER
7- 2150052 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
OV
2.54 mm [.100]
3.05 mm [.120]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.50-6.50 mm [.217-.256 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
346102-2
5
346102-4
C1__DWG_PN_1_1
INSULATION DIAMETER RANGE
1.40-2.10 mm [.055-.083 IN]
-
-
-
-
3
7
TE TERMINAL
C1__DWG_PN_1_0
- 1
- 1
- 1
- 1
- 1
- 2
- 4
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 1
- - 1
1 1
- 1
- 1
- 1
1 1
- 1
1 1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
C1__DWG_PN_4_1
5
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
B
1
2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.89+/-0.05 [.074+/-.002]
1.82+/-0.05 [.072+/-.002]
1.75+/-0.05 [.069+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
4.7
5.4
6.0
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
3
5
4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
A
2119082-8
2079764-1
2119083-1
2844940-4
1-18028-0
1-2168083-1
2079383-9
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
2119955-2
455888-8
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2168400-4
2168083-8
5018030-1
986965-8
2063961-9
18023-9
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-6
1752371-1
2-22281-3
1633168-1
1-464452-6
2-1901696-7
2-1901695-7
4-240641-6
240644-1
690482-4
1333218-8
4-690474-5
2-240641-7
238011-2
1803139-2
1-455888-6
456421-1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
1
2
1
2
1
4
2
2
2
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
09FEB2012
CHK
09FEB2012
APVD
09FEB2012
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
K.HUANG
244
243
242
238
192
189
186
164
152
144
141
140
84
82
71
70
67
66
59
57
56
54
53
51
49
41
33
31
29
27
25
24
22
21
20
19
18
16
11
10
9
8
7
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, SKT HD CAP, RoHS, M3 X 6
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150052
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
140 REF
D
34.96
D
0.05
FEED TYPE
1
140
244
7
2
243
RAM SET-UP
3
2
56
16
242
5
82
C
PNEUMATIC
1
1
C
2
3
238
1
4
192
70
41
A
54
25
59
SEE DETAIL A
21
51
20
A
2
57
164
189
FEED SPRING
SETTING POSITION
33
67
19
B
B
18
66
24
DETAIL A
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
9
1
11
1
186
53
33
22
84
5
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
09FEB2012
CHK
09FEB2012
APVD
09FEB2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150052
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F