8-2150053-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2150053 -2 G FINE CRIMP HEIGHT ADJUST 7-2150053-2 G 7- 2150053 -7 A PNEUMATIC AND CRIMP TOOLING KIT A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE DWN APVD D2 ECR-18-015886 08OCT2018 KH CT E ECR-19-011869 27JUL2019 TB TE F ECR-19-018138 20NOV2019 FZ RK G ECR-21-005746 26MAY2021 FZ RK PNEUMATIC PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 3.30 mm [.130] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RING TONGUE TERMINAL NAME: WIRE STRIP LENGTH n 6.00-6.00 mm [.236-.236 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 346103-1 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 1 2 B 5 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.40+/-0.05 [.094+/-.002] 2.28+/-0.05 [.090+/-.002] 2.16+/-0.05 [.085+/-.002] C1__DWG_PN_3_0 346103-3 C1__DWG_PN_3_1 TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.4 9.0 9.8 C1__DWG_PN_4_1 7 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 346103-4 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 7 346103-2 C1__DWG_PN_1_1 2.10-3.10 mm [.083-.122 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 TERMINAL LUBRICANT IS RECOMMENDED. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 4 4 - 1 1 - 1 1 - - - 1 1 1 2 1 - 1 1 - 1 1 - 1 1 1 2 1 - 1 1 1 2 1 -77 -72 -2 - 1 1 1 1 1 1 1 - 1 1 1 REF 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 4 4 2 2 2 2 2 2 - 1 2 3 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 994970-2 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-9 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1901696-4 1901695-4 1-2079383-1 240641-9 240644-1 690482-5 1333221-4 2217206-8 6-240641-0 238011-2 1-2119785-6 1-455888-3 3-456410-0 PART NO -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 C. MOYER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 164 84 82 71 70 67 66 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .130 BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150053 SCALE 1:1 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 43.60 44 0.05 DESCRIPTION DATE SEE SHEET 1 DWN - - APVD - REF D D 1 56 7 243 3 RAM SET-UP 2 44 244 2 16 5 242 FEED TYPE 82 1 1 PNEUMATIC 2 C 3 4 C 238 1 25 192 41 A 59 51 70 SEE DETAIL A 54 2 A 164 CAM POSITION 20 57 19 33 FEED SPRING SETTING POSITION 67 18 B B 30mm STROKE 66 DETAIL A 248 49 40mm STROKE AIR FEED 29 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 24 84 7 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 C. MOYER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150053 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150053 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150053 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 3.30 mm [.130] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35043 TE CRIMP SPECIFICATION TE TERMINAL TERMINAL DATA: RING TONGUE TERMINAL NAME: WIRE STRIP LENGTH n 6.00-6.00 mm [.236-.236 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 346103-1 5 346103-2 C1__DWG_PN_1_1 2.10-3.10 mm [.083-.122 IN] - - - - - 1 - 1 - 1 - 1 - 1 - 4 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 346103-3 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 346103-4 C1__DWG_PN_3_1 C1__DWG_PN_4_1 7 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.40+/-0.05 [.094+/-.002] 2.28+/-0.05 [.090+/-.002] 2.16+/-0.05 [.085+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.4 9.0 9.8 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 B 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 TERMINAL LUBRICANT IS RECOMMENDED. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A -77 -22 1 1 1 1 1 1 - 1 1 1 4 4 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-9 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1901696-4 1901695-4 240641-9 240644-1 690482-5 1333221-4 2217206-8 6-240641-0 238011-2 1-2119785-6 1-455888-3 3-456410-0 REF 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 4 4 2 2 2 2 2 2 - 1 2 3 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 C. MOYER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 164 152 144 141 140 84 82 71 70 67 66 59 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .130 BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150053 SCALE 1:1 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 34.57 0.05 140 DATE DWN - - APVD - REF D D 56 1 140 244 7 2 243 RAM SET-UP 3 16 242 2 FEED TYPE 5 82 1 C PNEUMATIC 1 C 2 3 4 238 1 25 192 41 A 59 70 51 54 SEE DETAIL A 20 2 A 57 19 33 164 CAM POSITION FEED SPRING SETTING POSITION 67 18 B B 66 30mm STROKE DETAIL A 152 49 AIR FEED 29 33 27 8 1 141 144 31 9 1 11 1 186 53 33 22 24 84 7 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 C. MOYER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150053 SCALE 1:1 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G