8-2150060-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 3 2 LOC REVISION DESCRIPTION FEED TYPE 2150060 -1 2150060 -2 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150060-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150060-2 B 7- 2150060 -7 A B 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 07JAN2014 LG GB B ECR-22-144446 30JUN2022 JWC ROY PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 3 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .250 SERIES FASTON RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.51-5.28 mm [.178-.208 IN] C TERMINAL APPLICATION SPECIFICATION 2.54-4.32 mm [.100-.170 IN] 114-5084 - - - - - TERMINALS APPLIED TE TERMINAL 170213-1 WIRE SIZE 2.00mm2 1.25mm2 0.75mm2 1 2 B 3 4 5 TE TERMINAL C1__DWG_PN_1_0 170213-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 170213-3 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.96+/-0.05 [.077+/-.002] 1.70+/-0.05 [.067+/-.002] 1.60+/-0.05 [.063+/-.002] TE TERMINAL 4.1 W1__DWG_CRIMP_HT_1 7.0 W1__DWG_CRIMP_HT_2 8.1 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 170213-5 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 C1__DWG_PN_4_1 4 W1__FA_SETTING_1 3 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND 1 1 WIRE SIZE. TO ADJUSTMENTS. 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 2 1 1 1 4 2 2 2 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 2 1 2 1 1 1 2 1 2 -77 -72 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF REF 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 4 4 4 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 2 2 2 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 4 4 4 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 -71 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 4 2 2 2 1 1 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 2 1 1 1 1 1 1 1 1 1 2119641-1 2119082-6 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-4 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-1 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-1 986965-8 1-5018030-0 2063961-1 1-1752354-3 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901259-6 1-2079383-1 240641-9 1752360-1 240644-1 1-240645-1 240642-1 5-1729419-0 8-240651-7 4-240641-6 238011-2 4-1633962-1 455888-8 2-456408-0 PART NO DWN 09FEB2012 CHK 09FEB2012 APVD 09FEB2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 177 176 175 174 164 82 73 71 70 69 67 66 65 60 59 58 57 56 54 53 52 51 50 49 48 47 46 44 41 33 31 29 27 25 24 22 20 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150060 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 44.25 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF FEED TYPE 0.05 MECHANICAL D 1 44 18.5 50 0.5 243 3 REF 2 56 A 7 2 59 16 244 D 239 5 177 242 RAM AND HOLDDOWN SET-UP 58 82 1 73 PNEUMATIC 1 69 C C 2 3 238 1 2 4 2 41 2 176 25 175 70 174 A 54 52 59 65 3 SEE DETAIL A 20 50 A 164 51 2 57 33 FEED SPRING SETTING POSITION 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 13 9 10 11 1 17 53 33 22 24 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09FEB2012 CHK 09FEB2012 APVD 09FEB2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150060 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150060 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150060 -7 A CRIMP TOOLING KIT - B 3 2 LOC PART NUMBER 2- 2150060 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 3 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .250 SERIES FASTON RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.51-5.28 mm [.178-.208 IN] C TERMINAL APPLICATION SPECIFICATION 2.54-4.32 mm [.100-.170 IN] 114-5084 - - - - - TERMINALS APPLIED TE TERMINAL 170213-1 WIRE SIZE 2.00mm2 1.25mm2 0.75mm2 TE TERMINAL C1__DWG_PN_1_0 170213-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 170213-3 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.96+/-0.05 [.077+/-.002] 1.70+/-0.05 [.067+/-.002] 1.60+/-0.05 [.063+/-.002] TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 170213-5 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 4.1 7.0 8.1 C1__DWG_PN_4_1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 3 B 1 2 3 4 5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND A 1 WIRE SIZE. TO ADJUSTMENTS. 1 AMP 4805 REV 31MAR2000 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 4 2 2 2 1 1 1 3 1 1 8 2 2 1 2 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2119082-6 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 455888-4 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-1 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-1 986965-8 1-5018030-0 2063961-1 1-1752354-3 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901259-6 240641-9 1752360-1 240644-1 1-240645-1 240642-1 5-1729419-0 8-240651-7 4-240641-6 238011-2 4-1633962-1 455888-8 2-456408-0 1 -77 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 1 1 - - 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 1 - 1 - 1 1 - 1 2 - - 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 - - - 1 1 - 1 1 1 1 1 - 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09FEB2012 CHK 09FEB2012 APVD 09FEB2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 177 176 175 174 164 152 144 142 141 140 82 73 71 70 69 67 66 65 59 58 57 56 54 53 52 51 50 49 48 41 33 31 29 27 25 24 22 20 18 16 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150060 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 35.21 0.05 140 DATE DWN APVD - - - FEED TYPE REF MECHANICAL D 18.54 140 0.50 1 2 3 2 239 16 243 REF 58 5 242 A 59 7 244 50 56 D 177 RAM AND HOLDDOWN SET-UP PNEUMATIC 82 1 C 1 C 73 2 3 238 25 69 2 1 4 2 41 2 176 70 175 54 174 A 59 SEE DETAIL A 52 20 65 3 A 50 2 51 57 33 164 18 67 B FEED SPRING SETTING POSITION B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 144 141 31 13 9 10 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09FEB2012 CHK 09FEB2012 APVD 09FEB2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150060 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B