8-2150069-6

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150069-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150069-2 D 7- 2150069 -7 A D 3 2 LOC 2150069 -1 2150069 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-17-008859 19JUNE2017 TB TE C ECR-18-016631 20OCT2018 TB TE D ECR-21-006510 27JUN2021 TB RK D1 ECR-21-006792 09JUL2021 FZ RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.05 mm [.120] 4.57 mm [.180] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RING TERMINAL NAME: WIRE STRIP LENGTH n 2.79-3.56 mm [.110-.140 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 41330 41333-4 41560 WIRE SIZE 14 AWG 16 AWG 18 AWG 1 B 2 3 4 5 C1__DWG_PN_1_2 1217160-1 C1__DWG_PN_1_3 3.05-4.32 mm [.120-.170 IN] - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 41333 41558-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.96+/-0.05 [.077+/-.002] 1.73+/-0.05 [.068+/-.002] 1.60+/-0.05 [.063+/-.002] C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_3_2 41332-1 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_1 C1__DWG_PN_4_2 41332-5 C1__DWG_PN_3_3 W1__DWG_CRIMP_HT_1 C1__DWG_PN_4_0 41333-2 41559 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 5 5 41332 41558 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - TE TERMINAL C1__DWG_PN_1_0 3 6.9 9.4 10.7 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. C1__DWG_PN_4_3 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 - 1 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 2 1 2 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2 2 1 1 - 1 2 2 1 1 2119641-1 2119082-6 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 994970-2 2119955-2 455888-7 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 2063961-9 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-2 2-22281-3 1803292-4 1901696-3 1901695-3 1-2079383-1 2-240641-8 1-240644-1 1-240645-6 240642-1 5-1633384-2 2-691157-6 4-240641-8 238011-3 4-1633962-0 5-1633730-0 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 4 2 2 2 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22JUL2013 CHK 22JUL2013 APVD 22JUL2013 L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K.HUANG 248 244 243 242 239 238 192 164 84 82 73 71 70 67 66 60 59 58 57 56 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SHEAR SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150069 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 43.9 REF DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 0.05 MECHANICAL D 1 44 RAM SET-UP 243 3 2 244 56 A 7 2 239 59 16 5 242 D 58 82 1 PNEUMATIC 1 73 C 3 C 1 4 238 192 41 A 25 59 70 SEE DETAIL A 54 164 20 2 A 51 57 33 FEED SPRING SETTING POSITION 19 67 18 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 60 46 31 9 1 10 11 1 17 53 33 22 24 84 5 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22JUL2013 CHK 22JUL2013 APVD 22JUL2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150069 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150069 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150069 -7 A CRIMP TOOLING KIT - D 3 2 LOC PART NUMBER 2- 2150069 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.05 mm [.120] 4.57 mm [.180] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RING TERMINAL NAME: WIRE STRIP LENGTH n 2.79-3.56 mm [.110-.140 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 41330 41333-4 41560 WIRE SIZE 14 AWG 16 AWG 18 AWG B 1 2 41332 41558 C1__DWG_PN_1_1 C1__DWG_PN_1_2 1217160-1 C1__DWG_PN_1_3 INSULATION DIAMETER RANGE 3.05-4.32 mm [.120-.170 IN] - - - - 5 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 41333 41558-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.96+/-0.05 [.077+/-.002] 1.73+/-0.05 [.068+/-.002] 1.60+/-0.05 [.063+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 41332-1 C1__DWG_PN_3_3 TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_1 6.9 9.4 10.7 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_2 41332-5 3 5 C1__DWG_PN_4_0 41333-2 41559 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 C1__DWG_PN_4_3 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - - 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 - - - 1 1 - 1 1 1 1 1 - - 1 1 1 2119082-6 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 2119955-2 455888-7 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 2063961-9 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-2 2-22281-3 1803292-4 1901696-3 1901695-3 2-240641-8 1-240644-1 1-240645-6 240642-1 5-1633384-2 2-691157-6 4-240641-8 238011-3 4-1633962-0 5-1633730-0 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 4 2 2 2 1 3 1 1 8 2 2 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22JUL2013 CHK 22JUL2013 APVD 22JUL2013 L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K.HUANG 244 243 242 239 238 192 186 164 152 144 142 141 140 84 82 73 71 70 67 66 59 58 57 56 54 53 51 49 48 41 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SHEAR SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150069 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 34.87 0.05 140 REF DATE DWN APVD - - - FEED TYPE MECHANICAL D RAM SET-UP 140 244 1 2 7 243 3 2 56 242 PNEUMATIC 82 C 239 58 5 1 A 59 16 D 1 C 73 3 238 1 4 A 192 41 59 25 SEE DETAIL A 70 51 54 A 164 20 2 57 33 FEED SPRING SETTING POSITION 19 67 18 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 144 141 31 9 1 10 11 1 186 53 33 22 24 84 5 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22JUL2013 CHK 22JUL2013 APVD 22JUL2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150069 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1