8-2150102-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150102-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150102-2 C 7- 2150102 -7 A C 3 2 LOC 2150102 -1 2150102 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A1 ECR-15-006047 10JUN2015 MR TE B ECR-19-012158 01AUG2019 JAH RK B1 ECR-19-018052 19NOV2019 FZ TE C ECR-21-006909 16JUL2021 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - .120 [3.05 mm] - APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION SPLICE TERMINAL NAME: WIRE STRIP LENGTH n .165-.205 IN [4.19-5.21 mm] C TERMINAL APPLICATION SPECIFICATION 114-2088 - TERMINALS APPLIED TE TERMINAL 60932-2 60932-4 C1__DWG_PN_1_1 - - - - - 4 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 62776-1 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 4 WIRE SIZE 14 AWG 16 AWG 18 AWG 1 2 B 3 4 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.94+/-0.05 [.076+/-.002] 1.73+/-0.05 [.068+/-.002] 1.57+/-0.05 [.062+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.5 7.8 9.7 3 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 A 1 1 1 3 3 3 3 1 1 1 1 1 1 1 1 1 1 REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 4 4 4 4 2 2 2 2 2 2 2 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 4 4 4 4 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 2 2 1 1 3 1 1 1 1 1 1 1 1 2 1 2 2 1 4 2 2 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 2168400-4 2119641-1 2119580-1 2844940-3 1-18028-0 994970-2 2119955-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2063961-1 2168400-4 5018030-1 986965-8 2063961-9 18023-9 2119652-1 2119653-1 2119655-5 1803517-2 1803602-4 1-18028-2 1-2168083-2 2168083-2 690455-2 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901259-4 1-2079383-1 679860-2 690619-5 1803131-2 679858-2 679864-2 679857-2 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 9OCT2013 CHK 9OCT2013 APVD 9OCT2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 264 248 239 238 192 164 84 82 71 70 67 66 59 58 57 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 22 20 18 17 11 10 9 8 6 5 4 3 2 1 SHCS, LOW HEAD, RoHS, M4 X 8 FEED CAM, AIR FEED MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 30) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR PLATE, RETAINING ANVIL, SPLICE TYPE BLADE, SHEAR PLATE, TOOLING WIRE CRIMPER "F" Ocean End Feed Applicator - DRAWING NO 2150102 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 44 REF 44.61 DATE DWN APVD - - - FEED TYPE 0.05 MECHANICAL D 44 2 D A RAM SET-UP 239 59 58 82 5 1 1 1 PNEUMATIC 264 192 C C 41 238 25 3 A 70 59 54 SEE DETAIL A 20 A 164 51 57 2 33 FEED SPRING SETTING POSITION 67 B B 18 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 46 31 8 1 9 11 1 17 53 33 22 24 84 4 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 9OCT2013 CHK 9OCT2013 APVD 9OCT2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150102 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150102 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150102 -7 A CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2150102 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - .120 [3.05 mm] - APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION SPLICE TERMINAL NAME: WIRE STRIP LENGTH n .165-.205 IN [4.19-5.21 mm] C TERMINAL APPLICATION SPECIFICATION 114-2088 - TERMINALS APPLIED TE TERMINAL 60932-2 - - - - 4 60932-4 C1__DWG_PN_1_1 - - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 62776-1 C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_3_1 - WIRE SIZE 14 AWG 16 AWG 18 AWG CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.94+/-0.05 [.076+/-.002] 1.73+/-0.05 [.068+/-.002] 1.57+/-0.05 [.062+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.5 7.8 9.7 4 3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 2 B 3 4 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL LUBRICANT IS RECOMMENDED. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 1 1 - 1 A 1 3 3 1 1 1 1 4 4 REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 4 4 2 2 2 2 1 1 2 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2168400-4 2119580-1 2844940-3 1-18028-0 2079383-9 994970-2 2119641-2 2119653-2 2119655-6 1803518-2 2119955-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2063961-1 2168400-4 5018030-1 986965-8 2063961-9 18023-9 2119652-1 1803602-4 1-18028-2 1-2168083-2 2168083-2 690455-2 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901259-4 679860-2 690619-5 1803131-2 679858-2 679864-2 679857-2 3 1 1 1 4 1 1 1 1 1 1 1 1 2 1 2 2 1 4 2 2 1 3 1 1 8 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PART NO DWN 9OCT2013 CHK 9OCT2013 APVD 9OCT2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 264 239 238 192 186 164 152 142 141 140 84 82 71 70 67 66 59 58 57 54 53 51 49 48 41 33 31 29 27 25 24 22 20 18 11 10 9 8 6 5 4 3 2 1 SHCS, LOW HEAD, RoHS, M4 X 8 MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 30) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR PLATE, RETAINING ANVIL, SPLICE TYPE BLADE, SHEAR PLATE, TOOLING WIRE CRIMPER "F" Ocean End Feed Applicator - DRAWING NO 2150102 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 35.58 DWN APVD - - - FEED TYPE 140 REF 0.05 DATE MECHANICAL D 140 D 2 A 59 239 RAM SET-UP 58 82 5 1 57 C PNEUMATIC 1 1 C 192 238 41 25 3 70 A 58 54 SEE DETAIL A 51 20 164 A 57 2 33 FEED SPRING SETTING POSITION 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 141 31 8 1 9 11 1 186 53 33 22 24 84 4 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 9OCT2013 CHK 9OCT2013 APVD 9OCT2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150102 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C