7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
B
FINE CRIMP HEIGHT ADJUST
2
SET UP GAUGE
2119599-2
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
4
NONE
CRIMP TOOLING KIT
-
4
MECHANICAL FEED
PNEUMATIC FEED
-
2119950-1
2119792-1
2119951-1
-
1901697-1
2161326-1
8- 2150164 -5
-
2119949-1
8- 2150164 -4
2063961-1
2119951-1
5-18022-5
1901697-1
2161326-1
8- 2150164 -5
-
2119949-1
8- 2150164 -4
2063961-1
2119950-1
5-18022-5
2119792-1
-
-
-
-
-
-
-
-
-
2119653-1
-
-
2119653-1
2119641-1
-
-
-
-
-
-
-
2119641-1
-
-
-
-
TE TERMINAL
-
-
-
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
-
(QUANTITY 2)
-
6
-
2063440-1
-
-
-
TE CRIMP SPECIFICATION
.250 SERIES RECEPTACLE, SEALED
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.80-4.82 mm [.189-.190 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-5082
-
INSULATION DIAMETER RANGE
2.50-4.10 mm [.098-.161 IN]
-
-
-
6
-
TERMINALS APPLIED
TE TERMINAL
171632-1
171632-2
WIRE
SIZE
3.00mm2
2.00mm2
1.25mm2
B
TE TERMINAL
C1__DWG_PN_1_0
171632-3
171632-4
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
171632-5
7-171632-4
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.93+/-0.05 [.076+/-.002]
1.62+/-0.05 [.064+/-.002]
1.42+/-0.05 [.056+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_4_0
172747-1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_3_2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TE SEAL
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
4.3
8.0
10.0
6
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
6
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
2150164
2150164
2150164
2150164
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
& 242.
A
REVISIONS
DIST
66
P
LTR
2063440-1
F
O
5.84 mm [.230]
LOC
1
PART NUMBERS REQUIRED
TYPE
APPLICATOR INSTRUCTIONS
408-10390
C
SMART APPLICATOR
SERVO
LATCH PLATE 12
2150164 -7
3.30 mm [.130]
TERMINAL DATA:
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
B
7- 2150164 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150164 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2150164 -5
WIRE
INSUL
DESCRIPTION
B
2150164 -2
CRIMP
4
20
REVISION
2150164 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
& 242.
-
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2 -1
1
1
1
1
1
1
1
2168083-8
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
PART NO
DESCRIPTION
261
260
252
250
249
248
247
ITEM
NO
1
1
1
1
1
- 1 - 1 1 1
- - 1 - - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 - 1 1 1 1 1
- - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
8
1
2
1
2
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 4 of 4)
1
-77 -7 -6 -5 -2 -1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
YY
SX
A
RELEASED
17SEP2012
YY
SX
B
ECR-14-004956
08APR2014
YY
UG
27FEB2012
APVD
27FEB2012
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
246
245
244
243
242
240
239
238
213
183
177
176
175
174
172
166
164
163
137
135
133
82
71
70
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
18
17
16
13
11
10
9
8
7
5
4
3
2
1
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, SPECIAL
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
CHK
S.XI
APVD
27FEB2012
27FEB2012
G.BAILEY
DWN
DEVELOPMENT
DWN
Y.YIN
DATE
1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-3
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1-1752354-2
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1901259-6
1-2079383-1
5-240641-4
1752360-1
240644-9
6-690482-0
1333295-1
2217206-7
240641-3
2-238009-9
1-1803018-4
1-455888-2
1-456410-5
1
DESCRIPTION
Ocean End Feed
Applicator
-
DRAWING NO
2150164
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
6
40
44
245
REF
FEED TYPE
62
6
MECHANICAL
38
D
39
15.95
[0.628]
247
260
246
252
7
245
35
7
44
50
243
REF
6
HOLDDOWN SET-UP
2
244
2
2
1
2
56
A
7
2
166
58
177
8
239
59
16
5
242
D
63
82
1
C
PNEUMATIC
1
2
3
C
238
1
2
4
2
41
2
249
176
250
70
175
2
A
54
174
137
55
52
163
65
6
172
10
50
A
164
20
2
51
57
33
18
67
SERVO
LATCH PLATE
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
261
31
13
9
1
11
1
17
53
33
25
22
24
248
48
4
133
135
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27FEB2012
CHK
27FEB2012
APVD
27FEB2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150164
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
B
FINE CRIMP HEIGHT ADJUST
2- 2150164 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
2
SET UP GAUGE
2119599-2
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
TE TERMINAL
2119950-1
2119792-1
2119951-1
-
1901697-1
2161326-1
8- 2150164 -5
-
2119949-1
8- 2150164 -4
2063961-1
2119951-1
5-18022-5
1901697-1
2161326-1
8- 2150164 -5
-
2119949-1
8- 2150164 -4
2063961-1
2119950-1
5-18022-5
2119792-1
-
-
-
-
-
-
2119641-2
-
2119653-2
-
2119653-2
2119641-2
-
-
-
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
(QUANTITY 2)
6
-
-
2063440-1
-
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.80-4.82 mm [.189-.190 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-5082
-
INSULATION DIAMETER RANGE
2.50-4.10 mm [.098-.161 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
171632-1
171632-2
WIRE
SIZE
3.00mm2
2.00mm2
1.25mm2
TE TERMINAL
C1__DWG_PN_1_0
171632-3
171632-4
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
171632-5
7-171632-4
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.93+/-0.05 [.076+/-.002]
1.62+/-0.05 [.064+/-.002]
1.42+/-0.05 [.056+/-.002]
C1__DWG_PN_3_1
TE SEAL
C1__DWG_PN_4_0
172747-1
C1__DWG_PN_4_1
C1__DWG_PN_3_2
6
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
4.3
8.0
10.0
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
6
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150164 -4
2150164 -4
2150164 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 153.
13
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
& 242.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
.250 SERIES RECEPTACLE, SEALED
TERMINAL NAME:
A
REVISIONS
DIST
PART NUMBERS REQUIRED
F
O
5.84 mm [.230]
LOC
1
-
TYPE
APPLICATOR INSTRUCTIONS
408-10390
C
FINE CRIMP HEIGHT ADJUST
2- 2150164 -5
3.30 mm [.130]
TERMINAL DATA:
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2150164 -7
WIRE
INSUL
DESCRIPTION
B
2- 2150164 -2
CRIMP
4
20
REVISION
2- 2150164 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1
1
1
1
1
2168083-8
2119782-1
2119640-1
2079988-1
1-22279-3
PART NO
SCR, SKT HD CAP, RoHS, M4 X 16
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
DESCRIPTION
261
251
250
249
246
ITEM
NO
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
4
2
2
2
2
1
1
1
3
1
1
1
1
1
8
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-3
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1-1752354-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1901259-6
5-240641-4
1752360-1
240644-9
6-690482-0
1333295-1
2217206-7
240641-3
2-238009-9
1-1803018-4
1-455888-2
1-456410-5
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 - 1 1 1 1
- - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27FEB2012
CHK
27FEB2012
APVD
27FEB2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
240
239
238
213
186
183
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
82
71
70
67
66
65
63
62
59
58
57
56
55
54
53
52
51
50
49
48
41
40
39
38
33
31
29
27
25
24
22
20
18
16
13
11
10
9
8
7
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, SPECIAL
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150164
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
62
FEED TYPE
38
REF
MECHANICAL
39
D
7
7
16.04
[ 0.631 ]
50
145
153
246
139
2
2
1
140
244
6
2
56
7
2
243
REF
242
59
239
58
5
177
8
166
63
82
1
PNEUMATIC
1
2
3
A
16
HOLDDOWN SET-UP
C
D
2
1
2
4
41
2
C
238
176
249
250
175
2
70
174
A
54
52
137
55
163
172
65
6
20
10
50
A
2
51
57
33
164
SERVO
LATCH PLATE
18
67
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141 144
261
31
13
9
1
11
1
186
53
33
25
22
24
4
133
135
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27FEB2012
CHK
27FEB2012
APVD
27FEB2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150164
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B