8-2150182-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 3 2 LOC H FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150182-1 H MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150182-2 H 7- 2150182 -7 C FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2150182 -1 2150182 -2 H 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD E ECR-17-010152 12JULY2017 TB TE F ECR-18-012660 09AUG2018 MZ KZ G ECR-20-017207 10DEC2020 JWC TE H ECR-22-150593 26AUG2022 FJ JAH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.40 mm [.055] 2.29 mm [.090] APPL INSTRUCTIONS 408-35043 3 3 TE TERMINAL TERMINAL DATA: .110 SER.FASTON REC. TERMINAL NAME: WIRE STRIP LENGTH n 3.90-4.70 mm [.154-.185 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-3118 (B)114-20109 TERMINALS APPLIED TE TERMINAL (A) 160724-1 (A) 160724-2 (B) 5-160315-2 (A) 881505-1 (A) 881505-5 WIRE SIZE 0.50mm2 0.40mm2 0.30mm2 1 2 B 3 4 5 6 TE CRIMP SPECIFICATION (B) 5-160303-1 (B) 5-160303-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 5-160303-3 C1__DWG_PN_1_3 (B) 5-160303-6 (B) 5-160303-7 C1__DWG_PN_1_4 C1__DWG_PN_1_5 1.30-2.00 mm [.051-.079 IN] (B) 5-160303-9 - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 (A)114-3118 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 TE TERMINAL C1__DWG_PN_3_0 (B) 6-160303-2 (B) 6-160303-4 (B) 5-160316-1 (B) 5-160316-2 (B) 5-160316-3 (B) 6-160316-4 1.09+/-0.05 [.043+/-.002] 0.97+/-0.05 [.038+/-.002] 0.91+/-0.05 [.036+/-.002] C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 (A) 160366-1 (A) 160366-2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 (A) 160366-4 TE TERMINAL (A) 160173-1 (A) 160173-7 - C2__DWG_PN_2_1 TE TERMINAL C2__DWG_PN_3_0 (A) 160173-4 C2__DWG_PN_3_1 TE TERMINAL TE TERMINAL (C) 5-160303-2 C2__DWG_PN_4_0 (A) 160173-6 C2__DWG_PN_4_1 INSULATION DIAMETER RANGE 6 TERMINALS APPLIED (A) 160173-2 C2__DWG_PN_1_1 TERMINAL APPLICATION SPECIFICATION 5 C2__DWG_PN_2_0 n 3.90-4.70 mm [.154-.185 IN] - - TE TERMINAL C2__DWG_PN_1_0 WIRE STRIP LENGTH 1.30-2.00 mm [.051-.079 IN] - .110 SER.FASTON REC. TERMINAL NAME: INSULATION DIAMETER RANGE TE CRIMP SPECIFICATION - 5 - - - 5 TE TERMINAL C3__DWG_PN_1_0 1.30-2.00 mm [.051-.079 IN] C3__DWG_PN_2_0 TE TERMINAL C3__DWG_PN_3_0 TE TERMINAL C3__DWG_PN_4_0 C3__DWG_PN_1_1 C2__DWG_PN_1_2 C1__DWG_PN_4_3 (A) 160366-6 (A) 881504-1 C1__DWG_PN_4_4 C1__DWG_PN_4_5 (A) 881504-5 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION - - n 3.90-4.70 mm [.154-.185 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .110 SER.FASTON REC. TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: C1__DWG_PN_4_6 WIRE SIZE 4 5.2 6.3 7.0 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 0.50mm2 0.40mm2 0.35mm2 0.30mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 1.09+/-0.05 [.043+/-.002] 0.97+/-0.05 [.038+/-.002] 0.94+/-0.05 [.037+/-.002] 0.91+/-0.05 [.036+/-.002] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 5.2 6.3 6.6 7.0 WIRE SIZE 4 W2__FA_SETTING_1 0.35mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 0.95+/-0.03 [.037+/-.001] W3__DWG_CRIMP_HT_1 6.7 4 W3__FA_SETTING_1 W2__FA_SETTING_2 W2__FA_SETTING_3 W2__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. REQUIREMENT. THIS A TE ACCORDING TO *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 1 1 SPECIFIC 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 1 1 4 1 2 1 2 1 1 1 2 2 1 1 1 2 1 2 1 2 1 2 1 3 2 2 2 1 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 1 1 4 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 - 2 - 1 3 3 2 2 2 2 2 2 1 1 1 1 2 - 1 - 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 4 4 1 1 2 2 1 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 2119641-1 2119082-8 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 1752354-1 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119955-2 455888-9 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 2168083-2 5-18022-5 2063961-6 2168400-4 1-2168083-0 5018030-1 986965-8 1-5018030-0 1-2063961-1 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-9 240825-6 2-22281-3 1803292-1 1803152-3 1803151-3 1-2079383-1 240833-6 1-240645-1 690796-2 1333213-1 240651-9 240641-8 238011-2 3-1633961-2 3-1633730-2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 3 2 2 2 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 180 177 176 175 174 164 84 82 71 70 67 66 65 64 60 59 58 57 56 54 53 52 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 19 18 17 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE-FRONT SHEAR MINI APPLICATOR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150182 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 44 44.61 DATE DWN APVD - - - REF FEED TYPE 0.05 MECHANICAL D 1 44 15.9 0.5 243 180 REF 3 2 56 A 7 2 244 177 RAM AND HOLDDOWN SET-UP 239 59 5 242 D 58 82 1 1 PNEUMATIC C C 238 3 1 176 2 4 175 2 192 41 25 2 70 174 54 52 19 59 65 3 A SEE DETAIL A 20 180 A 2 51 64 164 57 23 33 67 FEED SPRING SETTING POSITION 18 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 1 10 11 1 17 53 33 22 24 84 5 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150182 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150182 -1 H FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150182 -7 C CRIMP TOOLING KIT - H 3 2 LOC PART NUMBER 2- 2150182 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.40 mm [.055] 2.29 mm [.090] APPL INSTRUCTIONS 408-35043 3 3 TE TERMINAL TERMINAL DATA: .110 SER.FASTON REC. TERMINAL NAME: WIRE STRIP LENGTH n 3.90-4.70 mm [.154-.185 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-3118 (B)114-20109 TERMINALS APPLIED TE TERMINAL (A) 160724-1 (A) 160724-2 (B) 5-160315-2 (A) 881505-1 (A) 881505-5 WIRE SIZE 0.50mm2 0.40mm2 0.30mm2 B 1 2 3 4 5 6 TE CRIMP SPECIFICATION (B) 5-160303-1 (B) 5-160303-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 5-160303-3 C1__DWG_PN_1_3 (B) 5-160303-6 (B) 5-160303-7 C1__DWG_PN_1_4 C1__DWG_PN_1_5 1.30-2.00 mm [.051-.079 IN] - - - (B) 5-160303-9 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_0 (B) 6-160303-2 (B) 6-160303-4 (B) 5-160316-1 (B) 5-160316-2 (B) 5-160316-3 (B) 6-160316-4 1.09+/-0.05 [.043+/-.002] 0.97+/-0.05 [.038+/-.002] 0.91+/-0.05 [.036+/-.002] C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 TE TERMINAL (A)114-3118 - W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 (A) 160173-2 C2__DWG_PN_1_1 - - - TERMINAL APPLICATION SPECIFICATION C2__DWG_PN_2_1 TE TERMINAL C2__DWG_PN_3_0 (A) 160173-4 C2__DWG_PN_3_1 TE TERMINAL C2__DWG_PN_4_0 (A) 160173-6 C2__DWG_PN_4_1 TE TERMINAL (C) 5-160303-2 INSULATION DIAMETER RANGE 6 TERMINALS APPLIED C2__DWG_PN_2_0 n 3.90-4.70 mm [.154-.185 IN] 5 TE TERMINAL C2__DWG_PN_1_0 WIRE STRIP LENGTH 1.30-2.00 mm [.051-.079 IN] - .110 SER.FASTON REC. TERMINAL NAME: INSULATION DIAMETER RANGE TE CRIMP SPECIFICATION - - - - 5 TE TERMINAL C3__DWG_PN_1_0 1.30-2.00 mm [.051-.079 IN] C3__DWG_PN_2_0 TE TERMINAL TE TERMINAL C3__DWG_PN_3_0 5 C3__DWG_PN_4_0 C3__DWG_PN_1_1 C2__DWG_PN_1_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 (A) 881504-5 7.0 (A) 160173-7 C1__DWG_PN_4_2 (A) 160366-6 (A) 881504-1 6.3 (A) 160173-1 C1__DWG_PN_4_1 (A) 160366-4 5.2 TE TERMINAL C1__DWG_PN_4_0 (A) 160366-1 (A) 160366-2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C1__DWG_PN_2_0 n 3.90-4.70 mm [.154-.185 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .110 SER.FASTON REC. TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: C1__DWG_PN_4_6 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 0.50mm2 0.40mm2 0.35mm2 0.30mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 1.09+/-0.05 [.043+/-.002] 0.97+/-0.05 [.038+/-.002] 0.94+/-0.05 [.037+/-.002] 0.91+/-0.05 [.036+/-.002] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 5.2 6.3 6.6 7.0 WIRE SIZE 4 W2__FA_SETTING_1 0.35mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 0.95+/-0.03 [.037+/-.001] CRIMP HEIGHT REFERENCE SETTING 4 6.7 W3__DWG_CRIMP_HT_1 W2__FA_SETTING_1 W2__FA_SETTING_2 W2__FA_SETTING_3 W2__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 1 REQUIREMENT. THIS A TE ACCORDING TO 1 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 1 SPECIFIC 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 A - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 2 2 - - 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 1 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 - - - 1 1 - 1 1 1 1 1 - - 1 1 1 2119082-8 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 1752354-1 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 2119955-2 455888-9 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 5-18022-5 2063961-6 2168400-4 1-2168083-0 5018030-1 986965-8 1-5018030-0 1-2063961-1 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-9 240825-6 2-22281-3 1803292-1 1803152-3 1803151-3 240833-6 1-240645-1 690796-2 1333213-1 240651-9 240641-8 238011-2 3-1633961-2 3-1633730-2 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 2 1 3 2 2 2 1 1 3 1 1 7 2 2 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 180 177 176 175 174 164 152 144 142 141 140 84 82 71 70 67 66 65 64 59 58 57 56 54 53 52 51 49 48 41 33 31 29 27 25 24 23 22 20 19 18 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE-FRONT SHEAR MINI APPLICATOR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150182 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 35.58 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 140 REF MECHANICAL D 56 1 D 7 5 140 15.9 177 0.5 A 2 59 239 244 180 REF 243 3 RAM AND HOLDDOWN SET-UP 2 58 242 82 1 1 PNEUMATIC C C 238 3 4 1 2 192 2 41 2 25 176 70 175 54 174 65 3 20 64 180 2 SEE DETAIL A 51 A 164 A 59 19 52 23 57 67 33 FEED SPRING SETTING POSITION 18 B 66 B DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 33 27 8 1 141 144 31 9 1 10 11 1 186 53 33 22 24 84 5 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150182 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H