8-2150184-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION D 7-2150184-2 D 7- 2150184 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150184 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-17-013517 13SEP2017 TB JDG C ECR-19-005894 11APR2019 TB CT D ECR-20-015838 06NOV2020 FZ RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.29 mm [.090] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECPT, POSITIVE-LOCK, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 4.40-5.16 mm [.173-.203 IN] C TERMINAL APPLICATION SPECIFICATION 114-2074 - TERMINALS APPLIED TE TERMINAL 63498-1 WIRE SIZE 16 AWG 18 AWG 0.75mm2 20 AWG 5 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 63784-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.45+/-0.05 [.057+/-.002] 1.27+/-0.05 [.050+/-.002] 1.22+/-0.05 [.048+/-.002] 1.14+/-0.05 [.045+/-.002] C1__DWG_PN_3_0 TE TERMINAL CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.7 5.8 6.5 2 3 4 5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 7.3 B 1 C1__DWG_PN_4_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 5 7 63498-2 C1__DWG_PN_1_1 1.52-2.79 mm [.060-.110 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 3 3 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119955-2 455888-6 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-9 2168400-8 2168083-2 5-18022-5 2168400-4 2168083-3 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-8 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 2-1752371-1 240825-4 2-22281-3 1803292-4 1901259-4 1-2079383-1 8-240641-6 1752360-1 240833-7 690482-5 2-1633383-4 2217206-7 240641-3 238011-2 5-2119582-2 455888-4 4-456406-7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13SEP2012 CHK 13SEP2012 APVD 13SEP2012 L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN L.ZHANG 248 244 243 242 238 192 177 176 175 174 164 84 82 71 70 67 66 65 64 60 59 57 56 54 53 52 51 50 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150184 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 44.51 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF 0.05 FEED TYPE D 16.2 0.5 1 44 2 3 RAM AND HOLDDOWN SET-UP PNEUMATIC 16 243 REF 56 7 2 244 50 D 238 5 242 177 A 59 82 1 SEE DETAIL A 1 51 2 C 3 192 C 1 4 2 2 41 2 176 FEED SPRING SETTING POSITION 175 174 25 52 70 65 3 54 50 2 A 164 DETAIL A 20 64 57 33 23 18 67 B B 66 CAM POSITION 30mm STROKE 29 33 27 8 1 60 46 31 13 9 1 11 1 17 53 33 22 24 84 5 248 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13SEP2012 CHK 13SEP2012 APVD 13SEP2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150184 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150184 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2150184 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.29 mm [.090] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35043 - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 7 - 2 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECPT, POSITIVE-LOCK, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 4.40-5.16 mm [.173-.203 IN] C TERMINAL APPLICATION SPECIFICATION 114-2074 - TERMINALS APPLIED TE TERMINAL 63498-1 WIRE SIZE 16 AWG 18 AWG 0.75mm2 20 AWG B 1 2 3 4 5 5 63498-2 C1__DWG_PN_1_1 1.52-2.79 mm [.060-.110 IN] - - - - 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 63784-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.45+/-0.05 [.057+/-.002] 1.27+/-0.05 [.050+/-.002] 1.22+/-0.05 [.048+/-.002] 1.14+/-0.05 [.045+/-.002] TE TERMINAL C1__DWG_PN_4_0 5 C1__DWG_PN_3_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.7 5.8 6.5 7.3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-6 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-9 2168400-8 5-18022-5 2168400-4 2168083-3 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-8 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 2-1752371-1 240825-4 2-22281-3 1803292-4 1901259-4 8-240641-6 1752360-1 240833-7 690482-5 2-1633383-4 2217206-7 240641-3 238011-2 5-2119582-2 455888-4 4-456406-7 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13SEP2012 CHK 13SEP2012 APVD 13SEP2012 L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN L.ZHANG 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 84 82 71 70 67 66 65 64 59 57 56 54 53 52 51 50 49 41 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150184 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 35.48 DATE DWN APVD - - - 140 REF 0.05 FEED TYPE D 16.2 D 0.5 PNEUMATIC 1 140 244 2 7 243 50 REF 3 2 56 238 16 242 177 RAM AND HOLDDOWN SET-UP 5 A 59 SEE DETAIL A 82 1 C 51 1 C 2 3 4 1 2 192 2 41 2 176 FEED SPRING SETTING POSITION 175 174 25 52 70 65 3 54 64 50 A DETAIL A 20 2 57 164 33 23 18 67 B B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 13 9 1 11 1 186 53 33 22 24 84 5 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13SEP2012 CHK 13SEP2012 APVD 13SEP2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150184 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D